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World-wide example projects and satisfied customers speak for the fully automated systems from Neuson Hydrotec.
The point of perfection
“Highest precision for the surest success and the best results”
“Neuson Hydrotec presses form material into the best of shape”
As a press manufacturer we focus on high-ly accurate and economical fabrication with repeatable quality and low setting-up costs.
As systems specialists, we have the know-how for single presses and are also mas-ters of the art of integration. For achieving an optimum work-flow we can integrate our hydraulic presses without problems into complete manufacturing plant and produc-tion lines.
For each application concerned, our powder, sizing, open-die forging, folding, bending, straightening, hot-flow, drawing and extru-sion presses for carbon electrodes comply with the current international manufacturing and safety standards, with best accuracy.
In these times of demands for flexibility, our Neuson Hydrotec press specialists stand for functionality and receptiveness regarding solutions with individual hydraulic presses. In addition to uncompromising and exacting operation of your presses, they also guaran-tee maximum and optimal production flow.
In particular, user knowledge of mechanics, fluid technology, electronics and control technology and the relevant experience are more important than ever for our promi-nence in the area of presses.
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World-wide example projects and satisfied customers speak for the fully automated systems from Neuson Hydrotec.
- Perfect processing
- Graphic user interface
- High quality products
The point of perfection
Hydraulic Presses
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Portal straightening presses (gantry type)
mit Presskräften von 3.000 bis 15.000 kN.
Technische Daten
PAPN / PAPD
with presse force from 3.000 to 15.000 kN
technical data
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TYPE PAPD 3000 5000 8000 10000
press capacity press work kN 3000 5000 8000 10000
stroke press work mm 450 350 800 550
stroke Zustellen mm/s 37 40 59 50
stroke Rückzug mm/s 66 70 66 45
max. working speed mm/s 4 4 4,5 5
table dimensions mm 2500x4700 4300x1100 7000x2900 7100X1500
gantrry traversing speed m/min 11 11 11 11
power demand kW 15 30 59 58
weight of machine to 38 29 100 57
“Save on working time and space on the plant floor”
Whether you need a press for straighte-ning sheets, pipes, rods, round, right-an-gle material etc. or for special constructio-nal parts.
We can supply accurately controlled press systems for straightening workpieces, fully or semi-automated. Neuson straightening presses can be quickly set up for different work pieces.
The portal parking position away from the straightening bed makes the whole bed area easy to access for loading and un-loading from all sides.
The items to be straightened are very quickly put in position and removed. Shor-ter process times reduce idle time and in-crease the productivity of your press. We also build straightening presses in C-fra-me designs.
The advantages:
- Fast and economical
- Shorter working times reduce the costs per piece
- Small space requirement reduces fixed costs
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Hydraulic sizing presses
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„Throught about all details and proved
PK sizing presses feature the two lateral fixed stops at workpiece height. High ac-curacy of the parts is guaranteed, achie-ved fully automatically through adjustable stops or by means of precision-controlled hydraulic axes.
Clearance zones are available for convey-ing the parts laterally through the press frame. Movement of tools, conveying the parts and exacting special functions are customised individually to customer re-quirements for the production process.
The advantages:
- Highest precision of parts (servo drive)- Flexible programming- Highest availability
PK-series
TYPE PK 5000/3000 6300/4000 8000/5000 10000/6000
Upper ram
press capcity upper piston kN 5000 6300 8000 10000
stroke upper piston mm 450 450 450 450
rapid motion down mm/s 300 300 300 300
rapid motion up mm/s 300 300 300 300
max. pressing speed mm/s 10–75 10–75 10–75 10–75
(output controlled)
Lower ram
holding up force lower ram kN 3000 4000 5000 6000
ejection force lower ram kN 1500 3500 3500 4000
rapid motion down mm/s 140 140 140 140
rapid motion up mm/s 100 100 100 100
power demand kW 140 180 220 250
weight of machine to 45 60 75 90
table dimensions mm 1250x910 1400x1000 1500x1100 1700x1200
with press force from 1.000 to 10.000 kN
technical data
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Extrusion presses for carbon electrodes
HPST-HE
with press force from 6.000 to 63.000 kN
technical data
Universal, preforming and trimming presses
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Comprehensive accessories:
- Flying cutting shear- Moveable table- Die mouthpiece changing device- Vacuum system- Wet and dry weighing systems
The advantages:
- Carbon electrodes of the best quality
- Proved many times
- Shortest times for replacing tools
- Very easy servicing
TYPE HPST 600 1000 4000 6300
press capcity kN 6000 10000 40000 63000
stroke mm 1500 1600 4000 4400
electrode diameter from to mm 20-60 40-150 300-890 450-1000
operatin pressure bar 300 300 300 300
material cylinder diameter mm 360 520 1350 1650
working speeds feeding mm/s 40 50 70 60
working speeds pressing mm/s 1,3 - 4,0 1,4 - 2,8 0,6 - 3,6 0,6 - 2,4
working number of steps return mm/s 70 50 75 70
heating performance kW 36 62 385 470
dimensions LxWxH m 5x1,34x2,8 6,5x1,5x3,2 6,5x1,5x3,3 6,5x1,5x3,4
power demand kW 31 38 315 370
weight of machine to 19 36 570 610
Our extrusion presses, type HPST-HE, equipped with horizontal or swivelling mass cylinder, are a special development for making carbon electrodes. In addition to the modern robust design and the sim-ple centralised control, we offer full inte-gration of additional equipment for a fully automatic production process.
