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21/07/2016 1 Health Care Academy © 3M 2016. All Rights Reserved 3M Business Name A Review of Sterilization Methods and Recommended Practices for Healthcare Facilities PART II: Terminal Low Temperature Sterilization July 21, 2016 3M Health Care Academy © 3M 2016. All Rights Reserved Welcome! Topic: A Review of Sterilization Methods and Recommended Practices for Healthcare Facilities PART II: Terminal Low Temperature Sterilization Facilitators: Christophe de Campeau, 3M Ryan Rozinka – 3M Larry! © 3M 2016. All Rights Reserved 3 House Keeping From the GoToWebinar page: Click on the orange box with a white arrow to expand your control panel (upper right-hand corner of your screen). Type a question in the question box and click send.
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Page 1: WEBINAR July 2016 Low Temp Monitoring - 3M Academyus.3mlearning.co.uk/uploads/elearning/886fd946-4b50-e611-9f7e...Time (Hours) Condition Exposure ... STERRAD™ NX STERRAD™ is a

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3M Health Care AcademySM

© 3M 2016. All Rights Reserved

3M Business Name

A Review of Sterilization Methods and Recommended Practices for Healthcare Facilities PART II:Terminal Low Temperature Sterilization

July 21, 2016

3M Health Care AcademySM

© 3M 2016. All Rights Reserved

Welcome!

Topic: A Review of Sterilization Methods and Recommended Practices for Healthcare Facilities PART II: Terminal Low Temperature Sterilization

Facilitators: Christophe de Campeau, 3M Ryan Rozinka – 3M

Larry!

© 3M 2016. All Rights Reserved 3

House Keeping

From the GoToWebinar page:• Click on the orange box with a

white arrow to expand your control panel (upper right-hand corner of your screen).

• Type a question in the question box and click send.

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© 3M 2016. All Rights Reserved 4

House Keeping

Continuing EducationEach 1 hour web meeting is approved by IAHCSMM, CBSPD and is 3M Health Care Provider approved by the California Board of Registered Nurses CEP 5770 for one contact hour.

Post webinar email• Link to Course Evaluation• CS Tech CE Certificate Included• Forward eMail to others in attendance

© 3M 2016. All Rights Reserved 5

Susan Flynn

Technical Service Specialist

3M Employee

[email protected]

3M Sterilization Techline: 800-441-1922, Option 2

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Learning Objectives

1. Discuss the low temperature sterilization methods available in healthcare facilities

2. Discuss the different types of sterilization monitoring tools

3. Describe the recommended practices for routine lowtemperature sterilizer efficacy testing

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Steam Sterilization

Image courtesy of Midmark Corporation

OF TERMINAL STERILIZATION IN

HEALTHCARE FACILITIES IS CONDUCTED WITH

STEAM UNDER PRESSURE

75-85%

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• Many instruments are heat and/or moisture sensitive and cannot tolerate steam sterilization

• As minimally invasive and robotic surgical procedures increase, the need for low temperature sterilization is also increasing

Low Temperature Sterilization

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Low Temperature Sterilization

http://www.quickmedical.com/summit-doppler/handheld-doppler-vascular-obstetrical-fetal-probes.html

Sterilization process using chemical gases or vapors at lower temperatures to process heat and moisture sensitive instruments

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© 3M 2016. All Rights ReservedSource: “Guideline for Disinfection and Sterilization in Healthcare Facilities” 2008, CDC.

High efficacyPenetrabilityMaterials compatibility Rapid activityNon-toxicOrganic material resistanceAdaptabilityMonitoring capabilityCost effectiveness

Attributes of the Ideal Sterilant

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Ethylene oxide

H2O2 gas plasmaH2O2 vaporOzone and H2O2

Low Temperature Sterilization Modalities

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Gas at ambient temperature and pressureEO kills by alkylation of macromolecules (nucleic acids, proteins)Typical process temperatures 37ºC to 55ºCTypical exposure times 60 to 120 minutesHighly penetrating; minimal material interactionHealth care facility and industrial applications

Ethylene Oxide (EO, EtO)

