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1-Operating Instructions IFJC 21-1-3 RBX & IFJC 9-1-1 RX

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    FILTRES INTENSIVZone Ecopole Route de Sarrelouis 57320 BOUZONVILLE

    Tel : 03 87 78 32 22 Fax : 03 87 57 96 97

    OPERATINGINSTRUCTIONS

    forINTENSIV-Sleeve Round Filter

    Type Filter ITEMIFJC 21/1-3 RBX S12 35 01, S14 02 01

    IFJC 9/1-1 RX S12 18 01

    Customer: POLYSIUS / 1513 ECFACOMOrder number: 32012535/610/GLSupplied: FILTRES INTENSIVOrder number: 7158/13

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    OPERATING INSTRUCTIONSfor

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    Model IFJC-R

    BA 201.01E September 1995 1

    INDEX

    1 Technical data 1

    2 Safety regulations 42.1 Remark 42.2 General notices of danger 42.2.1 Industrial safety symbol 42.2.2 Attention reference 42.2.3 Explosion Protection 4

    2.3 Industrial safety instructions 52.4 Additional safety instructions at inflammable dusts 72.4.1 General instructions 72.4.2 Dust explosion and fire protection 72.4.3 List condition (Division in zones) 92.4.4 Protective concept against explosion 10

    3 Construction features 113.1 Types of construction 113.2 Designation key 123.3 General description 123.4 Constructive design 13

    3.5 Constructive design, details 143.6 Filter function 153.7 Filter operation-filtration 163.8 Filter operation-cleaning 173.9 Filter sleeves 193.10 Filter support cages 213.11 Two-stage filter sleeve cleaning system 233.12 Switch valves for filter sleeve cleaning 243.12.1 Diaphragm valve 2-stage model: C41 and C51 243.12.2 Diaphragm valve 2-stage model: C50 and C80 263.13 Pilot valves for filter sleeve cleaning 283.14 Sealings 293.15 Inspection openings 29

    4 Electrical equipment 304.1 Constructive design 304.2 Function 304.3 Electrical connections 32

    5 Pneumatic equipment 335.1 Compressed air supply 335.2 Compressed air sets 355.3 Remarks 36

    6 Filter sleeve differential pressure 37

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    BA 201.01E September 1995 2

    7 Delivery 387.1 Delivery 387.2 Packing 387.3 Designation 397.4 Painting 39

    8 Filter installation 408.1 Filter installation on platforms provided by the customer

    or in buildings 40

    9 Maintenance platform with railing 41

    10 Putting into operation 4210.1 General 4210.2 Switch-in sequence of the filter aggregates 4310.3 Operation 4310.4 Putting out of operation 44

    11 Maintenance 4511.1 Rectifying Faults 46

    12 Maintenance 4912.1 Protective measures during maintenance work 49

    12.2 Installation and removal of injector tubes 5012.3 Installation and removal of the C-Injectors 5112.4 Mounting and removal of filter supporting cages 5212.5 Installation of the inlet nozzle 5512.6 Removal of the inlet nozzle 5512.7 Assembly of multipart supporting cages 5612.8 Dismantling of multipart supporting cages 5712.9 Filter sleeve removal 5812.9.1 Installation of the filter sleeves 5812.9.2 Removal of the filter sleeves 6112.10 Replacement of valve covers, diaphragms and silencers 62

    12.10.1 Diaphragm valve - model: C41 and C51 6212.10.2 Diaphragm valve - model: C50 and C80 6412.11 Overhauling the pilot valves 66

    13 Spare parts and customer service 6813.1 Stockkeeping of spare parts 6813.2 Ordering of spare parts 6813.3 Customer service 6813.4 Addresses of customer service and spare parts 69

    14 Separate documentation 70

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    BA 201.01E September 1995 Safety regulations 4

    2 Safety regulations

    2.1 Remark

    The safety regulations are a supplement to the Operating- and Maintenance Instructions ofthe filter and great attention must be given to them. If the equipment is used for purposesfor which it is not intended, incorrectly operated and insufficient or poor maintenance iscarried out, then damage to the filter and injury to personnel may arise.

    2.2 General notices of danger

    2.2.1 Industrial safety symbol

    This symbol is put in all important industrial safety instructions ofthese operating instructions where there is the danger of life ofpersons. Kindly pay attention to these instructions and comportyourselves in these cases especially carefully. Kindly pass on allindustrial safety instructions also to other users. Besides theinstructions of these operating instructions the general safety- andaccident preventing prescriptions of your legislator have to beconsidered.

    2.2.2 Attention reference

    Attention is stated at points in these operating instructions whichhave to be paid attention to, in particular that the rules, prescriptions,Attention references and the correct performance of the works willbe maintained and a damage and demolition of the installation and/or of the accessories will be avoided.

    2.2.3 Explosion Protection

    Important notes on Explosion protection

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    2.3 Industrial safety instructions

    - The operator must first have read the filter operating instructions and must also haveunderstood them before installation, operation, maintenance and repair of the filter iscarried out.

    - The responsibility for the installation, operation, maintenance and repair of the filter shouldbe delegated to personnel who are competent to undertake this work. Under the safetyaspect no doubts regarding competences may arise.

    - Before the installation of the filter takes place, any binding laws or regulations that areapplicable to the place of installation must bestrictly adhered to.

    - During the transportation and installation of the equipment the relevant accident preventingrequirements and the admissible carrying loads of transport means and hoists must bestrictly adhered to.

    - The support structures which are provided for the filters must not be modified or used forcarrying any additional loads.

    - The operator must take full responsibility for the strength and stability of any buildings orstructures which are used by the operator for the installation of the filters and ensurethat they comply with any relevant Local requirements and conditions.

    - Before putting the filters into operation, the operator must ensure that they are being usedfor the purpose for which they are intended.

    - Before putting the filters into operation, the operator must ensure that any protectiondevices, protection guards and interlocking of the equipment has been correctly carriedout.

    - Protection of personnel at filter inspection- and operating doors must be provided by theoperator and must be in accordance with the relevant Local regulations.

    - In case of bag round filters the accident preventing prescriptions for the safe access toenclosed vessels have to be considered.

    - During the operation of the filters the operator must continuously check-up the residual

    dust content of the cleaned gases to ensure that it is in accordance with the Localregulations.

    - For the continual safe operation of the filters, the operator must ensure that the filters areoperated, maintained and repaired in accordance with the operating instructions.

    - When the filters are working with dusts which are dangerous to health, the operator mustensure that in particular any maintenance and repair work is carried out in accordance withthe Local safety and accident prevention regulations that apply for the type of dustinvolved.