Optimal implementation of the thermostat-controlled electrical heating systems for the pressure plate, press head, mouthpi-ece or melt cylinder ensures high produc-tivity and a long lifetime for this series.
Proven many times in large interna-tional companies, carbon electrodes have been successfully pressed in
the HPST series of presses for years. Thanks to the reliable service and the high degree of automation, customers can swear by the professionalism of our pro-ducts.
„Pressed electrode quality for the highest demands”
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Extrusion presses for carbon electrodes Universal, preforming and trimming presses
PU-1000
Our Neuson universal, preforming and trimming presses for drawing, bending, embossing, stamping, pun-ching and compressing.
Modular construction: Best-price solu-tions for the specific application. The re-quired press and fast-traverse speed de-termines the appropriate hydraulic press
unit. The strokes and clearances are mat-ched to the customer’s wishes.
Mechanical construction: The press frame and ram are of welded construc-tion with high torsional strength, annealed for stress relief. Neuson always focuses on mechanically accurate processing. For critical components and designs, our
technology makes use of finite element calculations.
Ram guide: The excellent guiding width ratio of the piston with fixed ram ensures that the ram can also deal with highly eccentric loads. The piston and the ram guide form a “great guidance triangle”. The piston is guided in generously dimen-sioned components of PTFE-bronze. The ram moves along maintenance-free flat guides in the press frame.
Forged press mechanism (up to 8 times): Of the highest quality: The pis-ton and cylinder are of forged tempered steel. The sliding surfaces are ground and honed. Durability and very high loading capacity are guaranteed.
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TYPE PU 1000 1600 3150 5000 6300 8000 10000
press capacity kN 1000 1600 3150 5000 6300 8000 10000
working pressure bar 265 270 280 280 275 275 275
ram stroke mm 200 200 200 200 200 200 200
stroke motion down mm/s 300 300 300 300 300 300 300
stroke speed up mm/s 290 300 255 275 265 260 233
100% max. load mm/s 11/50 13/53 18/38 13/33 12/37
height mm 450 500 500 500 500 600 600
opening in uprights mm 850 1000 1100 1100 1100 1250 1250
table hight mm 950 950 950 950 950 950 950
table widht mm 830 980 1080 1080 1230 1230 1230
table depth mm 680 680 680 800 950 1100 1200
power demand kW 22 30 55 90 2x55 2x90 2x90
with press force from 1.000 to 30.000 kN
technical data
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From a stand-alone solution up to a complete facility
Open-die forging presses
in different types and press forces
technical data
PFGS series
TYPE PFG PFGS 2000 PFGSX 3200
press capacity kN 20 32
retraction force kN 2,5 4
stroke mm 1550 1900
max. aperture height mm 2950 3600
max. off load mm 200 280
max. height upper floor mm 8500 9800
max. depth under floor mm 1820 3500
lenght mm 12700 20000
width mm 13500 18000
deformation rate mms-1 100 85
power demand kW 1800 2600
Neuson open-die forging presses have high shaping speeds with very small forging tolerance values and uniform high quality.
We have developed a “systematised press program” as a kind of construction kit, which can be used for both cold and hot solid stock forming. It is very adaptable to customers’ wishes.
The hydraulic drive is provided by a num-ber of low-noise high-pressure pumps, which contributes to a significant reduction of the risk of a failure in your equipment.
The advantages:
- Long machine life
- Maximum productivity
- high availability
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„Neuson modular system design based on full integration“
With a well thought-through building-block system, we provide high accuracy in the actual press operation, optimal integration of conveying the parts and the implemen-tation of customer-specific special func-tions.
