Webforge Access Brochure 2008

Access Products Division

AccessBrochure08new 20/03/2008 3:41 PM Page 1

The Company

CO

NT

EN

TS

Services:

In excess of 50 years experience

Branches throughout Australia, Asia and New Zealand

Manufacture

Design

Technical Support

Quotations

Fabrication

Installation

Quality Assurance

Feasibility and Budget Rates

Lump Sum and Rate Contracts

Project Management

Small Jobs

Large Projects

Computerised Job Tracking

Products:

Bar Grating

Handrailing

Expanded Metal

Balustrades

Drainage Grates and Cast Covers

Sunscreens

Webforge Contents

FLOORING

Quick Guide.................................................. 1

Choose a Pattern.......................................... 2

Options ........................................................ 3

Coding ......................................................... 4

Load/Deflection Tables ............................... 6

FRP .............................................................. 8

Expanded Metal .......................................... 10

Stair Treads ................................................. 12

Fixing Clips .................................................. 14

Manufacturing Tolerances ........................... 16

Webplate /Webmesh .................................... 18

Terminology ................................................. 19

HANDRAILS

Choose a Stanchion .................................... 20

Brackets /Baseplates/Offsets ...................... 22

Bends/Closures/Gates ................................ 23

Options/Ordering ........................................ 24

Specifications .............................................. 25

Barrier Products .......................................... 27

Balustrades ................................................. 28

Jumbo Stanchions ....................................... 30

For Architectural Products see separate brochureFor Architectural Products see separate brochure

For Civil Products see separate brochureFor Civil Products see separate brochureIssue Number: 5


Flooring

Load 2.5 kPa/Deflection 5mm

Span mm Steel Aluminium FRP Expanded Metal

600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** WM50110***1050 C205*** A253*** G386*** WM50105***1200 C205*** A255*** G386*** -1500 A255*** A403*** - -1800 A325*** A503*** - -2100 A405*** - - -2400 C505*** - - -2800 A655*** - - -

Load 3 kPa/Deflection 5mm


600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** WM50105***1050 C205*** A255*** G386*** -1200 C205*** A323*** - -1500 A255*** A405*** - -1800 A325*** A505*** - -2100 A405*** - - -2400 A505*** - - -2800 A655*** - - -



600 C205*** F253*** G256*** WM50080***900 C205*** A253*** G386*** WM50105***1050 C205*** C323*** G386*** -1090 C253*** F403*** - -1125 C253*** F403*** - -1150 C253*** A323*** - -1200 F255*** A325*** - -1225 C255*S* A403*** - -1350 C255*** A325*** - -1400 A255*** A403*** - -1500 F325*** A405*** - -1590 C325*** A455*** - -1600 A325*S* A455*** - -1650 C403*** A455*** - -1700 F405*** A505*** - -1710 A325*** A505*** - -1780 A403*** A505*** - -1800 C405*** A505*** - -1890 C405*** - - -2030 A405*** - - -2200 C505*** - - -2350 A505*** - - -2400 A655*** - - -2800 A655*** - - -

*** Material. Top Surface. Treatment. Choose these options from page 3.

Span: See definition on page 19.

kPa: Kilopascals. Expression of Uniformly Distributed Load.

Concentrated Load:Details available on request.

Other combinations of pattern and load bar areavailable beyond those indicated on this QuickGuide. Refer to the Load/Deflection Table onpages 6 & 7.

Note:

1


Span mm Steel Aluminium FRP

600 C205*** A253*** G256***900 C205*** A253*** G386***1050 C205*** A253*** G386***1200 C205*** A255*** G386***1500 A255*** A403*** -1800 A325*** A503*** -2100 C405*** - -2400 C505*** - -2800 A655*** - -

Mild/Stainless

Mild/Stainless

Mild/Stainless

Mild/Stainless

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600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** -1050 C205*** A323*** - -1200 C255*** A325*** - -1500 C325*** A503*** - -1800 A405*** - - -2100 A505*** - - -2400 A655*** - - -2800 A756*** - - -

Mild/Stainless

Quick Guide to Choosing the Right Flooring



600 C205*** A253*** G256***900 C205*** A255*** G386***1050 C255*** A325*** -1200 A255*** A405*** -1500 C405*** A505*** -1800 C505*** - -2100 A655*** - -2400 A655*** - -2800 A756*** - -



600 A205*** A253*** G256***900 A205*** A253*** G386***1050 A205*** A255*** -1200 A205*** A325*** -1500 C325*** A405*** -1800 A405*** A505*** -2100 C505*** - -2400 A505*** - -2800 A655*** - -

Mild/Stainless

Mild/Stainless

Light occasional use. No public access. AS 1657 Heavy use. Occasional placement of heavy objects or tools. AS 1170

Light frequent use. No public access. AS 1170

Heavy frequent use. Public access. AS 1170

Heavy use. Occasional placement of heavy objects or tools. AS 1170

Very heavy use. Frequent placement of heavyobjects and tools. AS 1170

Very heavy use. Frequent placement of heavyobjects and tools. AS 1170


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Choose a Pattern in Steel Aluminium or Stainless Steel Grating

A Pattern

B Pattern

C Pattern

D Pattern

F Pattern

Other patterns available to order


MILD STEEL GRATINGWestern Australia 1200 x 6000 spanNew Zealand 900 x 6000 spanAll other locations 1000 x 6000 spanSmaller panels can be made on request or the abovepanels can be cut down as required.

STAINLESS STEEL GRATING As dictated by the availability of the raw material flat barusually 4000 span. Please enquire at branch.

EXPANDED METALAvailable in a range of sizes that allow for direct placementonto support steel without the need for cutting.

FIBREGLASS GRATINGAvailable in a variety of sizes suitable for cutting to suit the application usually 1220 x 3660 span.

ALUMINIUM GRATINGAvailable in panels up to 1200 x 6000.

Panel sizes noted are nominal. Dimensions will vary slightlyaccording to load bar thickness and the pattern. Exact dimensions are shown in the table on page 17.

MILD STEELRecommended for high impact, high load applicationswhere economy and strength are paramount. AS3679 Grade 250 or Equivalent.

ALUMINIUMRecommended where light weight is important and wherequality of appearance is paramount. Material 6063-T6.

FIBREGLASS (FRP)Recommended where physical properties are important.Chemical resistant. Low thermal conductivity. Non conductive. Non magnetic. Non sparking.

STAINLESS STEELRecommended where rust resistance or hygienicenvironment is required. ASTM A240 GR316 or 304.

3

Choose the Options

SAFETYThe slip resistance of the flooring and walkway productneeds to be considered. Standard grating comprises plainsquare edge flat bars. To increase slip resistance the following points should beconsidered on sloping walkways.

STEEL & ALUMINIUM GRATINGAlthough not mandated by AS 1657 the use of 10 x 10mmsquare bar cleats or abrasive strips can be used foradditional security. ISO 14122.1 recommends cleats between10 and 20. Serrated (see page 19) grating can bespecified. Stainless steel and any bars 20mm deep will notbe serrated.

In addition both steel and aluminium grating can improvetheir slip resistance by setting the direction of walking over

the floor parallel to the loadbars. In steel grating there isbetter slip resistance in patterns with 100mm cross rodcentres. i.e. Pattern A and C.

FIBREGLASS GRATING (FRP)FRP grating is normally provided with an antiskid surface. This is a coarse grit that is embedded into the top surfaceof the grating. Plain top surface is available.

EXPANDED METALSlip resistance is improved if the direction of walking is parallel to the Short Way Mesh (SWM).