    - When handling the dust that is collected in the filters, the operator must ensure that thedisposal of this dust is done in accordance with any Local regulations that apply for thetype of dust concerned.

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    BA 201.01E September 1995 Safety regulations 6

    - When disposing of spare parts which have been in contact with the dust to be filtered, inparticular filter media, the operator has to take care that this will be done in accordancewith any Local regulations that apply for the type of dust concerned.

    - When operating the filters the operator must ensure that no inflammable objects, such ascigarettes, cigars, sparks or other inflammable materials, such as paper, cardboard, clean-ing rags, plastics or other wastes can inflame the filter sleeves. Otherwise the filters haveto be equipped in addition by the operator with appropriate fire protection devices,consulting, however, the fire protection experts.

    - The filters, which are provided, are only to be used for the collection of dusts from the types

    of gases which are stated in our contract specification "Technical Data". If the filters areused on other dusts and gases, then the filters will fall outside our warranty terms, and theoperator must carry sole responsibility for risks resulting from this use. Filters of standardexecution must never be operated with combustible or explosive dusts and gases. For thistype of use the filters must be of special design and construction and fitted with specialexplosion protecting devices.

    - The electrical installation of the filters must only be done by qualified electricians.

    - If the operator has any doubts regarding the installation, operation and maintenance of thefilters, then he must contact FILTRES INTENSIV regarding these matters and avail himselfof FILTRES INTENSIVservices.

    - The filters must be operated in accordance with the Local safety and accident preventionregulations that apply for each specific application.

    - The guarantee/warranty obligations of FILTRES INTENSIVare governed by theorder/contract. These will neither be increased or limited by these safety instructions.

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    2.4 Additional safety instructions at inflammable dusts

    2.4.1 General instructions

    a) Inflammable dusts are:

    -fire hazardous in quiescent condition

    -explosion hazardous in whirled-up condition.

    b) In case of inflammable dusts the filters have to be equipped with safety devices against

    dustexplosions. The electric devices are also included here.

    2.4.2 Dust explosion and fire protection

    The operator has to take care that no ignition sources from other areas could lead into thefilter

    Examples for potential ignition sources are:

    - Hot surfaces

    - Flames and hot gasses

    - Sparks and glowing nests- Sparks generated mechanically

    - Welding and cutting

    - Spontaneous ignition

    - Electrical recources

    - static electricity

    - Thunderbolt

    People who work in areas where there is a risk of explosions should not be dangerouslycharged. Through the respective conductive protective clothing and floors, charges can be

    avoided.- If there is danger of dust burnings the operator has to check-up whether the local condi-

    tions will be sufficient for a necessary fire extinction (qualified staff, works fire station, localfire station).

    - For the design of explosion- and fire protection equipment for the filters special knowledgewill be necessary. These safety devices must therefore not be revised without havingofficial authority.

    - If this protection equipment against dust explosions and dust fires will not or not completelybe ordered together with the filters with Messrs. FILTRES INTENSIVand be required fordelivery the operator has to take care for the completeness of this equipment.

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    BA 201.01E September 1995 Safety regulations 9

    2.4.3 List condition (Division in zones)

    The filter is in accordance with category 3 and can be used in areas with explosive dusts.

    The following zone-concept for the filter was based on in accordance with EN 1127.

    2 inside filter-Clean gas chamber Zone 22

    3 outside the filter: Zone 22 (in the periphery of 1m)Additional electrical or not electrical pieces of equipment must be suitable for the respectivezone.

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    2.4.4 Protective concept against explosion

    1 The stability of the filter is designed for a reduced explosion pressure in connection withpressure relief at atmospheric pressure.

    Flames and pressure waves caused by an explosion will be transmitted in connected pipelines and components and could cause severe damage there.

    It must be insured that explosions in a filter do not lead to any secondary explosions withimpermissibly high pressures.

    The filter unit is only to be used with suitable components in thedirty gas or the clean gas line as well as in the discharge area..If this is not done, the chance of deadly explosions can not beexcluded.

    In the case of a fire or an explosion the filter, including all dischargeorgans and topped dust transportation ways, fan, filter cleaningsystem, etc. must be put out of operation immediately to avoid anydust clouds and transfer of inflammable materials into adjacentcomponents. (Use signal e.g. by bursting sensor of the bursting diskor response signal of the decoupling systems and/or by the fireprotection system for triggering)

    Execution of the filter:

    Pressure shock resistance [bar ]: 2,5

    Explosion isolation clean-gas sided:

    - To be provided by customer-the responsibility lies in the area of the manufacturer of thecomplete plant

    Explosion isolation dirty-gas sided:

    - To be provided by customer-the responsibility lies in the area of the manufacturer of thecomplete plant

    Explosion isolation product discharge:

    - To be provided by customer-the responsibility lies in the area of the manufacturer of thecomplete plant

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    BA 201.01E September 1995 Construction features 11

    3 Construction features

    The INTENSIV Sleeve Round Filters are filtering dust separators with a fully automatic2-stage-injector cleaning system by means of compressed air impulses. They are used forthe dry recuperation of dusts from off-gases resp. from the outgoing air.

    3.1 Types of construction

    The following types of construction of the INTENSIV Sleeve Round Filters comply with the

    required conditions of use:

    Figure 1: Types of construction

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    3.2 Designation key

    Figure 2: Designation key

    3.3 General description

    The INTENSIV Sleeve Round Filters are built in standard execution for normal applications.They are, however, mainly and individually designed and manufactured for certain

    conditions. These are special requirements with regard to:- constructive design and execution

    - higher operating pressures or vacuum

    - special materials, such as special steel and aluminium

    - special construction- and acceptance conditions.

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    3.4 Constructive design

    Figure 3: Constructive design of the INTENSIV-Sleeve-Round Filter

    Designation

    1 Dust gas chamber 12 Supporting cage

    2 Clean gas chamber 13 Sleeve bottom3 Dust coleection chamber 14 Inlet nozzle4 Dust gas inlet 15 Injector row5 Clean gas outlet 16 C - injector6 Dust-/product outlet 17 Compressed air tank7 Filter-housing 18 Diaphragm valve8 Maintenance door 19 Valve box9 Inspection valve 20 Differntial pressure gauge

    10 Carrying claws 21 Compressed air set11 Filtersleeve 22 Control unit

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    3.5 Constructive design, details

    Figure 4: Constructive design of the INTENSIV-Sleeve-Round Filter Head

    Designation

    1 Dust gas chamber 14 Injector row2 Filter housing 15 Valve tube3 Filter sleeve 16 Compressed air tank4 Supporting cage 17 O-ring5 Intermediate ring 18 Diaphragm valve6 Inlet nozzle 19 Control unit7 Tension bar 20 Valve box8 Bolt 21 Compressed air set9 Special nut 22 Valve box

    10 Sleeve bottom 23 Differential pressure gauge11 Clean gas chamber 24 Connection pipe12 Injector 25 Nipple13 Injector-Fastening

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    3.6 Filter function

    Figure 5: Filter function

    The dust being in the raw gas will be separated at the surface of the filter sleeves and iscleaned by the fully automatic filter cleaning system by short compressed air impulses.