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100% Ethylene Oxide Sterilizers• EO delivered in single dose cartridges• Relatively smaller chamber sizes• Entire process maintained

in a vacuum• Aeration of load begins automatically

Ethylene Oxide Sterilization Processes

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Time (Hours)

Condition Exposure Exhaust Aerate

Cha

mbe

r Pre

ssur

e

Negative Pressure

100% Ethylene Oxide Cycle

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Ethylene Oxide Aeration

During aeration, heated air is flushed through chamber to remove EO residuals from sterilized items

Consult the medical device manufacturer for recommended aeration times• Material composition of device• Structural composition of device• Intended application of the device

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Advantages• Penetrability (lumens, packaging)• Materials compatibility• Cost Effective – Cycle-to-Cycle Basis

Limitations• Cycle time (aeration required)• EPA / OSHA compliance requirements

Ethylene Oxide Sterilization – Advantages and Limitations

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Vapor Phase Hydrogen Peroxide (with plasma)

Vaporized Hydrogen Peroxide (without plasma)

Vaporized Hydrogen Peroxide (H2O2) Based Sterilization Systems

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Hydrogen peroxide sterilization• Introduced as a vapor into chamber• Dissociation into chemical radicals (e.g., OH-)• Kills by oxidizing macromolecules • Restrictions on channel length and diameter

Vaporized Hydrogen Peroxide (H2O2)

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STERRAD™ NX

STERRAD™ is a registered trademark of Advanced Sterilization Products, a Johnson and Johnson Company.https://www.aspjj.com/us/product/sterilization

Vaporized Hydrogen Peroxide with Plasma

STERRAD™ 100SSTERRAD™ 100NX

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Sterilant Containers

http://www.aspjj.com

Vaporized Hydrogen Peroxide with Plasma

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Typical Process Temperatures• ≤ 55°C

Typical Process Times• Range: 24 minutes to 55 minutes

Chamber size• 30 liters to 142 liters

Vaporized Hydrogen Peroxide with Plasma

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Vaporized Hydrogen Peroxidewithout Plasma

Amsco® V-PRO™ Systems• V-PRO™ 1• V-PRO™ 1 Plus• V-PRO™ Max

–136 liters

• V-PRO™ 60–60 liters

• Typical Process Temperature-- Approx. 50°C

• Typical Process Times- Vary by device to be sterilized- Range 28 minutes to 60 minutes

Amsco® and V-PRO™ are registered trademarks of Steris CorporationAmsco® and V-PRO™ are registered trademarks of Steris Corporation

© 3M 2016. All Rights Reserved

Vaporized Hydrogen Peroxidewithout Plasma

http://www safmed.co.zahttp://www.hpnonline.comV-PRO™ is a registered trademark of Steris Corporation.

3M Health Care AcademySM

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3M Health Care AcademySM

Critical Process Variables ISO Symbol Sterilization Modality Critical Process

Variables

Ethylene OxideTimeTemperatureRelative HumidityEO Concentration

Vaporized Hydrogen PeroxideTimeTemperatureH2O2 Concentration

ANSI/AAMI/ISO 11140-1:2014 (Mfrs. Standard)

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STERIZONE® VP4 Sterilizer

• Dual sterilants: H2O2 and O3

3M Health Care AcademySM

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Discuss the different types of sterilization monitoring tools and their recommended use

3M Health Care AcademySM

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Standards and Guidelinesfor Monitoring Low Temp Sterilizers• ANSI/AAMI ST41: 2008/(R ) 2012

Ethylene oxide sterilization in healthcare facilities: Safety and effectiveness

• ANSI/AAMI ST58:2013 Chemical sterilization and high-level disinfection in health care facilities• Section 9.5 Monitoring gaseous chemical sterilization

processes

• AORN - Guidelines for Perioperative Practice, 2016 Edition• Guideline for Sterilization

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Physical Monitors

Chemical Indicators

Biological Indicators

Sterilization Process Monitoring Tools

Record Keeping

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Physical Monitors

• Time, temperature, and pressure recorders

• Displays• Digital printouts• Gauges

AAMI ST58, Section 9.5.2.1

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“Chemical indicators are sterilization process monitoring devices that are designed to respond with a chemical or physical change to one or more of the physical conditions within the sterilizing chamber. Chemical indicators assist in the detection of potential sterilization failures that could result from incorrect packaging, incorrect loading of the sterilizer, or malfunctions of the sterilizer.”