TOP SURFACE

MILD STEEL GRATING/EXPANDED METALAvailable Galvanised (AS/NZS 4680), Bitumen Dipped,Painted and Untreated.

STAINLESS STEEL GRATINGStandard finish, Electro Polished, Mill Finish is available.

ALUMINIUM GRATING Available Anodised, Powder Coated, Painted or left Mill Finish.

FIBREGLASS GRATING (FRP) Available in a variety of colours. We recommend the following:Green - Isopthalic Polyester Resin.

Yellow - Vinyl Ester Resin. Reddish-Brown - Phenolic Resin.

FLO

OR

ING

TREATMENT/COLOUR

PANEL SIZE

CODES:M = Mild SteelS = Stainless Steel

Grade 316S1 = Stainless Steel

Grade 304

A = Aluminium 6063-T6I = Isopthalic Polyester

ResinV = Vinyl Ester ResinP = Phenolic Resin

CODES:G = GalvanisedB = Bitumen DippedU = UntreatedM = Mill FinishedE = Electro PolishedP = PaintedGB = Garnet Blasted

A = AnodisedPC = Powder CoatedG = GreenY = YellowD = Dark GreyL = Light GreyR = RedRB = Reddish-Brown

CODES:Mild Steel/Stainless Steel1 = 1000 x 6000 span2 = 1200 x 6000 span3 = 900 x 6000 span4 = 900 x 4000 spanAluminium1 = 1000 x 6000 span2 = 1200 x 6000 span Fibreglass (FRP)1 = 1225 x 3665

Expanded Metal1 = 3000 x 1200 LWM2 = 3000 x 900 LWM3 = 3000 x 750 LWM4 = 3000 x 600 LWM10 = 2300 x 1200 LWM11 = 2300 x 900 LWM12 = 2300 x 750 LWM13 = 2300 x 600 LWM14 = 1200 x 2400 LWM

CODES:P = PlainS = SerratedG = Grit

R = RaisedF = Flattened

MATERIAL


4Example of Coding

1. Use the Quick Guide on page 1 and add the options for Material, Top Surface, Treatment/Colours and Panel size (if required) on page 3.

or

2. Choose a pattern from page 2 and choose a Load Bar from the Load Deflection Table on pages 6 & 7. Add the options on page 3.

3. Panel size suffix should be stated only if you want a stock panel.

For example, A325MPU2 for an untreated stock panel 1200 x 6000.

For Fabricated grating the code would read A325MPU.

4. Specify whether the grating is to be Banded or Cut To Size Only by referring to the Terminology on page 19.

5. Nominate the number of panels required and provide dimensions for width and span of each panel. Span is always the last dimension.

6. Where large floor areas are required provide a drawing of the area to be covered showing:

a) Dimensions.

b) Span.

c) Section size, location of, and toe direction of the support steel.

d) Location and size of cut outs and removable areas.

e) Location of kick plate and nosings.

f) Indicate if penetrations are required to be split.

7. Specify fastener type if required. See pages 14 & 15.

Span Direction Grating and expanded metal have to be supported in a specific way. The direction that the load bars run is the

important direction for grating and is referred to as the span.

For expanded metal the span is in the direction of the strands or Long Way Mesh (LWM).

Span is always the last dimension given when referencing a panel size.

Grating and expanded metal have to be supported 90 to the span direction and do not require support on theother sides.

995 995 995

1500

4265

Indicates span direction

10 10 10 1250

Examples: F403APMG3861GG5

For the shaded items theresultant code would beA325MPG1

Example:

Shown here with standard panel widths of 995mm. Platform madein standard stock width panels plus a make-up panel cut to thenearest load bar. The balance allows for gaps up to 10mmbetween panels.

Order as:1/4265 x 1500 span (in 4 pieces)

(Page 3)

(Page 3)

(Page 3)

(Page 3)

(Page 6)

(Page 2)

Make up panels are joined to the adjacent panel.

How to Order Flooring

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Side Join


GA

LL

ER

Y

5

Our Products


Steel GratingLoad/Deflection Table

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Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4. Stainless Steel will be provided in either 30 x 5 or 32 x 5 depending on availability.Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load.** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.

No serrations for stainless steel or 20mm deep bars.


7Aluminium GratingLoad/Deflection Table

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Panel Lengths are all 6000mm (Stainless Steel 4000mm) Weights shown on pages 6 & 7 are untreated and unbanded.

Galvanising and banding will increase the weights as follows: A - B Pattern 12% C - D Pattern 14% F Pattern 16% Load/Deflection Tables are arranged in rising strength order. See right hand column. U = Superimposed uniformly distributed load in kPa (100kg/sqm = 0.98 kPa). Deflection in millimetres for the load U. Assumption of load capacity is on single spans. Recommended minimum landing equal to grating depth but = >25mm. Based on allowable stress of 171mPa Steel or 115mPa Aluminium.

Note:


FRP38

6

38

G Pattern

FIBRE REINFORCED PLASTIC

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ISOPTHALIC POLYESTER RESINASTM E-84 Fire rating Class 1, 25 or less

VINYL ESTER RESINASTM E-84 Fire rating Class 1, 25 or less

PHENOLIC RESINASTM E-84-97a Fire spread index 4. Smoke developed value 1.Meets: Class 1 Flammability per ASTM E-84.Class A interior wall & ceiling finish per NFPA No. 255.Available only in 38mm deep.

TOP SURFACE

FRP GRATINGAvailable in a variety of colours. We recommend:

Isopthalic Polyester Resin - Green

Vinyl Ester Resin - Yellow

Phenolic Resin - Reddish Brown

TREATMENT/COLOUR

PANEL SIZE

CODES:I = Isopthalic Polyester ResinV = Vinyl Ester ResinP = Phenolic Resin

CODES:G = GreenY = YellowD = Dark GreyR = RedRB = Reddish-Brown

CODES:1 = 1220 x 3660

CODES:G = GritP = Plain

MATERIAL

8

FRP GRATINGAvailable in a variety of sizes suitable for cuttingto suit the application.

FRP GRATINGNormally provided with an anti-skid surface.This is a coarse grit embedded into the resin.Plain top surface is available.

2

4

3

5

21

FEATURES/BENEFITS1. Integral, onepiece construction increases loadbearing capabilities.

2. Load applied to a Webforge FRP bar is transferred to adjoining bearing bars,assisting in load distribution on the grating as well as on the support structure.

3. Smooth resinrich vertical surfaces and tapered bars allow all debris to fall through.

4. Continuous glass fibre strand in alternating layers thoroughly wetted with theappropriate resin for excellent corrosion resistance.

5. Open area 70%.

1. G pattern.

2. Choose a load bar from the Load/Deflection Table on page 9.

3. Add the options for Material, Top Surface and Colour.


Panels will have fingers (see page 19) unless the required sizes fall on a bar width.