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    3.7 Filter operation-filtration

    Figure 6: Filtration phase

    Designation

    1 Dust gas chamber3 Filter sleeve

    11 Clean gas chamber4 Filter supporting cage

    The dust loaden gases flow from the exterior to the interior through the filter sleeves (3), andthedust is deposited uniformly onto the outside of the filter sleeves (3), and the thus cleanedgases leave as cleaned gas the filter via the clean gas chamber (11) and the clean gas duct.

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    Figure 7: Filter sleeve section (filtration phase)

    Due to the pressure difference between filter sleeve outside and inner side the filter sleeve (3) is drawn onto the supporting cage (4) in the shape of a star.

    3.8 Filter operation-cleaning

    Figure 8: Cleaning phase

    Designation

    3 Filter sleeve 15 Valve tube4 Supporting cage 16 Compressed air tank6 Inlet nozzle 18 Diaphragm valve

    12 C-injector 19 Control unit14 Injector row 20 Valve boxA Compressed air B Network

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    The sleeve-round filters are equipped with a fully automatically operated filter sleevecleaning system. The cleaning of the filter sleeves is effected by pulses of compressed airor other pressure gases together with secondary air by means of a 2-stage injector system.During this process the cleaning air flow is blown via the inlet nozzle (6) into the filter sleeves(3) causing a sudden reversal of pressure opposite to that of the filtration flow in the cleaningair flow.

    Figure 9: Filter sleeve section (cleaning phase)

    Due to this sudden change in pressure, the filter sleeve which took up the shape of a stararound its support cage is suddenly inflated into a circle and the reverse flow of cleaning air

    blows the dust off the outer surface of the filter sleeves which falls into the dust collectionhopper.

    The operation of the filter sleeve cleaning has to be supervised byregular checkings!

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    3.9 Filter sleeves

    Figure 10: Filter sleeve

    The filter sleevces are designated by the following data:

    - nominal diameter "D"

    - nominal length "L"

    - type of material

    - other (e.g. special details regarding manufacture - due to the individual manufacturenecessary for each type of material the stated dimensions of the filter sleeves may not beabsolutely identical to the finished sizes.)

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    The filter sleeve material quality is of decisive importance to the function of the filter and isselected according to each individual application.

    The ruling factors are:

    -Type of dust, dirty gas composition and grain distribution in the raw gas flow.

    - Plant- or process technique of the plant to be dedusted.

    - Required residual dust values in the clean gas.

    The following may be detrimental to the function of the sleeve-round filter:

    - incorrect selection of the filter material- incorrect or inexpert manufacture

    - poor storage facilities

    - damage due to inexpert storage or installation.

    When using other filter sleeves which do not correspond to the FILTRES INTENSIV originalexecution there is the risk of injuries to health to the personnel working in the influencingarea due to an insufficient exhaust capacity of the filter plant, or due to exceeding the legallydetermined admissible residual dust values in the clean gas.

    Only filter sleeves which correspond to the original execution of NTENSIV have to be used!

    Pay attention to the exhaust capacity of the sleeve-round filter!Pay attention to the admissible residual dust values in the clean gas!

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    3.10 Filter support cages

    Figure 11: Multipart and one-part supporting cages

    Designation

    1 One-piece cage2 Split end ring3 Supprting cage bottom4 Support cage upper part5 Support cage lower part6 Intermediate ring7 Filter sleeve

    Types of executions:

    Where there is sufficient headroom, one-piece cages are used.

    If there is insufficient headroom and long filter sleeves are used, the use of two-piece cagesis essential. The two pieces are joined together with an intermediate ring.

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    Figure 12: Splitting of the intermediate rings

    The ends are split to allow the inlet nozzles and intermediate rings to be clipped into position.

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    3.11 Two-stage filter sleeve cleaning system

    Figure 13: Filter sleeve cleaning

    First stage Second stage

    1 "Coanda"-Injector 9 Secondary air2 Injector tube 10 Jet stream3 Compressed air 11 Inlet nozzle4 Circular cavity 12 Filter sleeve5 Circular slot 13 Reverse air flow6 Axial stream 14 Dust7 Secondary air 15 Filtration stream8 Jet stream

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    Stage 1

    Compressed air is fed into the circular cavity (4) of the "Coanda" injector (1) via the injectortube (2) and escapes through the circular slot (5) causing an axial stream (6) down the insidesurface of the injector. This induces secondary air (7) into the injector (1).

    Stage 2

    This combined compressed air and secondary air leaves the injector (1) and enters the inletnozzle (11) at high speed inducing a further supply of secondary air (9). This total reverseair flow causes a sudden inflation of the filter sleeves (12) which blows the accumulated dust

    from its outer surface.

    3.12 Switch valves for filter sleeve cleaning

    3.12.1 Diaphragm valve 2-stage model: C41 and C51

    Figure 14: Diaphragm valve C41 and C51Components designation Pneumatic feeds and blow-outs

    1 Valve block A Valve seat2 Valve tube B Valve tube - exhaust3 Diaphragm valve cover C Diaphragm valve exhaust4 Compression spring D Valve space (main valve)5 Diaphragm E Control air - exhaust6 Control line (pneumatic) F Valve space (control diaphragm)7 Control valve cover G Valve seat (control valve)8 Diaphragm for control valve9 Silencer

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    Diaphragm valve function

    Diaphragm valve closed (lower half of illustration):

    - Blow-out C is blocked (e.g. solenoid valve).

    - The pressure is higher in the valve spaces (D and F) than it is in the valve tube exhaust (B)and in the control air exhaust (E).

    - Diaphragm (5) is pressed against valve seat (A) and diaphragm (8) is pressed againstvalve seat (G).

    - Blow-out (B) closed.

    Diaphragm valve opened - switching process (upper half of illustration):

    - Air in valve space (F) is evacuated through exhaust (C).

    - Control diaphragm (8) opens.

    - Air in valve space (D) is evacuated.

    - Main diaphragm (5) opens.

    - Compressed air/compressed gas flows through the valve seat (A) into the injector row.