Chemical Indicators

AAMI ST58, Section 9.5.3.1

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Chemical Indicators (CIs)

AAMI ST58

AAMI ST58:2013, Section 9.5.3.2

“NOTE---Chemical indicators used in health care facilities are medical devices that require FDA premarket clearance. The intended use statement in the labelling of the CI should specify the sterilization methods and systems with which it can be used.”

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Biological Indicators

Description“Biological indicators consist of viable spores in or on a carrier, sometimes (as in the case of self-contained BIs) accompanied by incubation media. Biological indicators provide the only direct measure of the lethality of the sterilization process.”

AAMI ST41, Section 10.5.3.1

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Biological Indicators

Definition“Test system containing viable microorganisms and providing a defined resistance to a specified sterilization process.”

Low-temperaturesterilization modality Microorganism (spore) used in BI

EO Bacillus atrophaeusVH2O2 Geobacillus stearthermophilus

AAMI ST41, Section 2.14AORN Guideline for Sterilization, Recommendations XX.h.3, XX.h.4, and XX.h.5

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Biological IndicatorsHow they work

• Spores are exposed to the sterilization process• After processing, exposed spores immersed in optimized

recovery media and incubated at optimal temperature• Self-contained BI allows immersion without transfer

Cap Glass Media Ampoule Plastic Sleeve with LabelCap Filter Spore Strip

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Biological Indicators for Low Temperature Sterilization

Conventional Biological Indicators

Visual pH color change response

Result determined by user after 24 or 48 hours

Rapid Readout Biological Indicators

BI incubated in an auto-reader

Result provided after 4 hours of incubation

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Rapid Readout Technology – VH2O2 BI

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Rapid Readout Technology – VH2O2 BI

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Rapid Readout Technology – VH2O2 BI

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Biological Indicators• Run a daily positive control BI• Use a BI that is FDA-cleared to monitor the particular low

temperature sterilization modality• Incubate the BI following the manufacturer’s IFU

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© 3M 2016. All Rights Reserved© 3M 2015. All Rights Reserved3M Health Care AcademySM

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Describe the recommended practices for routine low temperature sterilizer efficacy testing

3M Health Care AcademySM

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Standards and Guidelinesfor Monitoring Low Temp Sterilizers• ANSI/AAMI ST41: 2008/(R ) 2012

Ethylene oxide sterilization in healthcare facilities: Safety and effectiveness

• ANSI/AAMI ST58:2013 Chemical sterilization and high-level disinfection in health care facilities• Section 9.5 Monitoring gaseous chemical sterilization

processes

• AORN - Guidelines for Perioperative Practice, 2016 Edition• Guideline for Sterilization

3M Health Care AcademySM

© 3M 2016. All Rights Reserved 45

Physical Monitors

Operator should examine the printout/chart to verify cycle parameters were met and then initial

AAMI ST41:2008, Section 10, AAMI ST58, Section 9.5

“At the end of the cycle and before items are removed from the processing equipment, the operator should examine and interpret the printout to verify that cycle parameters were met and should initial it to allow later identification of the operator” (AAMI ST58)

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Chemical Indicators (CIs)

• External chemical indicator should be used on the outside of each package unless the internal indicator is visible

AAMI ST58, Section 9.5.3.2; AAMI ST41, Section 10.5.2.2.1

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Chemical Indicators (CIs)

• Internal chemical indicator inside every package, tray, & containment device

AAMI ST58

AAMI ST58, Section 9.5.3.2; AAMI ST41, Section 10.5.2.2.2

“….An internal CI should be used inside each package, tray, containment device (rigid sterilization container system, instrument case, cassette, or organizing tray) to be sterilized. The CI should be placed in that area of the package, tray, or containment device that creates the greatest challenge to sterilant penetration.”