Examples:

G256IGG 1/1500 x 1200 span

G256VGY 2/6250 x 768 span (each in 2 pieces)

G386IGG1 6/1220 x 3660 span Stock panels

5. Other options are available. Contact your nearest branch.

HOW TO ORDER FRP

Fixing Clips - See pages 14-15 >


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GFRP Grating

% CONCENTRATION

MAX. OPER.TEMP. 0F / 0C

% CONCENTRATION


TYPE V TYPE ICHEMICALEXPOSURE

Acetic Acid 50 180/82 50 125/52Aluminium Hydroxide 100 180/82 100 160/71Ammonium Chloride ALL 210/99 ALL 170/77Ammonium Hydroxide 28 100/38 28 N/RAmmonium Bicarbonate 50 160/71 15 125/52Ammonium Sulphate ALL 210/99 ALL 170/77Benzene N/R N/R N/R N/RBenzoic Acid SAT 210/99 SAT 150/66Borax SAT 210/99 SAT 170/77Calcium Carbonate ALL 180/82 ALL 170/77Calcium Nitrate ALL 210/99 ALL 180/82Carbon Tetrachloride 100 150/65 N/R N/RChlorine - Dry Gas - 210/99 - 140/60Chlorine - Water SAT 200/93 SAT 80/27Chromic Acid 10 150/65 5 70/21Citric Acid ALL 210/99 ALL 170/77Copper Chloride ALL 210/99 ALL 170/77Copper Cyanide ALL 210/99 ALL 170/77Copper Nitrate ALL 210/99 ALL 170/77Ethanol 50 100/38 50 75/24Ethylene Glycol 100 200/93 100 90/32Ferric Chloride ALL 210/99 ALL 170/77Ferrous Chloride ALL 210/99 ALL 170/77Formaldehyde ALL 150/65 50 75/24Gasoline 100 180/82 100 90/32Glucose 100 210/99 100 170/77Glycerine 100 210/99 100 150/66Hydrobromic Acid 50 150/65 50 120/49Hydrochloric Acid 37 150/65 37 75/24Hydrogen Peroxide 30 150/65 5 100/38Lactic Acid ALL 210/99 ALL 170/77

Lithium Chloride SAT 210/99 SAT 150/66Magnesium Chloride ALL 210/99 ALL 170/77Magnesium Nitrate ALL 210/99 ALL 140/60Magnesium Sulphate ALL 210/99 ALL 170/77Mercuric Chloride 100 210/99 100 150/66Mercurous Chloride ALL 210/99 ALL 140/60Nickel Chloride ALL 210/99 ALL 170/77Nickel Sulphate ALL 210/99 ALL 170/77Nitric Acid 20 120/49 20 70/21Oxalic Acid ALL 210/99 ALL 75/24Perchloric Acid 30 100/38 N/R N/RPhosphoric Acid 100 210/99 100 120/49Potassium Chloride ALL 210/99 ALL 170/77Potassium Dichromate ALL 210/99 ALL 170/77Potassium Nitrate ALL 210/99 ALL 170/77Potassium Sulphate ALL 210/99 ALL 170/77Propylene Glycol ALL 210/99 ALL 170/77Sodium Acetate ALL 210/99 ALL 160/71Sodium Bisulphate ALL 210/99 ALL 170/77Sodium Cyanide ALL 210/99 ALL 170/77Sodium Hydroxide 25 180/82 N/R N/RSodium Nitrate ALL 210/99 ALL 170/77Sodium Sulphate ALL 210/99 ALL 170/77Stannic Chloride ALL 210/99 ALL 160/21Sulphuric Acid 75 100/38 25 75/24Tartaric Acid ALL 210/99 ALL 170/77Vinegar 100 210/99 100 170/77Water - Distilled 100 180/82 100 170/77Zinc Nitrate ALL 210/99 ALL 170/77Zinc Sulphate ALL 210/99 ALL 170/77

% CONCENTRATION


% CONCENTRATION


TYPE V TYPE ICHEMICALEXPOSURE

G256*** 25 x 6 12.1 2.5

3.0

4.0

5.0

7.5

10.0

15.0

0.27

0.33

0.44

0.55

0.94

1.1

1.74

1.03

1.25

1.67

2.37

3.11

4.15

6.23

2.58

3.1

4.48

5.17

7.76

10.34

15.52

6.15

7.6

9.64

11.97

17.48

15.51

18.61

750mm

G386*** 38 x 6 18.6

2.5

3.0

4.0

5.0

7.5

10.0

15.0

0.1

0.12

0.17

0.21

0.31

0.41

0.63

0.27

0.32

0.43

0.53

0.8

1.06

1.6

0.98

1.4

1.71

2.02

2.81

3.59

5.16

1.68

2.03

2.7

3.38

5.06

6.75

10.13

4.7

5.64

7.52

9.4

14.1

18.8

1050mm

Prod

uct

Load

Bar

Size

Mas

s kg

/m2

Span mm

4kPa

5m

m

Defl

span

Allowable Environmental Service Conditions

9

ALL - All Concentrations SAT - Saturated Solution N/R - Not Recommended.The corrosion resistance data listed above is for general information only.Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above. Webforge believes the data to be true and accurate but no guarantee is expressed or implied as to specific performance. Testing for specific environments is recommended.

450 600 750 900 1200

Deflection mm

Span mm

U = k

Pa

FRP Grating Load/Deflection Table

Note: Where *** indicates Material. Top Surface. Treatment/Colour. See options page 8.

Recommended minimum landing equal to grating depth but = >25mm.


5.55.5

10.510.5

WM50080Pattern

WM50110Pattern

WM50075Pattern

WM50105Pattern

SWM = 45LWM = 135THICKNESS = 5WIDTH = 8HEIGHT = 16

SWM = 45LWM = 135THICKNESS = 5WIDTH = 11HEIGHT = 22

SWM = 30LWM = 75THICKNESS = 5WIDTH = 7.5HEIGHT = 15


88

55

45

135

1111

45

135

7.57.5

30

75

30

75

55

55

55

WM50055Pattern


22

5755

10

Expanded Metal

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EXPANDED METALAvailable in a range of sizes that allow for direct placementonto support steel without the need for cutting.

MILD STEELRecommended for impact, high load applications whereeconomy and strength are paramount.

SAFETYThe raised angular pattern provides excellent grip on inclined walkways.

TOP SURFACE

EXPANDED METALAvailable Galvanised (ASNZ 4680), Bitumen Dipped or left Untreated.

TREATMENT/COLOUR

PANEL SIZE

CODES:M = Mild

CODES:G = GalvanisedB = Bitumen DippedU = Untreated

CODES:1 = 3000 x 1200 LWM2 = 3000 x 900 LWM3 = 3000 x 750 LWM4 = 3000 x 600 LWM10 = 2300 x 1200 LWM11 = 2300 x 900 LWM12 = 2300 x 750 LWM13 = 2300 x 600 LWM14 = 1200 x 2400 LWM

CODES:R = Raised

MATERIAL

Fixing Clips - See pages 14-15 >


1. Choose a pattern from page 10.

2. Add the options for Material, Top Surface and Treatment and Panel Size if required.


Examples:

WM5008MRU 1/6500 x 750 LWM (in 3 pieces)

WM50110MRG 2/27000 x 900 LWM (each in 9 pieces of 3000 x 900)

WM50075MRU2 1/3000 x 900 LWM Stock Panel

WM50080MRUAll as per drawing supplied.

Prod

uct

Nom

inal

Mes

h size

SW x

LW

Thick

ness

mm

Stra

ndW

idth

mm

Mas

s kg

/m2

600

900

1200

4kPa

5m

mDe

fl Sp

an

U = k

PaD

= m

m

Simple Span mm

WM50080*** 45 x 135 5 8 14 U 4.7 2.2 1.2 775

D 3 4.5 6

WM50110*** 45 x 135 5 11 19 U 6.3 2.85 1.7 860

D 3 4.5 6

WM50075*** 30 x 75 5 7.5 22 U 5.6 2.65 1.5 790

D 3 4.5 6

WM50105*** 30 x 75 5 10.5 28 U 8 3.6 2 920

D 3 4.5 6

WM50055*** 22 x 57 5 5.5 17 U 7.33 3.02 1.05 725

D 3 4.50 6

Load/Deflection Table

HOW TO ORDER EXPANDED METAL

FEATURES/BENEFITSExpanded metal is one continuous single sheet of meshproduced when a flat metal plate is sheared and stretched butis left intact at the knuckles. It is available in a variety ofthicknesses with differing sizes and designs of the apertures.