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    3.12.2 Diaphragm valve 2-stage model: C50 and C80

    Figure 15: Diaphragm valve C50 and C80

    Components designation Pneumatic feeds and blow-outs

    1 Valve block A Pressure release hole (main diaphragm)2 Valve tube B Valve seat3 Diaphragm valve cover C Valve tube - exhaust4 Compression spring D Diaphragm valve exhaust5 Main diaphragm E Valve space (main diaphragm)6 Silencer F Pressure release hole

    7 Control valve cover (control diaphragm)8 Compression spring for control valve G Valve space Valve space9 Diaphragm for control valve (control diaphragm)

    10 Control line (pneumatic) H Valve seat (control valve)J Control air - exhaust

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    Diaphragm valve function

    Diaphragm valve closed (lower half of illustration):

    - Blow-out D is blocked (e.g. solenoid valve).

    - The pressure is higher in the valve spaces (E and G) than it is in the valve tube exhaust(C) and in the control air exhaust (J).

    - Diaphragm (5) is pressed against valve seat (B) and diaphragm (9) is pressed againstvalve seat (H).

    - Blow-out (C) closed.

    Diaphragm valve opened - switching process (upper half of illustration):

    - Air in valve space (G) is evacuated through exhaust (D).

    - Control diaphragm (9) opens.

    - Air in valve space (E) is evacuated.

    - Main diaphragm (5) opens.

    - Compressed air/compressed gas flows through the valve seat (B) into the jet tube.

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    3.13 Pilot valves for filter sleeve cleaning

    Figure 16: Pilotventil

    Components designation Pneumatic feeds and blow-outs

    3 Valve 1Valve intake4 Coil 2Valve exhaust5 Electrical connection6 Seal for the housing7 Nut8 Valve piston

    9 Valve seal

    Function: Closed in neutral position

    Pilot valve closed (basic function)

    - Closed without electrical current, i.e. the valve piston (8) and valve seal (9) countersunk atits end are pressed against the valve seat with spring pressure so that the path from (1) to(2) is interrupted.

    Pilot valve opened (switching function)

    - The coil (4) is placed under voltage by the switching impulse of the control unit. The valvepiston (8) is raised up by means of electromagnetic power from the valve seat and clears

    the path from intake (1) to exhaust (2).

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    3.14 Sealings

    Figure 17: Sealings

    The good function of the filter depends mainly from the sealing. For sealing of the filter flatsealings will be used (see sketch). Sealing points which are not shown have to be treatedsimilarly.

    3.15 Inspection openings

    All inspection- and maintenance openings at the sleeve-round filters in the area of dustconveying equipment, such as dust rotary valves and flaps, are provided with haxagon

    screws thus preventing that one can get into movable machine parts involuntarily. Theselockings can only be opened by means of corresponding tool. (wrench). When openingvoluntarily it is presumed that the corresponding plant part will be switched-off. Thus thesleeve-round filter plants have therefore only to be operated with tightened openings.

    Should for the operators works other safety philosophies and prescriptions or additionalwarnings be applicable these should be considered by the operator at the sleeve-round filteroperation.

    Sleeve-Round Filters must only be operated with tightenedopenings!

    There is the risk of danger due to movable machine parts!

    Before opening the inspection door in the crude gas area, switch offthe drives for the discharge parts as well as the heating for thehousing and let them cool off for 15 minutes.

    If this is not done, dust fires or explosions due to ignition by hotsurfaces cannot be excluded.

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    Model IFJC-R

    BA 201.01E September 1995 Electrical equipment 30

    1 Electrical equipment

    1.1 Constructive design

    Figure 1: Scheme of the electric control

    Designation

    1 Sleeve filter2 Valve box3 Terminal box (in case of multi-compartment filters several)4 Control unit5 Supply line

    6 Line for additional function (fault indication, differential pressure switching)

    1.2 Function

    Figure 2: Diagram of the filter sleeve cleaning

    The function of the electric control of the filter sleeve cleaning will be determined by thefollowing times:

    - pulse time

    - cycle time (interval time)

    - cleaning cycle

    The following times are preset by standard:

    - pulse time (electrical): 50 ms

    - cleaning cycle: 120 s

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    The cleaning cycle has to be understood such that the filter sleeve rows will be cleaned eachone at an interval of 120 s.

    The clock time (interval time) can be established as follows:

    e.g.: filters with 3 filter sleeve rows

    cleaning cycle 120 sclock time = ------------------------------------ = --------- = 40 s

    number of sleeve rows 3

    filters with 5 filter sleeve rows

    cleaning cycle 120 sclock time = ------------------------------------ = --------- = 24 snumber of sleeve rows 5

    filters with 5 filter sleeve rows

    cleaning cycle 120 sclock time = ------------------------------------ = --------- = 12 s

    number of sleeve rows 10

    In case of bigger filters the number of the cleaned filter sleeve rows will be distributed to the10existing connections of the control unit so that in these cases one or more sleeve rowswill be cleaned in parallel. The cleaning cycle of 120 s will, however, also be maintainedhere. The clock-time, and thus also the cleaning cycle, can be adjusted on request to thelocal conditions, considering, however, the resulting consequences. These settings assume

    professional knowledge and should only be done after having consulted the experts of themanufacturer. In case of a modification of the cleaning cycle the following should beconsidered:

    a) Shortening of the cycle time

    - the compressed air consumption increases in the same ratio

    - cleaning of the filter sleeves will be more intensive

    b) Prolongation of the clock time

    - the compressed air consumption decreases in the same ratio

    - the efficiency of the cleaning decreases also according to the local conditions

    The pulse time is set in the control unit and sealed up. This setting may not be modified,-in special cases only by experts-.The use of various types of control units is possible.

    A separate operating instruction has to be considered.

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    1.3 Electrical connections

    The sleeve-round filters will be supplied completely wired. All cables have identificationnumbers. The customer has to install the electronic control unit. An easily accessible placeshould be chosen for the place of installation. If possible, the control unit should not beinstalled at the filter, since due to the shaking of the pneumatic cleaning system the functioncan be affected. The connection to the valve- resp. terminal boxes arranged at the sleeve-round filter and the current supply of the control unit has to be installed by the customer.

    To ensure the correct function of the sleeve-round filters it is necessary to provide the

    electric connections according to the terminal plans pertaining to each individual filter type.All electric works must only be effected by qualified personnel according to the DIN / VDEstandards as well as to the local conditions.Modifying the pulse- and clock times without having official authority may endanger thecorrect function of the filter plant and must only be effected - if at all -only by the technicalexpert personnel.Filter plants with electric installation in normal execution may not be operated in hazardouslocations and critical against vapours or dusts. For these purposes other types of electricinstallations with special protection types are necessary.

