TITLE: DCS F.A.T PROCEDURE DOC. NO.: WSNABATI-F01-003 REV. 0

Form no. ENG-STD-F001 Eff. Date: 2/5/2010 Rev.0

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End User: PT WILMAR NABATI INDONESIA

Customer: PT WILMAR NABATI INDONESIA

P.O No.:

Project Name: WILMAR SURABAYA APIBIO PROJECT

DCS S.A.T PROCEDURE

WSNABATI-F01-003

(APIBIO)

CUSTOMER APPROVAL APPROVED BY: DATE:

F O R I N F O R M A T I O N O N L Y A P P R O V E D W I T H C O M M E N T S

P R O C E E D W I T H P U R C H A S I N G / F A B R I C A T I O N

A P P R O V E D W I T H N O C O M M E N T S

P R O C E E D W I T H P U R C H A S I N G / F A B R I C A T I O N D O N O T P R O C E E D W I T H

P U R C H A S I N G / F A B I R I C A T I O N

0 13 Oct 2012 New Issue for approval Jack Chong Jack Chong YongWP

REV DATE DESCRIPTION PREPARED CHECKED APPROVED

TITLE: DCS F.A.T PROCEDURE DOC. NO.: WSNABATI-F01-003 REV. 0

Form no. ENG-STD-F001 Eff. Date: 2/5/2010 Rev.0

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Revision History

Rev No. Description

0 New issue for approval

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TITLE: DCS F.A.T PROCEDURE DOC. NO.: WSNABATI-F01-003 REV. 0

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TABLE OF CONTENTS

DESCRIPTION

Cover Sheet

Table Of Contents

Introduction

General

Test Equipment

S.A.T Schedule

1. INSPECTION FOR CS3000

1.1 Visual Inspection

1.2 System Cable Laying

1.3 Grounding

1.4 System Power

2. SYSTEM FUNCTIONALITY CHECK

2.1 Node Interface Unit

APPENDIX A – Certificate of S.A.T

APPENDIX B – Punch List

TITLE: DCS F.A.T PROCEDURE DOC. NO.: WSNABATI-F01-003 REV. 0

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INTRODUCTION

The Site Acceptance Test (S.A.T.) for the Wilmar Surabaya APIBIO Project for

PT. Wilmar Nabati Indonesia shall be conducted in accordance with the test procedures

detailed here in this document as approved by OWNER.

The scope of this SAT at Gresik, Indonesia shall include hardware power-up check and

functional tests of the CS-3000 System in accordance to this SAT documents.

The purpose of this test is to ensure the system and software function properly during the power-

up.

GENERAL

(1) The Site Acceptance Test will be conducted based on the following 2 main inspection items:-

a. Hardware Inspection For CS3000

b. System Function Check For CS3000

The Site Acceptance Test shall focus mainly on those items specific to this project.

(2) Attached Hardware checklist shall be used during SAT in order to keep a record of all items,

which have been tested, and their test results.

(3) Any non-conforming items discovered during the SAT will be recorded in the Punch List.

Corrective action to be taken and schedule for action must be mutually agreed by Yokogawa and

customer. Punched item of which has been completed, will be re-inspected by customer and date

of inspection and comment to be indicated in the punch list.

(4) KOM will be conducted on the first day and daily progress meeting will be held before

end of the day to check on progress, problems and etc.

(5) The documentation for SAT will consist of site inspection report.

.

TEST EQUIPMENT

The following Test Equipment will be used during the SAT. All models are standard

instruments manufactured by Yokogawa.

a. Portable Calibrator :

b. Digital Multimeter :

TITLE: DCS F.A.T PROCEDURE DOC. NO.: WSNABATI-F01-003 REV. 0

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SITE ACCEPTANCE TEST SCHEDULE

The Commissioning Engineer is responsible for the overall of the SAT and will be the prime

interface for the client Inspectors, from the beginning to the completion of the SAT.

a. Date of SAT :

b. Place of SAT : Wilmar Gresik plant

c. Witness : PT. Wilmar Nabati Indonesia

d. Test Conductor :

Items listed in the SAT Records will be duly re-tested whenever possible at the beginning of the

next working day or at the end of the SAT.

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1. INSPECTION FOR CS3000

1.1 VISUAL INSPECTION

OUTLINE : The environment condition must fulfill the system requirement

before the power up. All the system installation must be

completed and in proper order.

OBJECTIVE : The purpose of this test is to verify that all external conditions

such as temperature, humidity should pass Yokogawa

requirement. All equipment are fully installed and cables/wires

are connected and in good condition.

PROCEDURE : 1. Check for any physical damage to DCS equipments

2. Room temperature shall not exceed 50 DegC

3. Avoid exposure to direct sun light (FCS & HIS)

4. No condensation (if there is, DO NOT POWER ON)

5. No excessive vibration (< 0.5mm in amplitude)

CRITERIA : Result of each evaluation should show good.

