Course Tcd 08 Electric

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Solar Electric Fundamentals

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Photovoltaics (PV)or Solar Electric

• Direct conversion of sunlight into dc electricity.

• Solid-state electronics, no-moving parts.

• High reliability, warranties of 20 years or more.

• PV modules are series- and parallel-

interconnected to meet the voltage and currentrequirements.

• Energy storage (battery) is needed for nighttime

operation.

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Basic Electricity Terms• Ampere (Amp, A) – Basic unit of electric current, like

the flow of water in a pipe.• Volt (V) – Basic unit of electric voltage (potential),

like the pressure of water in a pipe.

• Watt (W) – Basic unit of electric power.

1 Volt X 1 Amp = 1 Watt

• Watt-Hour – Basic unit of electric energy.1 Watt for 1 hour = 1 Watt-hour (Wh)

100 Watts for 10 hours = 1 kiloWatt-hour (kWh)

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Outline

• Solar Industry Status

• Solar Electric – Systems View

• Solar PV Technology

• Stand-alone Off-grid Applications

• Grid-connected Applications

• Intro to Hybrid Systems• Solar System Analysis Tools

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Outline

• Solar Industry Status

• Solar Electric – Systems View• Solar PV Technology

• Stand-alone Off-grid Applications• Grid-connected Applications

• Intro to Hybrid Systems• Solar System Analysis Tools

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A typical solar cell (10cm x 10cm)

generates about 1W at about 0.5V.

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Individual cells are connected in

series (increases the voltage) and inparallel (increases the current)into a module.

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World PV Cell/Module Production (MW)World PV Cell/Module Production (MW)

1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 20010

200

400

600

800

Rest of world

Europe

Japan

U.S.

2002

1000

1200

744.1

2003

40.2 46.5 55.4 60.1 69.4 77.6 88.6125.8

154.9 201.3

287.7

390.5

561.8

2004

57.9

1194.7

Average annual growthAverage annual growthrate of 43% over last 5rate of 43% over last 5

years; 57% in 2004years; 57% in 2004

Source: Paul Maycock, PV News , February 2005026587210

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Grid Interactive

Remote

CommunicationsConsumerGoods

Transportation

Water Pumping

Cells/Modules

To OEM

Health

Other

Industrial

Residential

Commercial

Transportation

UtilityGovernment

Other

PV Markets

• Most Cost Effective:

 – Small Loads

• Emergency Call

Boxes• Irrigation

Controls

• Sign lighting

 – Avoided LineExtensions ($20k to$100k/mile)

• Water Pumping

• Residential – Remote Diesel

Generators ($0.19to $1.68/kWh)

2001 EIA data

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Outline• Solar Industry Status

• Solar Electric – Systems View• Solar PV Technology

• Stand-alone Off-grid Applications• Grid-connected Applications

• Intro to Hybrid Systems• Solar System Analysis Tools

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Simple Direct Drive PV System

What determines the system design?

The amount of sun?

The size of the solar array?

The characteristics of the pump?

The cow?Evaporation from the tank?

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Simple Direct Drive PV System

Where do you start in a system design?

With the LoadEvaporation from the tankAnd the cow.

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Simple Direct Drive PV System

Simplified Design Process

The Load determinesthe size of the pump

(power & flow)

The sun & weather determine theenergy available

The solar array is sized to

deliver the needed energyin the time available.

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Simple Direct Drive PV System

What is the PV array size?

1000 W/m2 for 6 hours

10% array efficiency= 100W/m2

1200 gal/day

200 gal/hr, from50ft, for 100W

1200 gal/day6 hours/day

= 200 gal/hour 

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Design Basics• dc motors make simplest systems; PV

modules heart of the system.• Non-grid remote systems like lights,communications, etc. require energy storage

(batteries); batteries are the heart of thesystem.

• Complex loads like remote homes may

require other generators and inverter; inverter is the heart of the system.

• All designs start with the electrical (load)

requirements.

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Design Basics• Total daily (use cycle) energy must be known

or best estimate in kWh/cycle.• Largest power level must be known todetermine wire size, safety gear, inverter 

specifications, etc.• Required system availability must be

established.

• Site specific resources must bedetermined.......resource maps and the likeare not usable for design.

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Design Procedure

• Determine loads—both kWh and ac or 

dc kW• Determine energy storage requirements

• Set System availability

• Size PV and other generation to meetload directly or charge the energy

storage subsystem

• Chose voltage, wiring, inverter, controls

to match ampacity (Max current plus)

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Outline• Solar Industry Status

• Solar Electric – Systems View• Solar PV Technology

• Stand-alone Off-grid Applications• Grid-connected Applications

• Intro to Hybrid Systems• Solar System Analysis Tools

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The Photovoltaic Effect

P

Si

B

Phosphorous: 5 valenceelectrons

Silicon: 4 valence

electrons

Boron: 3 valenceelectrons

P-N Junction

No material is consumed and the process could continue indefinitNo material is consumed and the process could continue indefinitelyely

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““CzochralskiCzochralski”” TechnologyTechnology

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Cast Polycrystalline TechnologyCast Polycrystalline Technology

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““SheetSheet”” TechnologiesTechnologies

“Thin film” SiliconEdge-defined

Film-fedGrowth(EFG)

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PV Cells

and in parallel to increase 

current 

PV Cells are wired in 

series to increase voltage...

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PV is Modular

Cells are assembled into modules, and modules into arrays.