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    Model IFJC-R

    BA 201.01E September 1995 Pneumatic equipment 33

    2 Pneumatic equipment

    2.1 Compressed air supply

    Figure 3: Scheme compressed air supply

    Designation of components

    1 INTENSIV-Sleeve-Round Filter2 Compressed air reservoir3 Shut-off valve4 Compressed air distribution pipe5 Compressed air set6 Safety valve7 Compressed air supply line8 Compressor9 Main shut-off valve - compressor

    10 Works ring main11 Main shut-off valve - ring main12 Compressor drain

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    The necessary compressed air for the filter sleeve cleaning will be supplied by:

    - works network (10)

    - compressors (8).

    A compressed air set (5) is provided before each sleeve-round filter (1).

    This air set meets the following functions:

    - separation and filtration of dirty particles, oil and water with automatic drainage

    - regulation of the adjusted cleaning pressure.

    The cleaning pressure to be adjusted can be taken from the point "Technical Data".If the pressure in the supply line (7) will be higher than the admissible pressure in thecompressed air reservoir (2), the compressed air system of the filter has to be protected bya safety valve (6). A shut-off valve (3) is provided at each compressed air reservoir (2)between the distributing main (4) and the compressed air reservoirs (2) in order toepressurize the compressed air reservoir when effecting e.g. repair-or control works.The main shut-off valves (9 or 11) permit a switch-off of the total compressed air system.The sections of the supply lines (7) provided by the customer have to be chosen big enough(in case of short supply lines one nominal width bigger than the connection at the compres-sed air set). At longer supply lines the sections of the same have to be adjusted to the localconditions. The condensate arising obligatorily at the compressor plant will be let off by the

    compressor drainage (12).As to the compressor itself the operation instruction of the manufacturer has to beconsidered.

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    2.2 Compressed air sets

    Figure 4: Compressed air set connections 1/2" and 3/4"

    Designation

    1 Pressure adjusting screw2 Manometer3 Filter

    4Compressed air inlet5Condensate outlet

    Therelative operating instructions of the corresponding manufacturers have to beconsidered for this.

    The compressed air sets will be used to separate usual impurities in the compressed airsystem as well as oil and water. The compressed air quality should be in the range of thefollowing values,

    Compressed air purity classes according to ISO 8573-1:2001-02

    referred to air in atmospheric condition.

    In case of excessive solid matter- or condensate powerful units have to be provided which

    correspond to these conditions.

    Class Value

    Solid particle class 6Particle size < 5 m

    Concentration < 5 mg/m

    Humidity class 4 Pressure dewpoint < +3 C

    Oil class 3 Concentration total oil < 1 mg/m

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    2.3 Remarks

    - The diaphragm valves need for closing a minimum pressure of 0,3 bar. In case ofdifficulties during starting due to a pressure reducing at the diaphragm valves thenecessary closing pressure can be provided by a sudden opening of the main shut-offvalves or the individual shut-off valves arranged before the compressed air reservoirs.

    - The filter sleeve cleaning process will be with unoiled compressed air.

    DO NOT FILL IN ANY OIL !

    At the operation of compressed air- resp. compressed gas plants theprescriptions for compressed air reservoirs have to be maintained!

    The compressed air reservoirs of the Sleeve-Round Filters may onlybe operated with a pressure stated on the compressed air reservoirnameplate. The operation of these units with a pressure higher thanthe admissible pressure is not permitted according to the legalprescriptions!

    The safety valves are adjusted by the customer to the admissibleoperation pressure and leaded. The lead seals may neither beremoved nor the valves readjusted arbitrarily!

    The condensate arising during the compressed air supply has to becompletely collected and disposed according to the localprescriptions. The condensate may not be let off into the sewerage!

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    Model IFJC-R

    BA 201.01E September 1995 Delivery 38

    1 Delivery

    1.1 Delivery

    The filter will be supplied completely mounted in unit. The pneumatic equipment such asfittings, distributing main and compressed air reservoir have been completely mounted inthe works. The supporting structures for the filters have been desptached unassembled.

    During transport and installation of the filters supplied in erectionunits the lifting gears may only be mounted at the lifting eyesprovided by the supplier! The carrying capacity stated on each liftingeye may not be exceeded! Transport carrying eyes have to beremoved before putting into operation!

    1.2 Packing

    The filter will generally be packed in so far as a safe transport will be possible.The maintenance unit, the electronic control unit and small parts, such as screws andsealing material will be supplied packed in cases resp. crates. For the safe transport of thefilters resp. construction- or erection groups safety devices will be necessary in someparticular cases, as e.g.:

    - screwings and safety devices at inspection- and maintenance doors, in order to prevent anunintentional opening of the same during transportation.

    - Using of intermediate layers of cellular materials in case of a transport of filters in horizontalposition.

    - Other transport safety devices, such as additional stiffenings, bases and parts forloosening and the like.

    All transport safety devices have to be removed before putting thefilters into operation!

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    1.3 Designation

    Nameplate

    The filter will be designated by a maker's nameplate resp. by a type plate which has to bearranged at a well visible place.The plate indicates the following:

    - Com.-no.

    - Machinery-no.

    - Type

    The type plate necessary for the identification of the filters may notbe removed nor be made illegible!

    CE-Plate

    The sleeve-round filter is designated by a CE-plate according to EC-directive. This plate isarranged underneath of the type plate.

    Do not remove or make illegible the CE-plate!

    1.4 Painting

    If no special paintings are agreed in the contract all sheet steel parts will be provided with arust-protecting paint during transport.

    The necessary corrosion protection paint or coating has to be provided for by the operator.

    Attention has to be paid to a perfect corrosion protection, inparticular at supporting members!

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    BA 201.01E September 1995 Filter installation 40

    2 Filter installation

    The filter installation will be effected generally as follows:

    - on supporting legs (in case of smaller filter types)

    - on supporting structures

    - in customer's buildings

    All electrically conductive equipment parts have to be earthed.The discharge resistance to earth has to be smaller than 106.

    Ignited dust fires or explosions due to electrostatic charges (sparkdischarge) can not be ruled out when the earthing is carried out in adisorderly fashion.

    2.1 Filter installation on platforms provided by the customeror in buildings

    Figure 1: Filter with claws for the installation on platforms provided by the customeror in buildings.

    At the filter installation on platforms provided by the customer or inbuildings the supporting structure has to be provided according to the static requirements.

    Attention has to be paid at the filter installation to the solidity andstability of the platform structure!

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    Model IFJC-R

    BA 201.01E September 1995 Maintenance platform with railing 41

    3 Maintenance platform with railing

    For the support of the maintenance platform perforated flat steels are arranged at the filterhousing. For inspection- and repair works a maintenance platform has to be provided in thearea of the filter head. To protect the personnel the platform is provided with a protectingrailing.