The strands and knuckles are set at a uniform angle to theplane of the sheet. This adds strength and rigidity anddistributes the load to the supporting frames.

Because there are no welds or joins it operates as a structuralmember that distributes loads evenly over a wide area.

The high strength to weight ratio makes it suitable for manyindustrial and ornamental applications.

No loose strands or welds means minimal deterioration fromconstant exposure or movement.

A further feature is the provision of an excellent anti-slipsurface. This makes the product suitable for ramps (e.g. inclinedwalkways adjacent to conveyors) platforms and stair treads.

The open nature of the product provides good visibility throughthe mesh as well as the easy passage of air and sound whilstensuring security and protection.

Expanded Metal

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Note: Where *** indicates Material. Top Surface. Treatment/Colour. See options page 10.

Recommended minimum landing = >25mm.


Stair TreadsM

ild/S

tain

less

Ste

el

WELDED Fixing, Banded Ends, No Nosing Type T1

BOLTED Fixing, Holed End Plates,No Nosing Type T2

WELDED Fixing, Banded Ends,Floor Plate Nosing Type T3

BOLTED Fixing, Holed End Plates,Floor Plate Nosing Type T4

WELDED Fixing, Banded Ends,Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates,Abrasive Nosing Type T6

BOLTED Fixing.Abrasive Nosing Type

Alum

iniu

mFR

P

WELDED Fixing, Banded Ends, No Nosing Type T1

BOLTED Fixing, Holed End Plates,No Nosing Type T2

WELDED Fixing, Banded Ends,Floor Plate Nosing Type T3

BOLTED Fixing, Holed End Plates,Floor Plate Nosing Type T4

WELDED Fixing, Banded Ends,Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates,Abrasive Nosing Type T6

12

125

125

125

155

165

185

185

215

205

245

245

245

234

275

285

275

272

305

325

305

310

A&B Pattern

C&D Pattern

F Pattern

G Pattern

RECOMMENDED TREAD WIDTHS FOR GRATING PATTERNS

900

750

550

1300

1200

850

1600

1500

1350

550

900

675

450

1275

1050

700

600

875

RECOMMENDED MAXIMUM LENGTHS FOR GRATING PATTERNSSTEEL ALUMINIUM FRP

A&B Pattern

C&D Pattern

F Pattern

G Pattern

LOAD BAR SIZE 25 x 5 32 x 5 40 x 5 25 x 5 32 x 5 40 x 5 25 x 6 38 x 6

Note: Nosings in some instances may be less than the full tread width.


ST

AIR

T

RE

AD

SHow to order Stair Treads

Standard Tread Type: T5 or T6Standard Material: C255MP*

Where * indicates treatment. See page 3

Standard Length: 750mmStandard Widths: 285mmEg. T5/C255MPG

40mm minimumrecommendedbearing surface

Standard Tread TypeStandard Material: G386IGG

Where G indicates green. See pages 8 & 9

Standard Lengths: 730 or 768mmStandard Widths: 235 or 273mmEg. T5/G386IGG

Attach with:

Top Saddle: C130SM

Screw: C312SM

4 clips per tread (angle not supplied).

13

Standard Tread Type: T5 or T6Standard Material: A325AP*

Where* indicates treatment. See page 3

Standard Length: 750mmStandard Widths: 275mmEg. T6/A325APM

All Treads sniped at 35 unless requested otherwise

Compliance with AS1657 requires width = >215

Examples:

T6/C255MPB

50/285 x 750

T3/A325MPG

10/245 x 1250

T1/F255MPU

10/275 x 550

Examples:

T6/A325APM

50/285 x 750

T3/A405APPC

10/245 x 1250

T1/F405APA

10/275 x 700

1. Choose the standard tread shown or design your own as follows:

2. Select tread type from pictures opposite.

3. Select required pattern, bar size and width by referring to the tables on page 12.

4. Select options of Material, Top Surface and Treatment from page 3.

5. Nominate required quantity and dimensions.

HOW TO ORDER MILD/STAINLESS STEEL TREADS

All Treads sniped at 35 unless requested otherwise

50

65

Tread Width

For 125 Tread widths (Not slotted)

For 155, 165, 185 Tread widths (Not slotted)

For 205, 215 Tread widths (Slotted punching)

For 245, 275, 285, 305, 325 Tread widths (Slotted punching)

1. Choose the standard tread shown or design your own as follows:

2. Select tread type from pictures opposite.

3. Select required pattern, bar size and width by referring to the tables on page 12.

4. Select options of Material, Top Surface and Treatment from page 3.


HOW TO ORDER ALUMINIUM TREADS

Examples:

T5/G386IGG

50/234 x 728

T5/G386VGY

15/272 x 766

1. Select the standard tread shown or design your own as follows:

2. Select required bar size and width byreferring to the tables on page 12.

3. Select the options of Material, Top Surface and Colour from page 3 or by reference to the full details on FRP in pages 8 & 9.


HOW TO ORDER FRP TREADS

125

25

14

100

75

45

112

36

125

25

Compliance with AS1657 requires width = >215

14

100

75

45 For 125 Tread widths (Not slotted)

For 155, 165, 185 Tread widths (Not slotted)

For 205, 215 Tread widths (Slotted punching)

For 245, 275, 285, 305, 325 Tread widths (Slotted punching)

112

36

50

65

Tread width


14

Fixing Clips

FL

OO

RIN

G

Clip Set Code Pattern Description Comprises Usage

C001MG A - F Clip Set Top C100MG Mild steel gratingA-F Pattern Bottom C200MG =

The Webforge Clip (product code C001MG) is a galvanised clip that consists of a pre-assembled clip top, M8Bolt and nut and a bottom bracket that captivates the nut, allowing fixing from the top of the grating. It enables rapid and secure connection of grating to steel support sections.

Product Screw To suit flange To suit Webforge Grating BarCode Size thickness (mm) Grating type depth* D (mm)C001MG M8x65 5-16 A,B,C,D,E,F Min 20 Max 50

* longer screws available for greater bar depth. Max Bar Depth = 65mm

The Lindapter Grate-Fast (product code MLIND) is a galvanised Lloyds Approved anti-vibration clip that consists of a pre-assembled top hat bracket, socket head capscrew and body casting. It enables rapid and secure connection of grating to steel support sections.

Product Screw To suit flange Body casting To suit Webforge Grating BarCode Size thickness (mm) width (mm) Grating type depth* D (mm)MLIND M10 3-19 20 A,B,C,D Min 20 Max 32

* longer screws available for greater bar depth.

W

D

D

X (max)

X (min)

GF10Top Hat

BodyM10 SHCS

Plan View

BOTTOMS

SCREWS/RIVETS

TOPS

CLIP ASSEMBLIES

WELDING

FL

OO

RIN

G

15

Fixing Clips

Webforge believe that welding to the support structure is a suitable process. Minimum number of welds is four per panel.Grating: Weld 5mm fillet 25mm long at 1000mm centres. Expanded Mesh: Weld every fourth strand.

