17-066 www.powercommander.com 2015-2017 Kawasaki ZG1400 - PCV - 1

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2015-2017 Kawasaki ZG1400

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

17-066 www.powercommander.com 2015-2017 Kawasaki ZG1400 - PCV - 2

EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

17-066 www.powercommander.com 2015-2017 Kawasaki ZG1400 - PCV - 3

1 Removethetopcoveratthefrontofthefueltankandthepanelsatbothsidesofit(Fig.A).

2 Removetheleftandrightsidemid-fairingsandinnerfairingpanels.

3 Removethecoolantreservebottlebyremovingthetwomountingbolts.(Fig.B).

You do not need to disconnect the hoses. Just move the bottle out of the way for easier access to the wiring harness.

4 Unplugthestockwiringharnessconnectorsforthethrottlebodiesfromtheleftsideofthebike(Fig.C).

This is a 16-pin BROWN connector pair.

FIG.A

FIG.B

Remove

Unplug

FIG.C

Remove

Remove

17-066 www.powercommander.com 2015-2017 Kawasaki ZG1400 - PCV - 4

5 PlugthePCVwiringharnessin-lineofthestockwiringharnessconnectors(Fig.D).

6 RoutetherestofthePCVwiringharnessthroughthebiketotherightsideatthislocationgoingbehindandbeneaththethrottlebodies.

7 Reinstallthecoolantreservebottle.

FIG.D

8 AttachthePCVgroundwirewiththesmallringterminaltotheenginecaseboltshowninFigureE.

FIG.E

9 UsingthesuppliedVelcrosecurethePCVmoduletotherelaybracketatthefrontofthefueltank(Fig.F).

Use the supplied alcohol swab to clean both surfaces prior to applying the Velcro.

FIG.F

Ground

17-066 www.powercommander.com 2015-2017 Kawasaki ZG1400 - PCV - 5

10 FromtherightsideofthebikelocateandunplugthelowerprimaryThrottlePositionSensor.

The TPS is located on the right side of the throttle bodies.

Be sure to unplug the lower TPS with the BLACK connector. Do NOT unplug the upper secondary TPS with the GREY connector.

11 PlugthePCVwiringharnessin-lineofthestockwiringharnessandtheTPS(Fig.G).

FIG.G

12 UnplugtheCrankPositionSensorconnectorsneartherightsideenginecover(Fig.H).

FIG.H

13 PlugthePCVwiringharnessin-lineofthestockCrankPositionSensorconnectors(Fig.J).

14 Reinstallalloftheremovedbodyworkandpanels.

FIG.J

TPS

Unplug