    Figure 2: Platform at filter

    Figure 3: Round platform at filter

    The access to the maintenance platform may be via ladders or stairs (according to the localprescription).

    Attention has to be paid to the correct execution and mounting of theprotecting railing!

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    Model IFJC-R

    BA 201.01E September 1995 Putting into operation 42

    4 Putting into operation

    4.1 General

    Before putting into operation of the sleeve-round filters the following has to be checked-upresp. to be executed:

    1. General check-up and verification of the readiness for service.

    2. Removal of transport safety devices.

    3. Removal of all residues of erection (e.g.as screws, nuts welding electrodes remaindersor tools) from the discharge elements.

    4. Operational test of all mechanical aggregates, such as rotary valves and dust dischargevalves.

    5. Check-up of the sense of rotation at all dust discharge elements.

    6. Test run of all mechanical aggregates.

    7. Verifiacation of the filter sleeve cleaning:

    - cleaning pressure

    - function of the solenoid- and diaphragm valves

    - clock time

    8. Checking the explosion protection system

    - Check the correct earthing of all electrically conductive components

    - Check that all safety components are correctly installed and function as they shouldaccording to the explosion protection directive

    The explosion protection system has to be installed and activatedbefore the equipment is used.If this is not done, the chance of deadly explosions cannot beexcluded.

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    4.2 Switch-in sequence of the filter aggregates

    1. CompressorIf the operating pressure has been achieved, release for the switch-inof the following aggregates:

    2. Dust screw conveyor in the filter

    3. Filter sleeve cleaning (pneumatic)

    4. Fan

    After switch-in of the plant:

    1. Verification of the filter sleeve differential pressure at U-tube pressure gauge.

    2. Verification of the clean gas outlet with regard to residual dust outlet (visual check).Possibly recording measuring units have to be used.

    After some operating hours, possibly after the first shift check-up of the clean gas room withregard to residual dust deposits.

    Before putting into operation guarantee readiness for service !Removal of all erection residues !Attention has to be paid to the switch-in sequence !After putting into operation check-up of clean gas by visual check!

    In case of dust outlet the plant has to be put out of operationimmediately, and faults to be rectified!

    4.3 Operation

    The sleeve-round filters are designed for continuous operation. The supervision duringoperation is therefore limited to the following points:

    1. Supervision of the mechanical aggregates.

    2. Supervision of the filter sleeve differential pressure.

    3. Supervision of the clean gas regarding residual dust outlet.

    Attention has to be paid to the filter sleeve differential pressureduring operation!Clean gas has to be supervised!In case of an excessive residual dust outlet the legally prescribedresidual dust values can be exceeded so that environmentalpollution cannot be excluded.

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    4.4 Putting out of operation

    The sequence of the shutdown of the sleeve-round filters is as follows:

    1. Fan

    2. Filter sleeve cleaning

    3. Rotary valve

    Depending on the type of dust and the local operating conditions an after-running of the filter sleeve cleaning can be advantageous at shutdown of fan.The most favourable

    after-running time has to be determined by the operator after putting into operation.Generally the after-running time will be 10 to 30 minutes.

    Attention has to be paid to the switch-off sequence during shutdownof the plant!

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    5 Maintenance

    Leverlocks, manholes or inspection doors permit a simple control and maintenance of thecorresponding filter sections. The sleeve-round filters are designed for an operating methodwhich requires less maintenance.Maintenance is therefore limited to the following areas:

    1. Check-up of the filter sleeves after 500 operating hours at the latest.

    2. Check-up of the differential pressure gauge, if necessary, to refill the measuring liquid orto replace the same, possibly the measuring ductings have to be cleaned.

    3. Check-up the filter in the compressed air set and condensate outlet, possibly clean orreplace filter.

    4. Check-up and, if necessary, tighten the filter sleeve fastening (special nuts).

    5. Check-up of the injector tubes and injectors with regard to proper fastening, possiblytighten.

    6. Check-up of all pneumatic ductings with regard to density, possibly repair leakages.

    The correct function of the sleeve-round filter can be endangered byinsufficient or inexpert maintenance!

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    4 Solenoid val-ves and con-trol unit

    4 Check if the warninglights on the electro-nic control unit goout immediately afterlighting up for a

    short time.

    Fuse defect!Short-circuit in thecontrol unit, sole-noid coil or cabling.

    Check if valve clo-ses.

    Check if compres-sed air escapes con-tinously from tubing.

    Electronic component partok. If it fails to go out, thereis interference in the sole-noid coil or in the connec-ting cable. Change

    solenoid coil.

    Investigate cause.Replace fuse.

    Replace valve by a newone.

    Free solenoid valves ofpossible foreign bodies(chips). Replace defectvalve.

    5 Diaphragmvalves

    4

    24

    Check if compres-sed air is escapingcontinously. Observeif the pressure onthe gauge is risingback to its operatingpressure between 2impulses.

    Check of all dia-phragms.

    The release of compres-sed air or drop in pressurewill be shown on the pres-sure gauge:change the diaphragm ofthe valve.

    6 Injector tubes 4 Check that O-ringsare o.k.

    Install new O-rings.

    No Check PointPeriod

    inWeeks

    Type of Check Action

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    Disturbances which influence the suction capcity or the residualdust emission of the sleeve-round filters have to be rectifiedimmediately!

    In case of auto ignitions, it is possible that dust deposits willbecome to ignition!

    6 Cleaning cycle 2 Check standardadjustment.

    If the cleaning is notsatisfactorily adjust-

    ed, filter sleeve diffe-rential pressure toohigh, adjust thecycle time new. Arethe cycle time lowerthan in the "Techni-cal data" check theoperating pressure.

    Cleaning cycle of the filter120s.

    Adjust cycletime.

    7 Sealings atdoors

    4 Check if sealings arebrittle or damaged.

    Renew sealings.

    8 Air set 2 Check oil- and waterseparator. Checkoperating pressure.Compressed airoperating pressuremust rise to full ope-rating pressure bet-ween 2 impulses.

    If necessary unscrew filterbowl and clean with wateror petrol. With pressuredrop on gauge, checkcompressor output, possi-bly an increase in cycletime (see point "Function")may be required. Re-adjust to prescribed pres-sure.

    9 Dust in

    the dust col-lection room

    2 Function of the dust

    discharge elementssuch as rotary val-ves and flaps has tobe checked-up.

    Investigate causes of

    faults. Check-up electricalresp. mechanical drives.

    No Check PointPeriod

    inWeeks

    Type of Check Action

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    6 Maintenance

    Avoid sparks with all repairs!