CLIP FREQUENCYNominal 4 per panel. (Approximately 3 per M2 where span is > 1500mm. Approximately 5 per M2 where span is > 750mm or less.)FFiixxiinngg cclliippss aarree nnoott ggeenneerraallllyy rreeccoommmmeennddeedd iinn aarreeaass ooff vviibbrraattiioonn oorr wwhheerree llaatteerraall llooaaddss aarree aapppplliieedd ttoo tthhee ggrraattiinngg..

C100MU

C100MB

C100MG

C100SM

C101MG

C101SM

C102MG

C102SM

10

760

32

38

25 o

r 38

25 o

r 38

C133SM (25mm)

C134SM (38mm)

C150MG (SWM30)

C151MG (SWM45)

C152MG(SWM22)22, 30 or 45

9

6

25 o

r 38

C131SM (25mm)

C132SM (38mm)C130SM

C200MU

C200MB

C200MG

C200SM

C210MG

C210SM

8.2 x 40 Slot

M8 Tapped

C301MG (65 x 8)C301SM (65 x 8)

C302MG (50 x 8)(Pilot Hole 7.4mm)

Thread Rolling

C310SM (20 x 6)C311SM (30 x 6)C312SM (50 x 6)

C400MG (Grip Range 9-16mm)C401MG (Grip Range 6-20mm)

C303MG (80 x 8)C303SM (80 x 8)C304SM (50 x 8)

8.2

8.2

30, 40, 60

6

M6


Stai

r Tr

eads

Manufacturing Tolerances

16

Mild

/Sta

inle

ss S

teel

Alum

iniu

mFR

PEx

pand

ed M

etal

mm mm mmmm

Transverse Bow

SPAN SD

D 1

WID

TH

W

W1

10mm Nominal

10mm Nominal

Load Bar

Span S

WID

TH

W

Installation NoteSpan Span

10mm Nominal

Actual cutout will be to nearest load bar

Wid

thW

idth

Inst

alla

tion

Clea

ranc

es

25m

mm

in

LWM

Minimum SupportDimension

Load Bars

Load Bars

1/100 of width

1/200 of width

Minimum support dimension:-A minimum of 25mm for loadbars up to 50mm deepand a minimum of 50mm for loadbars > 50mm deep.Webforge recommends that the land on the supportshould be equal to the height of the load bar.

Grating Cantilevers:-Grating cantilevers up to 250m in the loadbardirection are acceptable as long as the grating issecurely anchored to the supports (not clips.)Cantilevers in the crossroad direction arenotacceptable.

D1

W1

SWM

LWMS

A

L

Span

Length + 0mm - 3mm

Wid

th +

- 3

mm

Dep

th D

cSupport

D

10mm Nominal


Longitudinal Bow

1/200 of length Load Bars

5mm

6mm centre to centre ofcrossrods measured randomly

across 1500mm in length

1000

mm

Nom

inal

Cross Rod Alignment and Spacing

Cross Rod LocationLoad Bar Lean

10mm nom. 10mm nom.

15mm

Min. clearanceequal to rebateangle thickness

10mm nom.

FL

OO

RIN

G

17

Manufacturing Tolerances

B

H

1/1000 of length Load Bars

SHEET 1. SHEET 2.

10mm Nominal Gap

Nominal Gap Laying Sheets

Overlap join SWM to SWM

Welding.

Banding bars and end platesare welded one side of everyload bar with a minimum 3mmfillet weld.

1mm in 25mm

End Flat Lean

No. AB CD F Gof bars

41 1205 1530

40 1175 1492

39 1145 1454

38 1115 1416

37 1085 1378

36 1055 1339

35 1025 1301

34 995 1263

33 965 1225

32 935 1187

31 905 1205 1149

30 875 1165 1111

29 845 1125 1073

28 815 1085 1035

27 785 1045 997

26 755 1005 958

25 725 965 920

24 695 925 882

23 665 885 844

22 635 845 806

21 605 805 1205 768

20 575 765 1145 730

19 545 725 1085 692

18 515 685 1025 654

17 485 645 965 616

16 455 605 905 577

15 425 565 845 539

14 395 525 785 501

13 365 485 725 463

12 335 445 665 425

11 305 405 605 387

10 275 365 545 349

9 245 325 485 311

8 215 285 425 273

7 185 245 365 235

6 155 205 305 196

5 125 165 245 158

4 95 125 185 120

3 65 85 125 82

2 35 45 65 44

NZ 905 925 905W.A. 1205 1205 1205Other 995 1005 1025

Note:

Sizes are overall outside to outside of bars.

Calculations based on 5mm bars for A to F pattern. 6mm for G pattern.

G pattern is FRP only. Bar centres are38.1mm.

Load Bar Chart

3mm

1mm in 10mm

1.5m

m

250 mm MAX

Cantilever

Fabrication WeldingBanding bars and attachments arewelded with minimum 3mm fillet toone side of:

every 5th loadbar on A&B Pattern grating

every 4th loadbar on C&D Pattern grating

every 3rd loadbar on F Pattern grating

Other welding is applied to cut-outs,splays or circles as appropriate or asrequested.


18

FL

OO

RIN

G

Webplate/Webmesh

WEBMESHWebmesh is a composite comprising grating with a light gauge meshwelded to the underside to prevent tools and small objects from fallingthrough the grating. Complies with AS 1657-1992 paragraph 3.3.1.1

Material Product Floor/ Grating Weight Span at 4kPa UDLTreadplate Untreated 5mm Thickness Kg/sqm Deflection

STEEL WP3-E255MP* 3mm E255MP* 44.49 1390mm

WP5-E325MP* 5mm E325MP* 64.78 1625mm

ALUMINIUM WP3-E255AP* 3mm E255AP* 16.21 1100mm

WP5-E325AP* 5mm E325AP* 23.21 1350mm

WEBPLATEWebplate is a composite flooring comprising floorplate welded to the top of grating.

Any grating pattern from page 2 can be combined with any floorplate thickness. We recommend E pattern grating (similar to F pattern but with cross rods at 100mm centres).Other combinations can be supplied if required.

Webplate is available in steel and aluminium in the following combinations:

Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.

1. Choose the product type required by reference to the recommendations shown above.

or

Choose a grating by using the pattern choices on page 2 and choose an appropriate Load Bar from the Load/Deflection Table on page 6 & 7.

2. Add the Options on page 3.

3. Nominate the required thickness of the floorplate.

Examples:WP3-E255MPG1/1500 x 4500 span (in 1 piece)WP5-A325MPU2/3000 x 750 span (each in 4 pieces)WP8-E405MPBAll as per drawing supplied.

How to Order Webplate

How to Order Webmesh1. Select a grating from the pattern choices on page 2 and choose an

appropriate Load Bar from the Load/Deflection Table on page 6 & 7.

2. Add the Options on page 3.

3. Prefix your choice WM-

Examples:WM-A255MPG1/1205 x 3500 spanWM-A325MPU2/2500 x 750 span (each in 2 pieces)WM-C405MPBAll as per drawing supplied.The standard mesh supplied is a flattened Expanded Metal SM1622MRU9*** SWM 12mm x LWM 30mm.


CROSS ROD

In mild steel this is a twistedsquare bar forged into thetop of the load bar.

In stainless steel grating thisis a round bar forged into thetop of the load bar.

In aluminium this is a squarebar inserted through punchedholes in the load bar andswaged to hold it in position.

BANDED

Refers to the process ofwelding a flat bar (normally 5mm) to the loadbars afterthey have been cut to size toprovide a uniform appearancearound all sides of a gratingpanel. This process also helpsprevent injury from lacerationduring installation and assistsin keeping the panels flat.

