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Sea Water Cooling System For Jubail 2
December 2007
ROYAL COMMISSION FOR JUBAIL & YANBU
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Content
RC Mission and Achievements
Project Management Tools
Sea Water Cooling in Jubail 1
Jubail 2 Sea Water Cooling
- Feasibility & Concept
- System Overview
- Project Status.
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Strategic Master Planning of the development and thefuture growth
Provide land and utilities for industrial development.
Promote industrial, residential and commercial
investment.
Develop , operate and maintain public facilities and
services.
Comprehensive Management of the two cities.
Royal Commission Mission
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Produces 7% of the worlds petrochemicals.
Contributes 11.5% of the Kingdoms non-oil GDP.
Creates 70% of the Kingdoms non-oil exports.
Annual growth is sustained at 6%.
Jubail has attracted over 50% of the Kingdoms totalforeign investment.
Achievements ( In Jubail )
Jubail is the Best City in attracting foreign investment,
award by Financial Times , 2005
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1 : 4 1 : 15Industrial Capital Invest.
240
16
RC Capital Invest.
n us r a ec or ap a Investment( SR Billion)
JUBAIL 2JUBAIL 1
193
47
Industrial Capital Invest.
RC Capital Invest.
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STAGE 1 STAGE 2 STAGE 3 STAGE 4 STAGE 5 STAGE 6
2 W 2 W 24 W 16 W 4 W 104 W
CONCEPT PLAN COMTT DESIGN CONTRACTING APPROVALS EXCUTION
PROJECT SPONSOR PROJECT SPONSOR PROJECT SPONSOR PROCURMT- DEPT PROCURMT DEPT CONST/ENG
DDG
GATEKEEPER
BREIF SCOPE
ROUGH COST
WHY DO WE NEED
THE PROJECT
BREIF SCOPE
COST +- 25 %
BUDGET VERIFICATION
PROCESS CICLE
(STGs (3-6))
PROJECT NEED
SCHEMATIC DEWG
PROJECT TITLE
DISCUSS A/E
30% DESIGN
VE+ DEPTS REV
2 W
4 W
2 W
90% DESIGN 12 W
DEPTS REVIEW +
2 W
100 % DESIGN 2 W
TRANSLATION
RFP
ISSUE FOR BIDS+
RC EST
EVALUATION+RECOMMO
NDATION
2 W
8 W
3 W
DG APPROVAL
2 D
NEGT BIDDER 3 W
PLANNING PHASE PROCESS PHASE IMPL - PHASE
CHAIRMAN
MOF
BOARD
2 W
COM
2 W
PARALELL
2 W
4 W
1 - 3 W 1 - 3 W 16 - 48 W 12 - 24 W 2 - 12 W 52 - 208 W
TO BE PREPARED BY
REQUESTER THRU
AFORMAT
AFORM -
TO BE PREPARED BY
REQUESTER THRU
POWER POINT
PRESENTATION
FORM -B
REVISED
CFRREVISED
CFRREVISED
CFR
CONST/ENG
CUSTUDY
DE
SCRIPTION
IMPL- TOOL
O&M
GATEKEEPER
MOF
GATEKEEPER
PROC
GATEKEEPER
P & B
GATEKEEPER
PLAN
COMMT
GATEKEEPER
1 2 3 4 5 6
AVG-DURATION
RANGE
STAGES
STG-NAME
TURN-OVER &
ACCEPTANCE
AW
ARD & NTP
SCHEDULE
MILESTONS
TURN OVER
PHASES
1HOLD
GO
CANCELGATEKEEPER
Project Life(Gate Process)
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CFR Report
STAGE 1 STAGE 2 STAGE 3Complete Complete Tech
Tech 30% 90% Specs
Category/Contract No./ Description Specs Package Package 100%
Initiated Review Review to Proc't
(1) (30) (90) (3)
standard days 56 98 14
COMMUNITY
JUBAIL 1
TECHNICAL
1-06-092-T26 1-Oct-06 P 26-Nov-06 P 10-Dec-06 P 7-Jan-07 P N/A P 10-Jun-07 P 6-Aug-07 P
Engineering Design for Roads 1-Oct-06 A 26-Nov-06 A 10-Dec-06 A 7-Jan-07 A N/A F 10-Jun-07 F 6-Aug-07 F
1-99-101-T15 12-Aug-06 P 7-Oct-06 P 21-Oct-06 P 18-Nov-06 P 13-Jan-07 P 21-Apr-07 P 26-May-07 P
