YUDO In mold labeling one stop solution Y PAC / FLEX

Y-PAC SYSTEMFLEX SYSTEM

ProductivityReduced cycle time by simplified process without separate pre-process and post-process

DurabilityImprovement of container rigidity and shelf life extension (dairy products)

Sanitation levelNo need for separate glue process(suitable for food container)

MarketabilityImprovement of product design quality by presenting a clearer image, high marketability

IML Packaging is a key factor of productivity improvements.

YUDO has been supplying automation systems for In-Mold Labeling for many years.

It contributes to customer’s profit by the optimized cycle time & the improved labeling.

In Mold Labeling One stop solution Y-PAC SYSTEMFLEX SYSTEM

Maximum flexibility & Absolute productivity - In Mold Labeling system

FLEX Modular system Remodeling of major module equipment according to demand of manufactured goods → Small Quantity Batch Production (Production Process Flexibility)Realization of High cycleImprovement 39% cycle time (Y-pack IML : 1.52sec / FLEX IML : 0.92sec)StackingIML Molding product(Injection) of double frame structure, that is possible to high speed loading

Label placement calibrationMagazine Unit X,Y, Θ Accurate AdjustmentYUMAN methodAccurate Label film absorption method only for YUDOImprovement of YieldFluidic Type, Brush Type

Excellent ExpandabilityEasy to attend additional option as module structure Open and shut magazine Unit design Easy to access to equipment for maintenanceDuring OperationSupplement of Label film/ Residual Quantity Sensor / An air nozzle for separation of a piece of paper / Stop function of weight pendulum

■Features

Enhanced value

Variable flexibility

Improve Productivity Upgrade QualityEasy Management / Supervise

Take-Out Product Flim Insert

- Cup & Container IML -

- Lid IML -

Main platform module Label supplier module Side entry robot module

6 Combination of FLEX module

Easy process shift

Receive unit module Staking unit module Conveying system module

1 2 3

4 5 6

Per Product, IML Process Variable CompositionFLEX is possible to reconstruct major module equipment according to mold type. Also it is possible to equip additional module for assembly and inspection except the basic equipment composition. Customer can reduce capital expenditure cost and save setting time to remodel per part unit.

FLEX modular system

/ Lid

/ Cup

/ Container

/ Blow- molded bottle

■Module configuration

■Applications

■Specifications

1

2

3

4

5

6

1

Label Supply ModuleStable Label Supply, Possible to supply label while driving the machine 2

Side Entry Robot Realize High Cycle, Minimize shaking with optimized structure 3

Receive Module Transfer from Stacking Unit from Side entry Robot, Change Loading direction 4

Modular Frame Safe arrival and adjustment of each module, Connection and Fix with IMM, Possible to adjust the standby position according to mold thickness 5

Conveyor ModulePossible to change take out direction 6

Stacking Module Available to stable loadingcarrying and X,Y Packing

Side entry robotChange vertical standby positionEquip regardless of fixed side and movable sideMax speed 5m/s, Max Acceleration 500m/s2LM guide: Improve Ne-moment performance

Magazine unitEasy to maintenance

Stacking modulePossible to load high speedyPossible to load more with X,Y Packing function Adoption the exclusive belt for food of antibacterial function

YUMAN methodLabel molding and adsorption fixed method only for YUDO(Fluidic Type/Brush Type)

Cycle time reductionInsert & Take-out time within 0.92 sec(i.e. 8Cavities Cup IML)Functional Modularization with LM base

6

2 X 2 2 X 3 4 X 2

1750

1800

330

340

2470

2280

410

370

3060

2260

150

±0.1

4.5 5

(6) 0.6

850 1100

AC220V , 50/60Hz

2100

18

2300

B

C

D

E

A

Cavity

Cavity composition (Row x Column)

Entry stroke (mm)

Crosswise stroke (mm)

Positioning, repeatability (mm)

Dry cycle time (sec)

Pneumatic supply (bar) Mpa

Air Consumption (Nl/min)

Electrical supply

Installed nominal power (kW)

Dimension (mm)

64

F

0.92

High technical Y-PAC provides more economical IML system for increasing productivity* Y-PAC : Brand name of YUDO packaging solution

■Features

Economical & VarietyFor the fastest cycle timeYUDO has worldwide qualified Hot runner system & Automation system in plastic industry. High technical Y-PAC provides more economical IML system for increasing productivity.We are available to give substantial advice for making Label, Packaging design, IMM, Mold, Material and Auxiliary equipment.

■Applications

Cycle time reduction

Insert & Take-out time within 1.52 sec(i.e. 8Cavities Cup IML)

/ Lid / Blow- molded bottle

/ Cup / Contsiner

ProductivityReduced cycle time by simplified process without separate pre-process and post-process

DurabilityImprovement of container rigidity and shelf life extension : Dairy products

Sanitation levelNo need for separate glue process : Suitable for food container

MarketabilityImprovement of product design quality by presenting a clearer image, high marketability

1.52

■Specifications

1750 2260

150

±0.1

5.5

(6) 0.6

850

6.5

1100

9.6

AC380V, 50/60Hz

Option

Cavity

Cavity composition (Row x Column)

Entry stroke (mm)

Crosswise stroke (mm)

Positioning, repeatability (mm)

Dry cycle time (sec)

Pneumatic supply (bar) Mpa

Air Consumption (Nl/min)

Electrical supply

Installed nominal power (kW)

Static charger for label attach

Sid Entry In Mold Labeling

www.yudo.com

YUDO-SUNS CO., LTD.

415, Cheongneung-daero, Namdong-Gu, Incheon, 405-817, KOREA

Ver 1.0 IN MOLD LABELING ONE STOP SOLUTION (JULY 2016)