SERRATIONS

Small notches made in thetop edge of the load bar toassist in slip resistance.

NOSING

A member attached to or onthe leading edge of a stairtread or at the top of a flightof stairs to assist slipresistance and to give a clearvisual indication of the edgeof the stairtreads.

Can be

Abrasive

Floor Plate

KICK PLATE

Heavy section flat bar weldedto ends or sides of panels andaround cut outs, etc. whenspecified. Top edge to be100mm above grating generallyand is typically 130 x 6.

CUT OUT

Grating areas removed frompanel to permit passage forinstallation of pipes, plantand structural and handrailitems.

GROSS AREA

The total area of grating asshown on drawings usingoverall width and lengthdimensions of grating ie: WxL.

The gross area is always thearea calculated for invoicingpurposes.

WIDTH

Overall dimension of a panelmeasured at right angles to theload bars. Always called Widtheven if greater than the length.

Terminology - Grating/Expanded Metal

CUT TO SIZE ONLY

Refers to the process ofleaving the panels with a rawcut edge and not banded asdescribed above.

EXACT SIZE

Refers to the requirement tomake the panels to an exactdimension and not to beadjusted to the nearest widthacross the standard patternof the load bars.

LONG WAY MESH (LWM)

The distance from a point ona knuckle to a correspondingpoint on the followingknuckle measured across theLong Way. LWM is the sameas span in grating.

SHORT WAY MESH (SWM)

The distance from a point ona knuckle to a correspondingpoint on the followingknuckle measured across theShort Way.

LONG WAY OPENING (LWO)

The distance measured from theinside of the knuckle in thelong way.

SHORT WAY OPENING (SWO)

The distance measured from the inside of the knuckle in theshort way.

KNUCKLE

The intersection of 2 strands. It is always the width of 2strands.

OVERALL HEIGHT

The actual measurement ofthe height of the meshmeasured at the knuckle.

LOAD BAR

Flat Bar from which grating is made.

SPAN

Overall dimension of a panelmeasured parallel with load bar.

Indicated by this symbol

FINGERS

In FRP grating this describesa panel cut that does not runadjacent to the load bar.

PENETRATIONS

As for cut out but typicallywithin the grating panel andnot on the edge.

Knuckle

Strand Width

SWO

LWM

LWO

Strand Thickness

Long Way MeshSPAN

SerrationsBand notSerrated

SWM

Short WayMesh

WIDTH

19

FL

OO

RIN

G


20

PPlatform

CCored

WWelded

SSide

SSide

600

S90Side 90

32NB

25NB

32NB

25NB

Handrails

ST

AN

CH

ION

S

SCSide Conveyer

SCSide Conveyer

SOSide Offset

PCPlatform Corner

IGIn Ground

150

TOP OF STEEL

450

550

75

55

505

55

550

75

450

457

560

75mm diametercollar

75

457

1017

1017

505

75

900

55

560

600

150

55


Finding The Right Stanchion

PAPlatform Angle

CACored Angle

WAWelded Angle

SALSide Angle Left

SARSIde Angle Right

AMAngle Mounted

AMWAngle Mounted

Welded

SOALSide Offset Angle

Left

SOARSide Offset Angle

Right

21

ST

AN

CH

ION

S

100

450

178254

K L M32NB

280

180

340

340

140

End of Cap

Termination Detail

APPROX.

200

SHSSwivel Head

Stanchion

SHSSwivel Head

Stanchion

32NB

25NB

150

475

450

1000

550

450

IGAIn Ground Angle

457

485 Stair560 Ramp

See Detail P22

457

560 Stair635 Ramp

100

230

230

340

340

140

1017

1017

560 Stair635 Ramp

457

560


85

GRATING

Type SO

D D76

Type S

29

D

45

Type P

51

22

Options

SO TYPE OFFSETSCHANNELS UNIVERSAL BEAMS

SIZE OFFSET OFFSET SECTION OFFSET OFFSET

Steel

457

560

75

RADIUS RSteel & Stainless Steel 90mm

Aluminium 140mmOFFSET

Base Plates

172126

65

146102

150

88

88

150

All steel base platesare 10mm thick.

Hole size 17.5mm typical.

Slot allows 7mm up/down adjustment to kickplate. All kickplate brackets are mounted right side when viewedfrom walking surface.

STEEL ALUM. STEEL ALUM.

110

110

110

110

130

130

130

150

150

150

150

150

150

165

200UB

250UB

310UB

360UB

410UB

460UB

530UB

110

110

130

130

130

130

140

150

150

150

150

150

165

165

Aluminium Stanchion centres should not exceed 1800mm.

Steel SO Stanchion offset should not exceed 250mm if compliancewith AS 1657 is required.

6045

For 0

- 14

For 15

- 30

For 31

- 45

MO

NO

WIL

LS

H

AN

DR

AIL

S

Aluminium& StainlessSteel

50

14 dia.

20

45

20

25

TYPICAL ELEVATION

75

172126

80

146102

150

88

88

150

80

STANDARD & ANGLE MOUNTED From 0-14

CORNER

Aluminium

All Aluminium baseplates are 12mm thick.

Hole size 17.5mm typical.

40 x 40 x 6 angle - P,S stanchion

80 x 40 x 6 angle - SO stanchion

85mm long

150 x 75

180 x 75

200 x 75

230 x 75

250 x 90

300 x 90

380 x 100

(use BNW Part C340SM)

ANGLE MOUNTED ONLY From 15-45

DIMENSION 'D' FOR VARIOUS STANCHION TYPES

Grating Height mm Nil 20, 25, 32 40, 45, 50 60, 65

P,W,C D=40 D=65 D=80 D=100

S & SO D=115 D=140 D=160 D=175

DIMENSION 'D' FOR VARIOUS STANCHION TYPES

Grating Height mm Nil 20, 25, 32 40, 45, 50 60, 65

P,W,C D=60 D=85 D=100 D=120

S & SO D=135 D=160 D=180 D=195

Kickplate Mounting Brackets

Steel

Slot allows 7mm up/down adjustment to kickplate. All kickplate brackets are mounted right side when viewed from walking surface.

100 kickplatetyp.

1020

85

40 typ.

1025

85 8510

32

20mm GRATING 25mm GRATING 32mm GRATING

TYPICAL KICKPLATE POSITIONS FOR STEEL

R


460

460

260

260

300

TOP

L2mm

L2mm

TYPICAL ALL BENDS AND CLOSURES

L1mm

260

L1m

m

Important

NW swing SW swing NE swing SE swing

Horizontal Closure Bends (HCB)

Standard Pipe:

32NB 3.2mm WT

Available in other pipe sizes. See specifications on page 25.

Angle Closure Bends (ACB)

Standard Pipe:

32NB 3.2mm WT

Available in other pipe sizes. See specifications on page 25.