    6.1 Protective measures during maintenance work

    For maintenance work where there is a risk of ignition in areas at riskof explosion or in areas where the work can result in a dangerousexplosive atmosphere arising, protective measures are necessary.

    The employer or their representative must specify the location, start,duration and extent of the necessary protective measures in workinstructions, usually in writing and must instruct the employeesaccordingly (for the coordination of work see paragraph 6 of theregulations for the prevention of industrial accidents "Generalregulations" (German employers' liability insurance associationregulations BGV A1)).

    Work may only start when the employer or their representative has

    ensured that the protective measures have been carried out and areeffective. The effectiveness of the protective measures must bemonitored for the duration of the work. The employer or theirrepresentative may only cancel the protective measures when themaintenance work has been completed and there is no longer anydanger.

    After the maintenance work is complete it must be ensured that theexplosion protection necessary for normal operation is effectivebefore operation is restarted.

    Coordinating workpara. 6

    (1) If an employer subcontracts work to another company then, ifnecessary to avoid being a danger to one another, the employermust nominate someone to be responsible for the coordination ofthe work. The employer must ensure that this person has authorityover the subcontractor and their employees..

    (2) If the subcontractor accepts jobs which are to be done at thesame time and place as jobs to be done by other subcontractors,then they are obliged to coordinate with the other subcontractors asfar as is necessary to avoid presenting a danger to one another.

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    6.2 Installation and removal of injector tubes

    Figure 4: Injector tube

    Designation

    1 Injector tube 6 Hexagon screw2 Compressed air reservoir 7 Bushing3 Sealing 8 Special nut4 Nipple 9 Support for injector row

    5 O-ring 10 Valve tube11 Connecting tube

    The installation of the injector tubes will be in the following sequence:

    - Screw nipple (4) with sealing (3) in the valve tube (10) of the compressedair reservoir (2).

    - Insert connecting tube (11) into the nipple (4).

    - Insert O-ring (5) in the tube at the housing (filter exterior side) and connect same with theconnecting tube (11).

    - Insert O-ring (5) in the tube at housing ( filter interior side ) and connect with the injector

    tube (1).- Screw injector tube (1) at the support for injector row (9) with the screw (6), bushing (7) and

    special nuts (8).

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    Starting power for the screw connection: 40 Nm.

    When dismantling the injector tube (1) the screw connections (6 and 8) have to be loosened,and the injector tube (1) has to be pulled out of the tube at the housing by short right- andlefthand turnings.

    Attention has to be paid to correct O-ring sealings and properscrewing of the injector tubes!

    6.3 Installation and removal of the C-Injectors

    Figure 5: C-Injector

    Designation

    1 Injector tube2 C-Injector3 Clamping strap4 Hexagon nut (flanged nut)5 Connecting trunnion6 Disk

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    Figure 6: Mounting and removel of the filter supporting cages

    Designation

    1 Filter supporting cage 4 Special nut2 Inlet nozzle 5 Injector tube3 Tension bars, straight 6 Tension bars, cranked

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    The installation of the filter supporting cages has to be effected as follows:

    - Insert filter supporting cage (1) with clamped on inlet nozzle (2) in the already installed filtersleeve and screw with tension bars (3 and 6).

    The removal has to be effected as follows:

    - Detach screwing

    - Pull out injector tube (5) and lay down

    - Loosen special nuts (4), and turn tension bars (3 and 6) by 90.

    - Get hold of filter supporting cage (1) at inlet nozzle (2) andpull same out of the filter sleeve.

    Figure 7: Removal of filter supporting cages with auxiliary tools

    To facilitate the removal of the filter supporting cage an auxiliary tool can be used accordingto the above sketch.

    Extras can be provided by the spare parts service.

    When installing the filter supporting cages attention has to be paidto a correct screwing !

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    6.5 Installation of the inlet nozzle

    Figure 8: Installation of the inlet nozzle

    The inlet nozzle is provided with 4 wedge-shaped ribs acting as erection aid.For the installation of the inlet nozzle it will be placed on an even base, and the supporting

    cage has to be pushed with a strong jerk over the inlet nozzle. As soon as the subdividedend ring of the supporting cage snaps in the groove of the inlet nozzle the correct connectionhas been established.

    6.6 Removal of the inlet nozzle

    Figure 9: Removal of the inlet nozzle

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    The inlet nozzle once installated at the supporting cage remains normally always in thisposition. If a removal of the same will become necessary it has to be proceeded as follows:

    - Put on mounting lever (included in the supply) (see figure), expand supporting cage andremove inlet nozzle from hand. If no erection lever will be existing the expanding procedurecan also be effected by a squared timber. The supporting cages should not be bentmanually for the removal of the inlet nozzle, since uncontrolled deformations may lead todamages of the filter sleeves.

    6.7 Assembly of multipart supporting cages

    Figure 10: Erection of the intermediate ring into the supporting cage lower part

    During assembly of multipart supporting cages the intermediate ring will first be meshed inthe corresponding supporting cage lower part.

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    Figure 11: Mounting of the supporting cage upper part into the intermediate ring

    Then the supporting cage upper part will be inserted diagonally in the intermediate ring(pay attention to the position of the moulding seam), and then the supporting cage lockedby turning.

    6.8 Dismantling of multipart supporting cages

    During the dismantling procedure only the supporting cage upper part each will be removedfrom the intermediate ring, whereas the intermediate ring remains in the correspondinglower part.

    As to the operating procedures please refer to:

    "Removal of the inlet nozzle" and "Assembly of multipart supporting cages" (duringthis procedure the inverse sequence has to be considered).

    Attention has to be paid during installtion and removal of the filter

    supporting cages, as well as the inlet nozzles and intermediate ringsto the correct procedure !

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    6.9 Filter sleeve removal

    The quick and simple sleeve changing at the sleeve-round filter will be effected from theclean gas side.

    6.9.1 Installation of the filter sleeves

    For the installation of the filter sleeves the following procedures are required:

    - Removal of the injector tubes

    - Removal of the filter supporting cages

    - Removal of the defect filter sleeves

    Figure 12: Mounting of sleeve

    - Place the folded filter sleeve (supply estate) through the corresponding hole in the sleevebottom. Unfold the sleeve due to reciprocating motions and lay with the top sealing ring onthe sleeve bottom.

    - Align the longitudinal seams of the filter sleeves in the same direction such that they are inalignment with the tension bars.

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    Figure 15: Screwing of tension bars

    - Screw tension bars, however, avoid excessive tightening.

    - Install injector tubes.

    Pay attention to a correct screwing of the filter sleeve fastening!