Study and Design of City Center 12-Aug-06 A 7-Oct-06 A 21-Oct-06 A 18-Nov-06 A 13-Jan-07 A 21-Apr-07 F 26-May-07 F
SITE DEVELOPMENT
1-91-709-C12 8-Apr-07 P 3-Jun-07 P 17-Jun-07 P 15-Jul-07 P 28-Oct-07 P 27-Jan-08 P 6-Apr-08 P
Construction of International Residential Area (Phase I) 8-Apr-07 A 3-Jun-07 A 17-Jun-07 A 15-Jul-07 F 28-Oct-07 F 27-Jan-08 F 6-Apr-08 F
1-91-709-C13 9-May-07 P 4-Jul-07 P 18-Jul-07 P 15-Aug-07 P 28-Nov-07 P 27-Feb-08 P 7-May-08 P
Site Development Works in Community Area (Farouk North Area) 9-May-07 A 4-Jul-07 A 18-Jul-07 A 15-Aug-07 F 28-Nov-07 F 27-Feb-08 F 7-May-08 F
1-91-740-C03 9-Aug-07 P 4-Oct-07 P 18-Oct-07 P 15-Nov-07 P 21-Feb-08 P 11-May-08 P 20-Jul-08 P
Rehab and Improvement of Shorelines in all existing Community ar 9-Aug-07 A 4-Oct-07 A 18-Oct-07 A 15-Nov-07 F 21-Feb-08 F 11-May-08 F 20-Jul-08 F
IRRIGATION1-59-575-C27 4-Mar-07 P 29-Apr-07 P 13-May-07 P 10-Jun-07 P 15-Sep-07 P 22-Dec-07 P 17-Feb-08 P
Reinforcement of Community Irrigation System 4-Mar-07 A 29-Apr-07 A 13-May-07 A 10-Jun-07 F 15-Sep-07 F 22-Dec-07 F 17-Feb-08 F
(ABC)
Planning
Committee
Approval
(Start of Eng)
Planning
Committee
Presentation
(PC)
Contract
Initiating
Meeting
(0)
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Sea Water Cooling Need
Heat rejection from industries.
Cooling media is required to absorb heat
The System provide Sea Water to be the coolingmedia to absorb heat from industries and dissipate
into the Sea.
The System provides as a proper environmentalcontrol for industries discharge
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Feasibility of SWC of Jubail 1
Looking atJ 1, Canal System was Selected
because:
Favorable site locationnear Gulf
Level topography permitting canals
Ideal arrangement of Industrial Port
Causeway to separate intake from outfall.
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SWC System in Jubail 1 ( 1 m m3/hr )
Sea Water Intake Channel
Canal System
Outfall Structure
Industries Off-Take Structures and Laterals Pipes
Inverted Siphons between canals segments
3 Canals segments with 3 Compartments ( Supply ,
Supply / Return , Return )
Pump Station
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Intake Channel & Pump Station
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Canal System
Canal 1
Canal 3
Canal 2
Pump
Station
Outfall
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SUPPLY
STRUCTURE
RETURN
STRUCTUREFLOW MEASUREMENT
CHAMBER
LATERAL PIPELINESEAWATER TO
USER INDUSTRY
ACCESS
BRIDGE
S S/R R
Off-Take Structure
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Outfall
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Click to edit Master title style
-----194TH Planning Stage
PRODUCTION
CAPACITY
(KTPY)
NO. OF
INDUSTRIES
Lots
COMPLETION
DATE
PRIVATE
INVESTMENT
(SR BILLION)
GOVERNMENT
INVESTMENT
(SR BILLION)
AREA
(KM2)STAGES
49,0001424016.081TOTAL
24,00072009825.0191ST
13,00032011806.3202ND
12,00042013784.7233RD
JUBAIL 2
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Feasibility of Jubail 2
ForJ 2many option were studies
Cooling Ponds required large space.
Canal for once through found not feasible due
to location and crossing KRT and topography
( + 7 m E-W , + 3 N-S )
Dry cooling , High cost and not in large scale.
Make Up water for Cooling Towers found most
feasible.