With years of experience in building hy-draulic presses, we can provide a rapid planning and engineering phase, and, by means of 3D CAD software, full integrati-on in implementing new customer-specific system solutions. This way, a digital plant model determined from customer require-ments becomes the linchpin of our project. Application-specific plant models of your
press and the peripherals facilitate the connection to the already tested modules of our building-block system. Brand-name products from our parent companies and the high level of user knowledge enable our application technicians to use compo-nents consistently to the current state of technology. Press speed, press force and workpiece data are available in a databa-se. (PC-Systems)Using servo valve tech-nology, complex control schemes are im-plemented. In this, our modern hydraulic drive systems and the controlled hydraulic drive axes with displacement-measuring systems and sensor technology are used in many cases.
Metal powder press PM 1200 with adapter-based tool system
systems
“Modern open-die free-form forging plant, consisting of a forging press and manipulators on rails, are very dynamic production machines.
Digital 3D design and simulationenable reliable settlement of our projects
Userfriendly operating interface free programmable - based on S7
simply and speedily adapted to individual requirements
the advantages
- Access to reliable hardware
- Quick-realisable special solutions
- Optimal interplay between press
and manipulators
- More productivity and efficiency
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technics
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Forging finishing line:Perfect coordinated workflows with highest repeat accurancy
Universal press PURS 8000 with robot system for loading
and unloading
“Highest precision for greater success and the best results” Increasing requirements for product quality and the highest productivity underlie the design of our presses. Reliable assembly and commissio-ning of complete turn-key installations or parts of installations are aimed at economical produc-tion and finishing. Complying with the various requirements and manufacturing standards, we guarantee repeatability accuracy of ram posi-tions of ±0.01 mm. This enables you to press even complex parts with high precision require-ments.
Accurate sensors guarantee a 100% economical control of work and processes and ensure that energy-efficient performance meets the exact re-quirements of the customer. In respect of overall projects, we take care of the safety technology and undertake CE conformity and type examina-tion (TÜV) for our press systems.
Our experienced mechatronics specialists are expert in storage programmable controls, under-take the design of graphical optimised interfaces and install software updates over remote main-tenance.
The Mechatronics factor
Neuson Hydrotec mechatronicians build digital solutions for analysing, regulating and controlling on the basis of data from measurements, sen-sors and plant data (position, pressure, flow, tem-perature, rotation speed etc.) that make accurate use of modern logic to make a big contribution to improving the dynamics and efficiency of your whole system. Programming techniques provide intuitive operator interfaces to make your whole plant or part-plant simple to operate and control.
The requirements of our customers are imple-mented, with no compromises, with Siemens control systems (ASI bus, Profibus, Profinet), with a range of safety controls from Pilz (Safety BUS P) and controls from other suppliers based on B&R, Omron and Unitronic.
„Highest precision for greater
success and the best results”
Hydraulic Presses for Professionals
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global support
World-Wide service
Internationally experienced assembly personnel specialise in hydraulic presses and can quickly rectify problems with components and systems on site. Using modern diagnostic systems we can cope with the trickiest operating situations and we are quickly on site with solutions when it’s really urgent.
“With all installations Neuson Hydrotec’s customers have full service and support.”
Industrial gas bottlesmanufacture economically
and accurantly fitting
Hot forming and drawing press PHR for hollow bodies and pressure containers
„Enhance your competitive strength with press solutions from Neuson“
Hydraulic Presses for Professionals
Neuson Hydrotec GmbH
Headquater Linz / Upper AustriaA-4030 Linz / AUSTRIAGaisbergerstraße 52
phone +43(0)732/90400-0fax +43(0)732/90400-200
Plant Kleinlobming / StyriaA-8734 KleinlobmingDorfstraße 5
phone +43(0)3516/2228fax +43(0)3516/2228-75
e-mail: [email protected]
“HOT FACTS AND ARGUMENTS“
Decades of experience in building machine presses
250 staff, including 20 apprentices
Over 320 machine press projects already completed
Access to our own CNC machines with an investment of around €19 million.
Our own manufacture of hydraulic units and components
World-wide reference list from a wide range of industries
Standard controllers with Siemens Step 7, etc.
Remote maintenance option with TeleService and modem.
Short delivery times thanks to the Neuson building block system
World-wide service and commissioning
Quality management system to EN ISO 9001 on site.
Member of the Upper Austrian Mechatronics Cluster