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Thi Fil T h l iThi Fil T h l i

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Thin Film TechnologiesThin Film Technologies

On Flexible SubstratesOn Flexible Substrates

B ildi I t t d PV (BIPV)

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Building-Integrated PV (BIPV)

C t ti PV S tC t ti PV S t

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Concentrating PV SystemsConcentrating PV Systems

LineFocus30-50XPointFocus

100-1000X

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36 cells in Series

About 18 Volts

S

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Series connection increases voltage

Parallel connection increases current

M d l t d i i d

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Modules are connected in series and

parallel to achieve the voltage and currentneeded for the system

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Collector Technology Considerations

• Flat plate, single crystal and

polycrystalline Si most common andhigh acceptance

• Higher efficiencies usually mean lesscost for wiring and structure

• Tracking can provide more power andenergy in less space but fixed costsmust be compared

• Long term performance essential.

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Outline• Solar Industry Status

• Solar Electric – Systems View• Solar PV Technology

• Stand-alone Off-grid Applications• Grid-connected Applications

• Intro to Hybrid Systems

• Solar System Analysis Tools

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Simple Direct Drive PV System

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Water 

PumpingDesigns

Rural Electrification: Classics

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Rural Electrification: Classics

Historically, the primary means of providing power have been through grid

extension and diesel generators. – Grid Extension: Very high initial cost, poor cost

recovery, time intensive (generation, transmission,distribution) and usually must be subsidized. Mostoften used.

 – Diesel Generators: Inexpensive installation but

expensive to operate, environmentaldamage/pollution, and subject to volatile fuel costsand availability.

Solar Water Pumping

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Ute Mt. Ute Tribe , CO

Inadequate Wind & HighMaintenance Costs

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Simple DC PV System with

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Simple DC PV System with

Battery Storage

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Energy Storage• Deep cycle storage batteries are common

• Batteries require a temperature moderatedenclosure and maintenance

• Storage size tied to electrical usage

• Technical issues are temperature,temperature, and temperature-I’ll explain

• Most systems with batteries use a chargecontrol device

Just like solar cells, batteries are connected in seriesand parallel to achieve the storage requirements

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and parallel to achieve the storage requirements

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12 volt PV-Battery System

Typical PVTypical PV -- Battery SystemsBattery Systems

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DC PV System Example:

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PJKK Federal Building, HI

• 2 solar panels per lamp with peakoutput of 96 watts

• 39 Watt fluorescentlamps, 2500 lumens

• 90 amp-hour batterypowers 12 hours per night

• ~$2500 per light

Department ofInterior

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Interior

National Park Service

Military Field

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Military Field

Applications

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USDA Forest Service

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Wedding Day!!!

In Xinjiang, China, the groombought 2-40 watt PV panels for the bride as a wedding present.

AC PV System with InverterAC PV System with Inverter

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Inverter5kW

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5kW

Converts Direct Current (DC) to Alternating Current (AC)

50 kW Inverter

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AC System Controls• Inverters convert dc to ac

• Inverters require an enclosure and maybe placed with switchgear andcontrollers

• Inverters are matched to system voltageand maximum aggregate load

• System controls represent the leastreliable components in a PV system

System Efficiency

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Efficiency = power out / power in

Array 10%

Efficiency

Battery 80%Round-tripEfficiency

Inverter 90%Efficiency

100 Watts from sun > 10 Watts >8 Watts > 7.2 AC Watts to load

Overall system efficiency is product of component efficiencies.Example 0.10*0.80*0.90=0.072

...exacerbated by “mismatch” losses, typical system efficiency = 0.06

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Outline• Solar Industry Status

• Solar Electric – Systems View• Solar PV Technology

• Stand-alone Off-grid Applications

• Grid-connected Applications• Intro to Hybrid Systems

• Solar System Analysis Tools

UtilityUtility--Connected (LineConnected (Line--Tie)Tie)

PV SystemPV System

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PV SystemPV System

Grid-connected Metering RequirementsDepend on the Local Electric Utility

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Depend on the Local Electric Utility

Jicarilla, Apache, AZ2.4 kW Grid Connected

Dulce High School

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Dulce High School

Building-Integrated PV (BIPV)

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Utility-Connected PV Example:Presidio Thoreau Center

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Presidio Thoreau Center

• Building-IntegratedPhotovoltaics

• 1.25 kW PV Array

• Spacing between

cells admits daylightinto entry atriumbelow

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Outline• Solar Industry Status

• Solar Electric – Systems View• Solar PV Technology

• Stand-alone Off-grid Applications

• Grid-connected Applications

• Intro to Hybrid Systems• Solar System Analysis Tools

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Hybrid Power System Examples:“Communications”

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Carol Spring Mtn., AZ Mt. Home AFB, ID

Test Ban Treaty Monitoring,Antarctica McMurdo Station, Antarctica

Village Power HybridsSimulation Models for Options Analysis

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   A   C

    B  u  s

   D   C

    B  u  s

Rectifier

Inverter

DumpLoad

Diesel

BatteryBankLoad

losses

losses

WindPV

losses

losses

Bio-Power

µ-Turbines

Fuel Cell

Wind

µ-Hydro

Rate Structure

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Outline• Solar Industry Status

• Solar Electric – Systems View• Solar PV Technology

• Stand-alone Off-grid Applications

• Grid-connected Applications

• Intro to Hybrid Systems

• Solar System Analysis Tools

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PV Design Tools

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• PV Wattshttp://rredc.nrel.gov/solar/codes_algs/PVWATTS/

 – Google: PVWATTS

• RETScreen – PV – Google: RETScreen

• HOMER Distributed System Hybrid Optimization

Model – www.nrel.gov/homer