Advanced technology of using Gases such asAmmonia. Limited to small scale
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Make Up Concept For J 2
Q m = ( 6 10 % ) Q recIndustries fence
Hot Process
Fluid
Sea Water
Blow Down
Q b
HeatExchanger
Q m = Q b + Loss
Cold Process
Fluid
Fill
Sea Water
Make Up
Q m
P
Air Qrec
Industries fence
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Cooling Towers
Fan Assisted Natural Draft
Mechanical Draft
20 % Convective Heat
Transfer
80 % Evaporative Cooling
, Mass Transfer ( 1.5 %
Loss of water )
Heat rejection device
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Scope ofSWC System for J 2
200,000 m3/hr Pump station (4 + 2 Pumps)
50,000 m3/hr each , 23 m head , 4 MW
5 Pipes configuration ( 2 S , 1 S/R , 2 R )
Distribution Manifolds
Headwork and demolish end of canal 2
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Headwork : Cofferdam
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Headwork : Rebuild
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METERING
CHAMB
ER
STAFF/CONTROL
BUILDING
GUARD
HOUSE
SWITCHGEAR
BUILDING
HYPOCHLORITE
GENERATION BUILDING
TRANSFORMER
T-601
115/13.8kV
37.5/50MVA
TRANSFORMER
T-602
115/13.8kV
37.5/50MVA
FUTURE
FUTURE
FUTURE
FUTURE
SAMPLING
BLDG.
PW/FW TANK FUTURE
FUTURE
SEC
BUILDING
METERING
CHAMBER
J 2 Pump House Layout
R
R
S/R
S
S
S/R
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CUR
TAINWALL
FLOW STRAIGHTENING
INCLINED BAR SCREEN
L.W.L. (MIN.)
EL +5.75m RCD
MOTORIZED
BUTTERFLY VALVEHYDRAULIC OPERATED
BUTTERFLY VALVE
TRAVELINGBRIDGE CRANE
SWCPUMP
MOTOR
H.W.L.EL +8.60m RCD
15 TON CRANE HOIST
TRAVELING
BRIDGE CRANE
TRAVELINGBRIDGE CRANE
50 TON CRANE HOIST
15 TON CRANE HOIST
TRASH RACK
J 2 Pump House Section
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J 2 Pump House Construction
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M
M
M
M
M M
M
M
M
Stage 1Stage 2
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
MM
M
M
M
M
M
Stage 3
P S
End of Canal 2End of Canal 2
P S
Piping Configuration
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KRT Area
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Under Aramco Pipes
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At Stage 1 , Air-Vent valve 500mm
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Manifold 3 D
EN
Below
Ground
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
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Manifold
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Trenching Detail
FINAL SURFACE ELEVATION
CLASS 1
BEDDING MATERIAL
CLASS 1
BACKFILL MATERIAL
WARNING
TAPE (TYP)CLASS 2
BACKFILL MATERIAL
TYPICAL TRENCH FOR 5 - DN 4000 SWC PIPES
UNPAVED AREAS
4000 3000 4000 3000 4000 3000 4000 3000 4000
290070007000700070002900
900
900
2350
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Industry Connection
INDUSTRY
LIMIT
RC LIMIT
SWC RETURN PIPELINE
SWC SUPPLY PIPELINEFT
TYPICAL INDUSTRY
SEA WATER RETURN TANK
FROM INDUSTRYSEA WATER RETURN
INDUSTRY CONNECTION DETAIL
INDUSTRY
M
MM
M M
M
M
M
SWC SUPPLY/RETURN PIPELINE
ANALYZERS
M
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SWC - EPC Schedule
Start Finish Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q 3 Q4 Q 1 Q2 Q3 Q4 Q1 Q 2 Q3 Q 4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q 1 Q2 Q3 Q4
Stage 1 - 31 March 2009 Engineering
136-C01 In frastructure in Zone A for Stage 1 of Juba il 2 10-Nov-03 30- Jan-08Procurement
262-C02 KRT Crossing: Underground Infrastructure Part 1 24-May-03 12-Dec-07Construction
065-C45 Inf rastruc ture of Stage 1, P1, J2 (SWC) 04-Aug-05 A 11-Apr-09 Initial Acceptance
072-C31R SWC Pumping Station in Jubail 1 28-Mar-04 A 25-Jul-09
Stage 2 - 31 December 2010
065-C46 Inf rastruc ture of J 2 - S tg2 Ph2 (SWC) 09-Feb-06 A 21-Feb-11
Stage 3 - 31 December 2012
065-C48 Inf rastruc ture of Jubai l 2 - Stage 3 SWC 24-Jan-07 A 10-J an-12
Stage 4
065-C51 In fra st ructure of Jubai l 2 - S ta ge 4 (SWC) 29-Nov-07 A 20-Jul -13
Data Date 30Nov07 Stage 1 Stage 2 Stage 3
Complete
Demobilization
Target Target
2004 2005
Target
Jubail 2
2012 20132008 2009 2010 201120072006
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Thank you