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Copyright 2011 Rockwell Automation, Inc. All rights reserved.

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Rockwell AutomationProcess Solutions User Group (PSUG)

November 14-15, 2011

Chicago, IL McCormick Place West

Digital Monitoring &

Control System for

offshore platforms withFoundation Fieldbus

Alfredo Cardenas

AMC Medicin y Control


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Abstract

Advantages of implementation of PlantPAx system with

Foundation Fieldbus technology in a low consumption system foroffshore platform Sinan-A & Sinan-B to get operational efficiency


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3

Agenda

1. Who is AMC

2. Background

3. Challenges

4. Solution

4. Lessons learned


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4

Who is AMC?

A Rockwell Automation System Integrator

http://amc-tec.net


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5

Who is AMC?

AMC has 25 years ofexperience implementingprojects and offeringmaintenance / calibration tofield instruments.

Installation of fieldinstruments in 7 offshoreplatforms in compressionmodules.

Experience on constructionof 27 different plants(instrumentation phase) onPemex & private industry.

Design & construction oftest equipment for well

cementation Automation servicesfocused on control systems& field instruments

Ignition systems for burners


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Who is AMC?

Pioneers on power generation using oil-well gas..with noconsumption!!

Micro Generators

Based on magnetic copling technology

Alternative Power Generation:


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2. Background


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(Confidential For Internal Use Only) Copyright 2008 Rockwell Automation, Inc. All rights reserved. 8

Project:

Engineering, Construction, installation &start up of a power generation system(1500W) for automation systems inoffshore platforms Sinan-A / Sinan-B forLitoral Tabasco Oil Field.


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User s previous experience

Offshore Platform May-A


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Offshore Production Requirements

1

Safety & Reliability

Severe operation conditions

Limited space

Uninhabited facilities trends

State of the art equipment

RA offeres value added solutions for offshoreapplications:

Integrated Control systems MCC Safety & critical control Commissioning time reduction Lower capexLower Total Cost of Ownership Better control and communication


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General Background

Existing Basic Process Control &Emergency Shutdown Systems oneach offshore platform (Pemex)


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General Background

Typical solution for power generationSolar generation systems proposal


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General Background

Photovoltaic cells installation proposal


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General Background

Example ofPhotovoltaiccells

installation

Batteriestypicalarragement


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General Background

Real Case, Yaxche-B offshore


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SINAN-A & B background

Started up: July & March 2006.

Designed to operate with photovoltaic

systems & air generators, gas turbineor fuel cells once production started.

Due to power required, the use ofphotovoltaic cells was not an option.

Pemex had to request an alternativegeneration system because theautomation systems installed, whichare responsible for monitoring theoperation conditions of wells, remote

shutdown of wells, emergencyshutdown & surveilance system(CCTV), were out of operations dueto lack of electrical energy.


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Scope of supply

Basic & detailed engineering for construction, installation & startup of a 1500W, power generation system, 500 W of back up & 72 hours of autonomy

based on maintenance free batteries for each platform Sinan- A & Sinan-B. Development of basic and detailed engineering for the supply, construction,installation and commissioning of the following low power consumptionsystems:

Digital monitoring & Control System.

Emergency Shutdown System. Rehabilitation of Interface pannel

Surveillance system (CCTV).

All systems replace existing equipment in offshore facilities.


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Well operative conditions


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3. Challenges


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Challenges

Basic & detailed engineering for construction, installation & startup of a 1500W, power generation system, in a limited space offshore facility.

Power supply back up required large space to be installed. Existing systems required big amount of electrical power, so they had to be

replaced.

New systems had to be installed in the same space as the installed base, orbe smaller

What about the cloudy days?


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Agenda

4. Solution


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Solution

Micro Generators

Based on magnetic copling

tecnology

Alternative energy

generation system:

The Micro Power Generator with magnetic coupling

is developed as an alternative energy sourcerenewable or green energy, which can meet thecurrent energy sources, produces no environmentalimpact, does not pollute, and does not usesubstances that could damage the environment.MG-500, is an energy innovation that usessustainable energy. It uses the pressure of a fluid togenerate electricity, returning it to its originalprocess, minimizing environmental impact.

MG500


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Gas Inlet

Gas Outlet

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2

3

4

Principle of operation of

Micro Generator


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Entrada de Gas

Salida de Gas

As the blades and the inner shaft are in a

hermetically sealed chamber or enclosure andtransmission of movement to the arrow isperformed by external magnets, there is nopossibility of gas leaks and we have the abilityto handle high pressures in thefeeder gas line safely.

