Voith Hydro

1

History: Voith

J h M tthä V ith t t d i h iJohann Matthäus Voith started as repair mechanic, initially with five employees, servicing paper mills in southern Germany.

1867 January 1st is the official day of the formation1867 January 1st is the official day of the formation of J.M. Voith. Johann Matthäus Voith hands over the business to his son Friedrich.

1870 Start of manufacture of hydraulic turbines. y

F i d i h V ithJ h M tth V ith

2

4011e

Friedrich VoithJohann Matthäus Voith

Voith Group

One of Europe’s largest family owned enterprise with 40,000 employees worldwideemployees worldwide

3

Voith Paper

• More than 2,900 kinds of paper

• Every third sheet of paper is produced on a Voith paper machine

4

Voith Turbo

• Leading specialist for power transmission in industry :

• on the road, on the rails and on the waters, based on solid competence and a combination of hydrodynamics, mechanics, electronics and electric drive technologydrive technology.

5

Voith Industrial ServicesVoith Industrial Services

• Unique combination of facility and production-related services

• Comprehensive and individual service packages from one source, anywhere

6

V i h i i iVoith is innovative

• 11,000 active patents.

• 400 new patents every year.

• Investments for Research & Development lie above industry average, with 5.1% of sales.

7

Voith Hydro

8

Th Di i i V i h H dThe Division Voith Hydro

1873 First Voith hydraulic turbine.1903 First Pelton turbine1903 First Voith Francis Turbine for

Ni F llNiagara Falls1913 Voith supports Viktor Kaplan

in the development of the Kaplan turbine with testing inKaplan turbine, with testing in the “Brunnenmühle“.

022d

9

4

1903 Voith Niagara turbine

more than 140 years of Innovations, Developments and Milestones...

supplied more than 40,000 units worldwide aggregating to a capacity of

more than 300,000 MW more than one third of the more than one third of the

world’s total installed hydro capacity.

10

V i h H dVoith HydroGlobal Locations

EuropeHeidenheim Germany St. Pölten Austria

North AmericaYork (PA) USA Chattanooga (TN) USASpringfield (OR) USA Mississauga (ON) Canada

Latin America

St. Georgen Austria Tolosa (Ibarra) Spain Milano Italy Oslo NorwayTrondheim Norway

AsiaShanghai China Noida India Vadodara India Kawasaki Japan

Mississauga (ON) CanadaMontreal (Brossard, QC) Canada Granby (QC) CanadaCiudad de Mexico Mexico

Latin AmericaSão Paulo BrazilManaus Brazil Lima PeruSantiago ChileCuenca Ecuador

Sarpsborg Norway Västeras Sweden Pilsen CzechAnkara TurkeyMoscow Russia

Seoul KoreaKuala Lumpur Malaysia

11

Cuenca EcuadorMedellín Colombia Podgorica Montenegro

Bucharest RomaniaTrebisov Slovakia

ProductionSales/ Engineering/ Service-Shop

Voith Hydro India

12

Voith Hydro India : LocationsNoida

(near Delhi)

Voith Hydro, India : Locations

New Delhi.

Kolkata

.Mumbai

Bangalore

Vadodara

Chennai

13

Voith Hydro IndiaSales, Engineering, Procurement and Project Execution Office - Noida

Voith Hydro, India – A 100% owned company of Voith Hydro, Germany

14

V ith H d I diVoith Hydro – IndiaManufacturing Unit - Vadodara

15

V i h H d I di M kVoith Hydro India – Markets

India,

Nepal,

Bhutan,

Indonesia,

Philippines,

Laos,

VietnamVietnam,

Cambodia

ThailandMap not to scale

16

Voith Hydro India also supplies Small Hydro Plants or Components to Voith Hydro Operating Units around the world.

Voith Hydro in India – A strong footprinty g p1911 Khopoli: 3 units of 24 MW

TATA Power Company

1949 Machkund: 3 x17MW + 3 x 21 5MW

1962 Koyna II : 4 units of 77.2 MW

1981 Lower Mettur : 8 units of 17.2 MW SEB, Govt. of Tamilnadu1949 Machkund: 3 x17MW + 3 x 21.5MW

APGENCO

1949 Bhira:1 unit of 25.7 MW TATA Power Company

1985 Upper Indravati : 4 units of 172 MW Govt. of Orissa

1992 Bhira : 1 unit of 176.5 MVA Pump Storage Project for TATA Power

1950 Pathri: 3 units of 7 MW

1950 Hirakud II : 2 units of 25.5 MW.

1952 Hirakud I : 2 units of 27 MW

Pump Storage Project for TATA Power1994 Nathpa Jhakri : 6 units of 250 MW

Generator, NJPC1995 Bhivpuri : 3 units of 24 MW

1955 Panchet Hill : 1 unit of 40 MW Damodar Valley Corporation

1956 Periyar : 3 units of 37 MW

TATA Electric Companies1998 Ghatghar : 2 units of 125 MW : GOMID

1999 Baspa II: 3 units of 100 MW-Jaiprakash

1956 Gandhi Sagar: 3 units of 25 MW Chambal Valley Development

1956 Koyna I : 4 units of 76.8 MW SEB, Govt. of Maharashtra

2000 Baglihar I :3 units of 150 MW –JKSPDC

2003 Omkareshwar: 8 units of 65 MW –NHDC

2011 Karcham Wangtoo: 4 units of 250 MW - JP

17

Total installed base from Voith Hydro equipment in India : >7000 MW

SEB, Govt. of Maharashtra

V i h H d I di P d P f liVoith Hydro, India - Product PortfolioVoith Hydro, India is a full range supplier of electro-mechanical