Available with a value from 1 - 45

Rail Bends (RB)

Standard Pipe:

Handrail 32NB 3.2mm WT

Knee rail 25NB 3.2mm WT

Standard Leg:300mm x 300mm

Non-Standard Leg:L1 + L2 =

Mild SteelStainless SteelAluminium

Untreated Black- SteelGalvanised - SteelElectropolished - Stainless SteelPowder Coated - Steel, Stainless Steel or AluminiumPainted - Steel, Stainless Steel or AluminiumMill - Stainless Steel or AluminiumAnodised - Aluminium

TREATMENT

MATERIAL

1. Choose a type from page 20-21.

2. Choose a material type.

3. Choose a treatment.

4. Nominate a kickplate bracket height. See table page 22.

5. Nominate an offset if SO type stanchion.

6. Nominate an angle if an angle type stanchion.

7. Nominate the required options.

8. Enclose a sketch if needed to explain specials.

Examples:

PG ...................... Platform Galvanised

WB...................... Welded Black

PA ...................... Platform Aluminium

SOG 110.............. SO Galvanised 110 offset

SOGK 110 R140.. SO Galvanised 110 offset RH Kickplate D=140

SOGK 125 L160.. SO Galvanised 125 offset LH Kickplate D=160

SOHG 110 .......... SO Heavy Duty Galvanised 110 offset

AMB 45 .............. AM Black 45

SG Special.......... S Galvanised Drill 32/32

CG Special.......... C Galvanised. Centres 450/450/550. ...................... Drill 32/25/25. See Sketch Supplied.

HOW TO ORDER STANCHIONS

24

Options/Ordering

MO

NO

WIL

LS

H

AN

DR

AIL

S

HOW TO ORDER CLOSURES AND BENDS

Chainhook

ONE BALL THREE BALL MULTI BALL

Nominate Drillings & Centres

DLSODrill Left Side Only

DRSODrill Right Side Only

DBSODrill Bottom Side Only

DTSODrill Top Side Only

1. Choose a type from page 23.

2. Choose the stanchion type from page 20-21.

3. Choose material.


5. Nominate a kickplate if required.

6. Nominate the swing direction.

7. Nominate the centre to centre dimension of the stanchions .... or advise if other.

8. Photocopy the sketch on page 23 and fill in the details if needed.

Examples:

Gate with two PG stanchions. Galvanised No Kickplate. 1250 centres. NW swing.

Gate without stanchions. Galvanised. With Kickplate. 1000 centre to centre of 32 NB pipe. SW swing.

Drop bar. Painted yellow. 700 inside styles.

1. Choose a type from page 23.

2. Choose a material.


4. Choose a leg length if not standard.

5. Choose a pipe size.

6. Choose an angle if an ACB or RB.

HOW TO ORDER GATES/DROP BARRIERS

Examples:

ACB 32 G 45...... Angle Closure 32NB Galvanised 45

ACB 25 G 45...... Angle Closure 25NB Galvanised 45

HCB 32 B .......... Horizontal Closure 32NB Black

HCB 25 B .......... Horizontal Closure 25NB Black

RB 25 G 90........ Rail Bend 25NB Galvanised 90

RB 32H B 135.... Rail Bend 32NB Heavy Duty Black 135

As viewed from walking surfaceNominateCentres

Nominate Centres

Nominate Centres

Nominate Centres

Nominate Centres

Nominate Centres


Type Standard Jumbo

Material Aluminium Steel

Grade 250 316L 6063-T6 250

STANCHION - STANDARDNB 40 65OD 48.3mm 48.26mm 50mm 76mm

Wall Thickness 3.2mm 2.77 sched 10 4.0mm 3.6mm

STANCHION - HEAVYNB 40 65OD 48.3mm 48.26mm 76

Wall Thickness 4.0mm 3.68mm sched 40 4.5mm

BALL OD 76mm 76mm 76mm 125mm

RAILS - STANDARD - HANDNB 32 65OD 42.4mm 42.16mm 38mm 76mm

Wall Thickness 3.2mm 2.77mm 2.0mm 3.6mmWeight 3.17kg 2.73kg 1.27kg 6.57kg

RAILS - STANDARD - KNEENB 25 65OD 33.7mm 33.40mm 38mm 76mm

Wall Thickness 3.2mm 2.77mm 2.0mm 3.6mmWeight 2.46kg 2.11kg 0.95kg 6.57kg

RAILS - SPECIALS- HAND & KNEE

NB 25 to 40OD 33.7mm to 48.3mm

Wall Thickness 3.2mm to 4.0mm

PIPEOD= < 50mm +/-0.2mm +/-0.2mm +/-0.2mm

OD>50mm & = < 75mm +/-0.25mmThickness Variation +/-10% +/-10% +/-10% +/-10%

BASE PLATES +/-1mm +/-1mm +/-1mm +/-1mmSPHERES DRILLING 2-4mm oversize 2-4mm oversize 2-4mm oversize 2-4mm oversize

SPHERES HOLE ANGLE +/-1 any horizontal +/-1 any horizontal +/-1 any horizontal +/-1 any horizontalaxis 0.5 in slope axis 0.5 in slope axis 0.5 in slope axis 0.5 in slope

SPACINGAS1657 2000mm 2000mm 1800mm

AS1657 App.BStanchion P 3000mm 3000mm 1800mm 4000Stanchion S 2700mm 2700mm 1800mm Stanchion W 3000mm 3000mm Stanchion SO 3000mm 3000mm 1600mm Stanchion C 3000mm 3000 mm 1800mm

Mild Steel Stainless Steel

MAS

SM

ANUFA

CTURI

NG

TOLE

RENCE

SST

ANCH

ION

SPAC

INGS

25

SpecificationsM

ON

OW

ILL

S H

AN

DR

AIL

S

Type Steel Aluminium

PC, C, CA, SA,SC 4.85kg 5.30kg 2.10kgP, PA 4.75kg 5.20kg 2.05kg

W, WA, AMW 3.85kg 4.40kg 1.66kgS 5.00kg 5.60kg 2.16kgSO 5.35kg 5.85kg 2.52kg

SOAL/SOAR 5.30kg 5.60kg 2.29kgAM 4.45kg 5.00kg 1.92kgL 1.60kg 1.90kg 0.69kgM 2.0kg 2.30kg 0.86kgK 1.30kg 1.60kg 0.69kg

IG, IGA 6.0kg 7.0kg 2.64kg

3.2mm WT 4.0mm WT

+ - L/100

1mm

1mm

L 2mm

MAT

ERIA

LSP

ECIF

ICAT

IONS


26

Our Products

GA

LL

ER

Y


All the items shown on the preceding pages can be suppliedloose or fabricated into panels ready for installation on site.

Untreated.

Hot Dip Galvanised after fabrication.

Ball to rail welding : for AS1657 20mm Tack Weld.

for all others seal weld

Fabricated from your drawings.

Modular panels as detailed below. Call the Webforge officefor these Drawings in more detail. STD-003, STD-034.

Fabrication

1000, 1500 or 2000 or Special

4557

560

32NB 3.2WT.

25NB 3.2WT.

NREF Pg 22 OMINATE STANCHIONTYPE

D

100 X 6

1500 or 2000 or 1/2 SPECIAL

457

55600


3000 or 4000 or SPECIAL

REF Pg 22

D

32NB 3.2WT.

25NB 3.2WT.

100 X 6

NOMINATE STANCHIONTYPE

1500 or 2000 1/3 SPECIAL

457

560




REF Pg 22

D

32NB 3.2WT.

25NB 3.2WT.

100 X 6

NOMINATE STANCHIONTYPE

We can supply and install the complete package on site.

Installation

457

485

32NB 3.2WT

.

25NB 3.2WT

.


NOMINATESTANCHIONTYPE

457

485

32NB 3.2WT

.

25NB 3.2WT

.



3000 or 4000 or SPECIALNOMINATESTANCHIONTYPE

457

485

32NB 3.2WT

.

25NB 3.2WT

.