Power Line

Simulation of Integration


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Rockwell Automation Capabilities

Sistemas Integradosde Informacin

Control de Compresoresy Turbomaquinaria

Control Avanzadode Procesos

Sistema Base

Control Inteligentede Motores

Administracin deldesempeo de activos

Seguridad y ControlCrtico

Monitoreo de Vibracin

MPC


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Control & Safety system in same platform

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Operator Interface

CIP Network

(EtherNet/IP)

FT View HMI Data Server

SISProcess Control


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Device Integration Options

Preferred integration with process instruments27

Leverage EtherNet/IP

Provide options for processdevice connectivity

Deliver best-in-class integrationfor power and motor controldevices

Device Integration Strategy

From the supervisory

layer

(Engineering,

Operations, Asset

Management)

Seamlessly through the

controls layer

To multiple options

at the device layer

Intelligent

Devices

Compact, Flex,and 1756 HART

CN2PA LinkingDevice

CN2PA LinkingDevice

FFLD Linking

Device

FFLD-C LinkingDevice Drives andMCCs

Instrumentation


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Fieldbus Foundation H1 technology selected

Support of Fieldbus Foundation instrumentation vialinking device

EtherNet/IP and ControlNet high-speedcommunication backbone

Low consumption system by design

ONE architecture, ONE set of equipment and ONEset of hardware for control andasset management

Multiple devices in same segment help reducecontrol hardware (I/O)

Low consumption field devices (E+H)

The Linking Device (LD) brings data from 4 H1fieldbus networks directly onto the E/IP backbone

PlantPAx includes Fieldbus Foundation H1 connectivity


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Power Generation System


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Power generation System Sinan A y B.

Power Generator


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TRANSMISOR DE PRESIN17 PIEZAS

TRANSMISOR DETEMPERATURA8 PIEZAS

TRANSMISOR DENIVEL02 PIEZAS

TRANSMISOR DE FLUJO02 PIEZAS

FOUNDATION FIELDBUS

LINKING DEVICE1757-FFLD4

4-20 mA / HART

TRANSMISOR DEPRESINXX PIEZAS


INTERRUPTOR DEPOSICIN5 PIEZAS

SOLENOIDE9 PIEZAS

24 VCD 24 VCD

HIGH SPEED ETHERNET (HSE)

TRANSMISOR DE PRESIN01 PIEZAS


CONTROL DE NIVEL01 PIEZAS

MODULO DEMONITOREO DEMICROTURBINA01 PIEZA

CMARAS EXPROFF05 PIEZAS

POR OTROS POR OTROS

SISTEMA DE GENERACIN DE ENERGASISTEMA DE CCTV SISTEMA DE CONTROL DE PROCESO SISTEMA DE PARO POR EMERGENCIA

HACIA PLATAFORMA DE REBOMBEO

INGENIERA, CONSTRUCCIN, INSTALACIN Y PUESTA EN OPERACIN DEL SISTEMA DE GENERACIN ELCTRICA DE 1500 WATTSPARA LA PUESTA EN OPERACIN DE LOS SISTEMAS DE AUTOMATIZACIN DE LA PLATAFORMA SINAN-A Y SINAN-B DEL ACTIVO

INTEGRAL LITORAL DE TABASCO

ARQUITECTURA DEL SISTEMA

PLATAFORMA SINAN-A

MARZO 2011 REV. A

4-20 mA / HART


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Smaller space required

Previous system vs New PlantPAx System


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Integration

Foundation Fieldbus technology led to seamlessintegration


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Factory Acceptance Test.

Easy Integration Easy commissioning


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XT technology selected

Controllogix XT hardware

Extended temp. -20...70 C (-4...158 F).

TV certificated equipment

Multiple digital bus integration capabilities

Conformal coating

Capable to operate in extreme conditions


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Foundation FieldBus Integration

1757-FFLD modules provide an easy and securelink between Foundation Fieldbus HighSpeed Ethernet and H1 segments in the PlantPAxsystem.

FFLD allow communication to 4 FF H1 segments

Allows multiple field devices (E+H selected) to beconnected to the same pair of wires.

System prepared for asset managementcapabilities

Remote configuration.


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Agenda

4. Lessons learned

l d


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Lessons learned

MG500 is a great option for greenenergy in oil wells

Power generation systems avoid theuse of valuable space in offshoreplatforms.

RAs collaboration for the design oflow consumption systems helped to

implement a highly efficient system. Process Control System & ESD insame control platform allows forseamless integration & a reduction incommissioning time

Using same configuration &

visualization tools allows for a moreefficient system. RA s PlantPAx allows the flexiblity to

use different bus technologies,allowing users to define the bestsolution for every application.


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Rockwell AutomationProcess Solutions User Group (PSUG)

November 14-15, 2011

Chicago, IL McCormick Place West

Ing. Alfredo Crdenas

AMC Medicin y Control S.A. de C.V.

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