COMMENTS :

TEST RESULT : PASS / FAIL

CUSTOMER : ___________________________

YOKOGAWA : ___________________________

DATE : ___________________________

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1.2 SYSTEM CABLE LAYING

OUTLINE : All system cables (OR CAT5e cable) should be fully connected

to ensure the continuity of data transfer in the system.

OBJECTIVE : The purpose of this check is to verify that the following are in

accordance with the termination drawing.

1. Cable condition

2. Cable identification/labeling

3. Cable grounding

PROCEDURE : 1. Visually inspect each component for any cut/damage

2. Verify that all system cables connected firmly & tightly

3. Verify that all system cables screen are terminated

4. Verify that power cables are separated 150mm from system

cable (e.g. ER bus )

5. Verify that all system cables are laid in ambient temperature

ranges

6. Verify all Vnet (Ethernet) are connected correctly

CRITERIA : The cables connection should be properly connected and in

accordance with termination drawing/system configuration

COMMENTS :

TEST RESULT : PASS / FAIL

CUSTOMER : ___________________________

YOKOGAWA : ___________________________

DATE : ___________________________

TITLE: DCS F.A.T PROCEDURE DOC. NO.: WSNABATI-F01-003 REV. 0

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1.3 GROUNDING

OUTLINE : Proper grounding is required to protect people from electrical

shock hazards and prevent external noise effects.

OBJECTIVE : The purpose of this check is to verify that the installed grounding

meets system requirement.

PROCEDURE : 1. Verify that Protective earth, system earth and instrument earth

are connected correctly

2. Measure the resistance between earth bar and plant earth

CRITERIA : Resistance between relevant earth bar and plant earth should be

less than 10 ohms.

COMMENTS :

TEST RESULT : PASS / FAIL

CUSTOMER : ___________________________

YOKOGAWA : ___________________________

DATE : ___________________________

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1.4 SYSTEM POWER

OUTLINE : All the power supplies and distribution should be within the

safety ranges for the operation of the system.

OBJECTIVE : The purpose of this check is to verify that the following are in

accordance with the system requirement.

1. AC power supply

2. DC power supply

PROCEDURE : The following MUST be verified prior to power on of the DCS

1. Verify that power supply connections are in accordance with

the drawing

2. Verify incoming AC is 220VAC within +/- 10% tolerance

3. Verify that 24VDC power supply’s output is within +/- 10%

tolerance.

CRITERIA : Result of each evaluation should show good.

COMMENTS :

TEST RESULT : PASS / FAIL

CUSTOMER : ___________________________

YOKOGAWA : ___________________________

DATE : ___________________________

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2. SYSTEM FUNCTIONALITY CHECK

2.1 NODE INTERFACE UNIT

OUTLINE : Node unit provide installation for IOM unit on max 8 number

slot available. And it divides into LOCAL node (system expand

through ESB cable) and REMOTE node (system expand through

ER bus cable or CAT5e cable)

OBJECTIVE : The purpose of this check is to ensure that condition particular

node unit works properly.

PROCEDURE : Inspect the following items:

1. Make sure the ER bus master module (EB402) is connected

and online in system.

2. Check CAT5e cables of each remote node and EB402 are

terminated at both ends from node to switch.

3. Check at System Overview page on HIS to verify the node

healthy status and ER bus link healthy status.

CRITERIA : The node should function in good condition.

COMMENTS :

TEST RESULT : PASS / FAIL

CUSTOMER : ___________________________

YOKOGAWA : ___________________________

DATE : ___________________________

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2.2 FIELD CONTROL STATION

OUTLINE : FCS provides regulatory/discrete and sequential control in

addition to computer functions.

OBJECTIVE : The purpose of this check is to ensure that condition for

FCS is within the tolerable range and the FCS work

properly.

REFERENCE : (Attached DCS Inspection Record For CS-3000.)

PROCEDURE : Inspect the check items listed in the DCS Inspection Record

for CS-3000 (FCS)

CRITERIA : The FCS should function in good condition.

COMMENT :

TEST RESULT : PASS / FAIL

CUSTOMER : ___________________________

YOKOGAWA : ___________________________

DATE : ___________________________

TITLE: DCS F.A.T PROCEDURE DOC. NO.: WSNABATI-F01-003 REV. 0

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APPENDIX A

CERTIFICATE OF

SITE ACCEPTANCE TEST

(S.A.T)

TITLE: DCS F.A.T PROCEDURE DOC. NO.: WSNABATI-F01-003 REV. 0

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CERTIFICATE OF

SITE ACCEPTANCE TEST (S.A.T)

PROJECT : Wilmar Surabaya APIBIO Pjt

~APIBIO

CUSTOMER : PT. WILMAR NABATI INDONESIA

END USER : PT. WILMAR NABATI INDONESIA

PO NO :

COMMENTS : Refer Punch List Items If Any

OVERALL TEST RESULT : PASS / FAIL

CUSTOMER :

YOKOGAWA :

DATE :