1500 or 2000 or 1/3 SPECIAL4500 or 6000 or SPECIAL

NOMINATESTAN

= 0 - 200 Ramps require kick plate

= 26.5 - 450 Stars

CHIONTYPE


= 26.5 - 450 Stars


= 26.5 - 450 Stars

2H/1000, 2H/1500, 2H/2000 & 2H/S

3H/3000, 3H/4000, & 3H/S

4H/4500, 4H/6000, & 4H/S

2R/1500, 2R/2000 & 2R/S

3R/3000, 3R/4000 & 3R/S

4R/4500, 4R/6000 & 4R/S

27

Barrier ProductsM

ON

OW

ILL

S H

AN

DR

AIL

ING

Stairs

Stairs

Stairs


28

120

Your choice of infill

Your choice of stanchion type

Jumbo stanchions

Standard:

12mm diameter rods

Jumbo:

16mm diameter rods

Standard: 12mm diameter rods

Jumbo: 16mm diameter rods

Cranked

As Drawn

Opposite hand

Alternating

BAL-2

BAL-1

BAL-SPBA

LUS

TR

AD

E

Balustrade

Base Plate detail. See page 22.Jumbo Base Plate Detail. See Page 30.

75

288O

As for BAL-1, with the addition of extra railing to comply withrequirements of AS1428.1 fordisability access.

Additional rail may be applied toother balustrade types by suffix D.

BAL-1D

870


20 x 5mm Flat

Zig Zag

BAL-6

BalustradeB

ALU

STR

AD

E

29

BAL-5

BAL-4

Perforated plate

2mm PGI

6.5mm holes

40% open area

25mm border all sides

6mm toughened glass

Die cast clamp

BAL-3

16 x 16mm square rods with middle twist.


JCJumbo Cored

JWJumbo Welded

JSJumbo Side

JCAJumbo Cored Angle

JWAJumbo Welded Angle

JSALJumbo Side

Angle Left

JPJumbo Platform

JSJumbo Side

JSARJumbo Side

Angle Right

JAMJumbo Angle

Mounted

JAMWJumbo Angle

Mounted Welded

BASEPLATE

30

JUM

BO

Hole dia. 20mm

Jumbo

700

550

450

550

700

65NB

65NB

65NB

65NB

150

16mm Thick

450

485 (Stair)550(Ramp)

5050


Horizontal Closure Bends (HCB)

Standard Pipe:

65NB 3.6mm WT

See specifications on page 25.

Closures and Bends

Bumprails

L2mm

L2mm

L1m

m

L1m

m

Bends/Closures/BumprailJU

MB

O

31

Choose stanchion type and nominate dimensions

125

Rail Bends (RB)

Standard Pipe:

65NB 3.6mm WT

See specifications onpage 25.

Sandard Leg:400mm x 400mmNon-Standard Leg:L1 + L2 =

32

Our Products

GA

LL

ER

Y


Through its network of operations throughout

Australia, New Zealand and Asia, Webforge has the

resources and experience to service a complete

range of projects whatever the complexity or size.


Disclaimer: While Webforge has taken all reasonable care in preparingthis brochure, Webforge takes no responsibility for loss resulting fromrelying on its contents. Customers should make their own enquiries as to whether any products described in this brochure are suitable for theirintended use. Information in this brochure may change without notice.

AP Issue 5 03 / 08

www.webforge.com.au

Brochures also availableArchitectural ScreensCivil ProductsExpanded Metal ProductsPlanking ProductsOutlook Sunscreens

Webforge Worldwide Centres

Australia Webforge (NSW) 73-75 Bassett Street Mona Vale NSW 2103 Phone: (02) 9997 8555 Fax: (02) 9997 7546 Postal: PO Box 440 Mona Vale NSW 1660Email: [email protected]

Webforge (QLD) 1149 Kingsford Smith Drive Pinkenba QLD 4008 Phone: (07) 3260 1064 Fax: (07) 3260 1130 Postal: PO Box 1452 Eagle Farm QLD 4009Email: [email protected]

Webforge (VIC) Fact. 2, 142-146 Fairbank RdClayton South VIC 3169 Phone: (03) 9551 1911Fax: (03) 9558 0730 Postal: Private Bag 155Clayton South VIC 3169Email: [email protected]

Webforge (WA) 24 Tennant Street Welshpool WA 6106 Phone: (08) 9361 8933Fax: (08) 9361 7057 Postal: PO Box 151 Bentley WA 6982Email: [email protected]

Webforge (North Queensland) 2 Boyne StreetStuart Qld 4811 Phone: (07) 4753 1666Fax: (07) 4729 1899Postal: PO Box 123Wulguru QLD 4811Email: [email protected]

New ZealandWebforge (NZ) Ltd23 Kelvin Grove Road Palmerston North NZ Phone: (06) 356 1246Fax: (06) 356 7782Postal: PO Box 1506Palmerston North NZ Email: [email protected]

Asian CentresChinaGuangzhou Webforge Grating Co LtdNo. 6 Jinhua 3rd Street Economic & TechnologicalDevelopment ZoneGuangzhou 510730ChinaPhone: 86 20 8221 2739Fax: 86 20 8221 2792Email: [email protected]

Wuxi Webforge Grating Co.No. 5 Taishan RoadNational Hi-Tech Development Zone Wuxi, Jiangsu 214028ChinaPhone: 0510 8521 1188 126Fax: 0510 8521 5188Email: [email protected]

IndonesiaPT. Webforge IndonesiaKawasan Industri JababekaJI. Jababeka V Kav. V-9Cikarang - Bekasi 17530AP.O. Box BO5/BKSLC/17550AIndonesiaPhone: 62 21 893 4513Fax: 62 21 893 4516E-mail: [email protected]

MalaysiaWebforge (KL) Sdn BhdLot 3, Jalan Gudang 16/9Section 16, 40700 Shah AlamP.O. Box 7601, 40720 Shah AlamSelangor Darul EhsanMalaysiaPhone: 60 3 5519 0652Fax: 60 3 5519 0749Email: [email protected]

MMiiddddllee EEaasstt Webforge Middle EastP.O. Box 18641LOB 14 544Jebel Ali Free ZoneDubai, U.A.EPhone: 9714 887 3346Fax: 9714 887 3347Email: [email protected]

PPhhiilllliippppiinneessWebforge Phillippines, Inc.Main Avenue cor. Hologram StreetLight Industry and Science Park 1 (L.I.S.P.1)Cabuyao, Laguna 4025PhillippinesPhone: 63 49 543 0441Fax: 63 49 543 0440Email: [email protected]

SingaporeWebforge (Singapore) Pte Ltd31 Jurong Port Road #02-12MJurong Logistic HubSingapore 619115Phone: 65 6861 3611Fax: 65 6861 8344Email: [email protected]

ThailandWebforge (Thailand) Ltd(Head Office & Factory)Amata City Industrial Estate7/110 Moo 4Tumbol MapyangpornAmphur PluakdaengRayong 21140ThailandPhone: 66 38 956 099Fax: 66 38 956 097Email: [email protected]

(Sales & Marketing)899 Thai CC TowerRoom #161, 16th FloorSouth Sathorn Road, YannawaSathorn, Bangkok 10120ThailandPhone: 66 2 672 3972Fax: 66 2 672 3966

VietnamRepresentative Office in VietnamWebforge (KL) Sdn BhdUnit 614, Me Linh Point Tower2 Ngo Duc Ke, District 1Ho Chi Minh CItyVietnamPhone: 84 8 520 2787Fax: 84 8 827 4661Email: [email protected]


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Webforge Access Brochure 2008

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