i t f h d j t f iti i f 1equipment for hydropower projects of capacities ranging from 1MW to 250 MW & above.

This includes:

1) Pelton machines

18

V i h H d I di P d P f liVoith Hydro, India - Product Portfolio

2) Francis machines2) Francis machines

19

V i h H d I di P d P f liVoith Hydro, India - Product Portfolio3) Kaplan machines

20

V i h H d I di P d P f liVoith Hydro, India - Product Portfolio4) Generators

21

V i h H d I di P d P f liVoith Hydro, India - Product Portfolio5) Plant Automation, Electrical and Mechanical Auxiliaries

for complete water-to-wire solutionsfor complete water to wire solutions

22

V i h H d I di P d P f liVoith Hydro, India - Product Portfolio

6) Voith Hydro, Noida also provides single window solutions for:) y g

a) Renovation and plant up-gradation

b) Spares and after sales Service

c) New plant Automation systems & up-grades

d) On site Customer support for plant operation

23

V i h H d I diVoith Hydro India...Global Engineering Support Services

• Varied Engineering services to Voith Companies in US, Canada,Germany and Austria.

• Working on various Global projects e.g. Ohio River, Jeffries andRed rock in the US and Churchill falls in Canada

24

Voith Hydro India......Voith Hydro India......Global Automation Workbench• Software/Hardware engineering for Control Systems including Digital

Governor, Protection and Monitoring & Diagnostic Systems

• Development of new software platform including testing and its validation .

• Site installation, testing & commissioning of control systems and digitalgovernors.

1000 CAutomation workbench Voith Hydro India 1000 MW Karcham Control Room

25

Global “Product Development Centre” India upto Unit Capacity of 30 MW

(Established in India Oct’07)

• Standardization of Hydro Turbines and GeneratorsTurbines and Generators

• Global Engineering Support Centre

26

Voith Hydro IndiaVoith Hydro – IndiaManufacturing Unit - Vadodara

27

Sh Fl B 1Shop Floor Bay 1

28

Sh Fl B 2Shop Floor Bay 2

29

V ith H d I diVoith Hydro – IndiaManufacturing Unit - Vadodara

The VadodaraThe Vadodara workshop is a hub for supply offor supply of components to all parts of the worldparts of the world

30

S Ni l Fi R f dSan Nicolo-First Runner manufactured at VHVA(Exported to Italy)P lt R di 615Pelton Runner dia 615 mm

31

C b j i i C t RiCubujuiqi - Costa Rica

2 x11.48 MW Cubujuqui Turbines in operation in Costa Rica

32

F l I diFozal - India

2 x 3.5 MW & 1 x 2 MW Turbines

33

U i hi JUmamichi - Japan

Francis Runner dia 1150 mmFrancis Runner – dia 1150 mm

34

D C k C dDasque Creek - Canada

1 x4 82 MW and 1x10 MW complete Francis turbines1 x4.82 MW and 1x10 MW complete Francis turbines

35

N h Jh k i I diNathpa Jhakri - India

16 Sealing Rings for Francis Turbine

Max. Dia. of seals : 3225 mm

36

Q i d B ilQuiexada - Brazil

4 Francis Runners dia1635 mm

37

Bh I diBhasmey - India

2 complete Francis turbines + 1 spare runner dia 2000 mmp p

38

K ki h C dKokish – CanadaSainj - India

Kokish Nozzle & Deflector AssemblySainj Nozzle & Deflector Assembly

39

Chugu - JapanChugu - JapanRunner dia 970 mm

40

DakTer-1 - IndonesiaDakTer-1 - IndonesiaRunner dia 1088 mm

41

Lake Mainit - PhillipinesLake Mainit Phillipines

Distributor Assembly Draft Tube

42

Lake Mainit PhillipinesLake Mainit - PhillipinesRunners

43

Distributor Assembly - Kakabola DR CongoDistributor Assembly - Kakabola , DR Congo

44

C t f B tt fl V l di 1300Components for Butterfly Valve dia 1300mm VHTO - Spain

45

R P j I diRecent Projects – India

Successfully Executed in recent times :

• 2 x 36 MW Hirakud (R&M) for OHPC, Orissa

• 8 x 65 MW Omkareshwar for NHDC, M.P.

• 3 x 150 MW Baglihar for JKPDC, J&K.