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    6.9.2 Removal of the filter sleeves

    The removal of the filter sleeves will be effected in the reverse sequence. Before removalthe filter cleaning should be switched-in for such a long period until the filter sleeves are freefrom dust. In certain cases, e.g. in case of dust types which are dangerous to health orexcessive heat it can be advantageous to let the fan of the filter plant operate in throttledstate. The thus penetrating fresh air through the sleeve bottom holes creates a betteratmosphere for the personnel. Useless filter sleeves have to be disposed according to thelocal conditions considering the legal prescriptions.

    When changing the filter sleeves only the filter sleeve quality has tobe used which has been designed for the dust to be filtered!Accident preventing prescriptions have to be considered carefully!If required by the local prescriptions protecting clothes have to beused!Breathing masks have to be used in general!The prescriptions for disposal of filter sleeves which can no more beused have to be paid attention to!

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    6.10 Replacement of valve covers, diaphragms and silencers

    6.10.1 Diaphragm valve - model: C41 and C51

    Figure 16: Diaphragm valve C51

    Designation

    1 Valve block 8 Special nut (20 Nm)2 Main diaphragm 9 Control diaphragm3 Spring 10 Cover control diaphragm4 Valve cover main diaphragm 11 Screw (8 Nm)5 Silencer 12 Shut off valve6 Screw (4 Nm) 13 Hose7 Washer 14 Plug-in screw fitting

    Replacing the main diaphragm

    - Close the stop valve (12) and create a vacuum in the valve block (1) by carrying out severaldedusting procedures.

    - Pull out sleeve (13) from the plug-in screw fitting (14) by sliding the locking mechanismback (see direction of arrow in the illustration "Diaphragm valve C51").

    - Remove cover (4) by unscrewing the cap nuts (8) and washers (7) from the valve block (1)and replace the diaphragm (2) with the compression spring (3).

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    It should be noted here that the pressure build-up bore hole in the membrane engages withthe corresponding bore hole of the valve block!Do not forget to install the compression spring (3)! Carry out a performance check!

    The starting torque for the nut caps is 20 Nm!

    Replacing the control diaphragm

    - Unscrew the screws (11) from the cover (4), remove the cover (10), and replace the controldiaphragm (9).

    The starting torque for the screws is 8 Nm!

    Replacing the silencer

    - Unscrew the screws (6) from the silencer (5) and replace the silencer.

    The starting torque for the screws is 4 Nm!

    Do not undertake replacement of the membrane until the valve blockis in a vacuum state!

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    6.10.2 Diaphragm valve - model: C50 and C80

    Figure 17: Diaphragm valve C50 and C80

    Designation1 Valve block 8 Special nut (20 Nm)2 Main diaphragm 9 Control diaphragm3 Spring 10 Cover control diaphragm4 Valve cover main diaphragm 11 Screw (8 Nm)5 Silencer 12 Shut off valve6 Spring 13 Hose7 Washer 14 Plug-in screw fitting

    Replacing the main diaphragm

    - Close the stop valve (12) and create a vacuum in the valve block (1) by carrying out severaldedusting procedures.

    - Pull out sleeve (13) from the plug-in screw fitting (14) by sliding the locking mechanismback (see direction of arrow in the illustration "Diaphragm valve C50").

    - Remove cover (4) by unscrewing the cap nuts (8) and washers (7) from the valve block (1)and replace the diaphragm (2) with the compression spring (3).

    It should be noted here that the pressure build-up bore hole in the membrane engages withthe corresponding bore hole of the valve block!

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    Do not forget to install the compression spring (3)! Carry out a performance check!

    The starting torque for the nut caps is 20 Nm!

    Replacing the control diaphragm

    - Unscrew the screws (11) from the cover (4), remove the cover (10), and replace the controldiaphragm (9) with compression spring (6).

    The starting torque for the screws is 8 Nm!

    Replacing the silencer

    - Unscrew the silencer (5) and replace it.

    Do not undertake replacement of the membrane until the valve blockis in a vacuum state!

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    6.11 Overhauling the pilot valves

    The pilot valves are built-in a explosion protected pilot box-housing.Structural changes at the equipment or at parts of the equipment are notallowed. Unused duct screwings must be plugged by means of blind plugs.Before opening theequipment the operating voltage must be switched-off.

    Before opening the equipment ist must be guaranteed that:- no explosive atmosphere does exist and- no dust deposits are on the equipment

    Figure 18: Replacing the pilot valves

    Designation

    1 Valve2 Coil3 Pilot box housing/bracket4 Seal5 Nut6 Hose7 Coil connection

    The installation and disassembly of the pilot valves is to be carried out as follows:

    - Pull out hose (6) from the plug-in screw fitting by sliding the locking mechanism back.

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    - Loosen lock nut (5) and remove entire valve (1) upwards.

    - Install new valve (1) and screw tightly with the lock nut (5).Be careful to ensure that the seal (4) sits upright on the bracket!

    Safe operation of the pilot valves is guaranteed only with the use oforiginal spare parts!

    After operation of the equipment the housing cover must bemounted dusttight.

    - The unobjectionable condition of the cover seal must be checkedbefore assembly of the cover.

    - The 6 screws of the housing cover must be tightened strongly.

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    7 Spare parts and customer service

    7.1 Stockkeeping of spare parts

    For a continuous function- and operation readiness and also for a correct repair of thesleeve-round filters the stockkeeping of spare- and wear parts is an important condition.

    7.2 Ordering of spare parts

    The ordering of spare parts will be done generally according to the spare parts list.The following indications have to be made:

    - Com.-no.

    - Machine-no.

    - Type

    - Spare part designation

    - Spare part number

    - Required number of pieces

    - Exact despatch address (e.g. exactly designated place of installation, inventory number,name of the person to whose attention the goods are supplied)

    - Delivery date

    It has to be considered that due to the variety and the special application of the sleeve-roundfilters not all spare- and wear parts can be stored in any number of pieces. Therefore it isstrongly advised to keep a pre-planned number of pieces on stock.

    7.3 Customer service

    The FILTRES INTENSIV customer service can be consulted for all problems regardingsleeve-round filters.

    Attention has to be paid to a sufficient stock of spare- and wearparts!When using spare parts which deviate from the original executionthe correct function of the sleeve-round filters may be influenced oreven endangered.

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    7.4 Addresses of customer service and spare parts

    All requirements regarding spare parts or customer service can be directed to the followingaddresses:

    NTENSIV

    Zone Ecopole - Route de Sarrelouis

    57320 BOUZONVILLEFRANCETel: +33 (0)3 87 78 32 22Fax: +33 (0)3 87 57 96 97E-mail: [email protected]

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    8 Separate documentation

    1. Appendix

    2. Control unit

    3. Compressed air set

    4. Compressor


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