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Biological Indicators – VH2O2 (AAMI ST58)

AAMI ST58:2013, Section 9.5.4.3

AAMI ST58 Recommended BI Frequency of Use• “A PCD with the appropriate BI should also be

used at least daily, but preferably in every sterilization cycle”

“Rationale: The condition of the sterilizer equipment, the expertise of the sterilizer operator, and other factors determining the success or failure of a sterilization cycle could vary from one cycle to another”

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Biological Indicators – VH2O2 (AAMI ST58)

Routine BI Test Procedure• Label the pouch

• Position pouch as recommended by the sterilizer manufacturer

• Run cycle

• Retrieve BI and incubate per BI manufacturer’s IFU

• Incubate control BI, having the same lot#, each day that test BIs are run

AAMI ST58:2013, Section 9.5.4.5

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AAMI ST58:2013Section 9 Quality Control

• Daily control BI

• Acceptance criteria• Negative result from test BI• Positive result from control BI• Appropriate readings from physical monitors• CI with acceptable end-points

AAMI ST58:2013, Section 9.5.4.5.3

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Biological Indicators – VH2O2 (AORN)• Low-temperature hydrogen peroxide gas plasma sterilizers• Hydrogen peroxide vapor sterilizer

2016 AORN Guideline for Sterilization, Recommendation XX.h.4 and XX.h.5

AORN: “Routine sterilizer efficacy monitoring should be performed at least daily on each cycle type, preferably with

each load…”

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BI PCDAAMI routine test pack or commercially available, FDA cleared BI PCD

Full load in centerFrequency: in each load

ANSI/AAMI ST41:2008, Section 10.7

Biological Indicators – EO (AAMI)

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Routine Sterilizer Efficacy Monitoring - EO (AAMI)

Acceptance criteria

• Appropriate readings from physical monitors

• Appropriate readings from CIs

• Negative result from BI in PCD

• Positive BI control result

• Run a control BI, with matching lot #, each day

• Document all results in sterilization cycle record

ANSI/AAMI ST41:2008, Section 10

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Biological Indicators – EO (AORN)

2016 AORN Guideline for Sterilization, Recommendation XX.h.3

AORN: “Bacillus atrophaeus biological indicators should be used to test sterilizer efficacy. Sterilizer efficacy testing

should be performed with every load.”

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Routine Sterilizer Efficacy Monitoring GuidanceLow Temperature Sterilizers

Sterilization Modality AAMI AORN

Ethylene Oxide (EO) PCD with BI in every load

BI used in every load (XX.h.3)

Hydrogen Peroxide (H2O2) Gas Plasma

Sterilizer

PCD with BI daily but preferably every cycle

At least daily on each cycle type, preferably with each

load (XX.h.4)

Hydrogen Peroxide (H2O2) Vapor Sterilizer

PCD with BI daily but preferably every cycle

At least daily on each cycle type, preferably with each

load (XX.h.5)

AAMI– Association of Advancement Medical Instrumentation AAMI ST41:2008(R)2012 & AAMI ST58:2013AORN - 2016 Edition Guidelines for Perioperative Practice. Guideline for Sterilization.

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Key LearningsLow temperature sterilizers are essential for reprocessing critical devices that cannot tolerate steam sterilization

Facility policies and procedures for low temperature sterilizer process monitoring should be based on the current recommended practices and guidelines from AAMI and AORN

Ensure staff knows how to complete the necessary record keeping

Questions?

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Next Live Webinar

Date: Thursday August 18, 2016

Title: An Anatomy of Liquid Disinfectants, Liquid Chemical Sterilants, and Terminal Sterilization with Ethylene Oxide

Register: www.mmm.com/IPEd

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References• ANSI/AAMI ST41: 2008/(R ) 2012

Ethylene oxide sterilization in healthcare facilities: Safety and effectiveness

• ANSI/AAMI ST58:2013 Chemical sterilization and high-level disinfection in health care facilities

• AORN - Guidelines for Perioperative Practice, 2016 Edition• Guideline for Sterilization

• Guideline for Disinfection and Sterilization in Healthcare Facilities 2008, CDC


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