• 4 x 250 MW Karcham Wangtoo for Jaiprakash

• 3 x 8 MW Bhilangana III for Polyplex Ltd.

46

Baglihar Omkareshwar

Voith Hydro IndiaVoith Hydro India Projects Under Execution in India 3 x 150 MW Baglihar –II for JKSPDCg 2 x 50 MW Sorang for Himachal Sorang Power Pvt. Ltd. 3 x 33 MW Singoli Bhatwari for L&T Uttrakhand Power Pvt. Ltd. 2 x 27.5 MW Bhasmey for Gati Infrastructure Ltd. 2 x 50 MW Sainj for Himachal Pradesh Power Corporation Ltd. 2 x 48 MW Rongnichu for Madhya Bharat Power Corpn Ltd2 x 48 MW Rongnichu for Madhya Bharat Power Corpn. Ltd. 3 x 1.5 MW x 4 Projects for Subhash Projects & Marketing Ltd. 2 x 2.25 MW Asiganga-I for Uttaranchal Jal Vidyut Nigam Ltd. 2 x 3.5 MW + 1 x 2 MW Fozal SHP 2 x 2.25 MW Kurhed SHP 2 x 1 5 MW Tulang SHP

47

2 x 1.5 MW Tulang SHP 2 x 15MW Bhyundar Ganga, Super Hydro Power Pvt. Ltd., India

V ith H d I diVoith Hydro India Projects Under Execution outside India 3 x 3.5 MW Kakabola , Angelique International Ltd, DR Congo 3 x 8.33 MW Lake Mainit , Lake Mainit Hydro Power Corp. Phillipines 2 x 4 MW Asiga (ICC) VHFK Phillipines2 x 4 MW Asiga (ICC), VHFK, Phillipines 2 x 1.8MW Dak Ter-1, Phu Thinh Kon Tum JSC, Vietnam 2 x 1.7MW Dak Ter-2, Phu Thinh Kon Tum JSC, Vietnam 2 x 4.4MW Pusaka-1, PT Pembangkitan Pusaka Parahiangan, Indonesia 2 x 1.5MW Pusaka-3, PT Pembangkitan Pusaka Parahiangan, Indonesia 2 6 8MW Thapakhola Mo nt Kailash Energ P t Ltd Nepal 2 x6.8MW Thapakhola, Mount Kailash Energy Pvt. Ltd., Nepal 2 x 2.375MW Bungin, PT Great Colour Engineering SDB BHD, Indonesia 2x12.5MW Challawa, Skipper Electricals (Middle East) FZE, Nigeria

48

, pp ( ) , g 1x 2 MW Tiga, Skipper Electricals (Middle East) FZE, Nigeria

Quality Management System

ManagementStatementp

Group Directive(GD 03/01)

Group Directive(GD 01/02)

Group Directive(GD 01/06)

ISO 9001 ISO 14001 OHSAS 18001Standards

Management Integrated Management Manual

Statement

Voith

Gro

up (GD 03/01)Risk and Quality Management

(GD 01/02)Environment

(GD 01/06)OccupationalHealth and Safety

gManual TRQM (Technical Risk and Quality Management) and

HSE (Health and Safety Environment)(Management brochure – public use)

ion

Voith Hydro

WorkingProcedures

Gro

up D

ivis

Voith

Hyd

ro

Voith HSE ManualVoith HydroGroup Division Directives

Voith HydroTRQM Manual

49

G V

Voith Hydro Blue BookProcess Map and Instructions

Voith Hydro India | 21-Feb-2014 | KN

Customer RelationsCustomer RelationsClient Project First

OrderCurrent order

Orders

Y P i Shil b Chi 1904 2008 Fi 400 MVA t f L k ikYunnan Province Shilongba China 1904 2008 Five 400 MVA-generators for Longkaikou

Duke Power Great Falls, USA 1907 2007 Two15.6MW Francis Turbines for Bridgewater

EnBW Rheinfelden 1928 2007 Four Kaplan bulb turbines with 25 MWEnBW Rheinfelden, Germany

1928 2007 Four Kaplan bulb turbines with 25 MW each, as well as generators.

E.On Waldeck, Germany

1929 2004-2007

Modernization and new 74 MW-pump turbine.motor-generator

ENEL Dietro la Torre, Italien

1930 2007 New radial pumps

VEAG Bleiloch, Germany

1932 1997 Two 269 MW pump turbines as well as automation for Goldisthaly

Hokuriku Elect.Power Co

Omata Dam Japan

1959 2008 New Kaplan turbines and generators

JayprakashAssociates

Baspa II, India 1999 2007 4x250MW Generator’s & Auxiliaries for Karcham Wangtoo

50Voith Hydro India | 21-Feb-2014 | KN

Associates Karcham WangtooJKSPDC Baglihar I, India 1999 2012 Baglihar II, 3x150MW Generator’s

Auxiliaries & Balance of Plant

51Voith Hydro India | 21-Feb-2014 | KN