Concentrated savings for your applications

Altivar 1000 Medium-voltage variable speed drive 0.5 to 10 MW

Altivar 1000:a compact heavyweight response to your needs for medium-voltage speed control

PowerFans, pumps, turbine starters

Water treatmentPumps, air blowers

Mines & mineralsConveyors, crushers, fans, pumps

Oil and gasPumps, compressors, air blowers, extruders

• Reduction in energy costs• Protection of motors and equipment• Increased competitiveness• Reduction in maintenance costs

Increase your productivity, make greater savings

less energy with speed control

Altivar 1000 completes the global offer for electrical distribution, motor control and control systems.

40

EnergyEfficiencyenabler

Better resultsReturn on investments • Reduction in installation costs • Speed of commissioning• Optimized location of the electrical control room• Reduction in needs for air conditioning

Increased productivity • Lower production and maintenance costs • Enhanced reliability and continuity of operation

Simplicity of operation • Saves time during use • Ease of maintenance

No disturbance of the motor and the driving load • Improved motor durability •Maximum machine efficiency without risk•Compatibility with new or existing motors •Extended cable length between motor and

drive permitted

Perfect integration in the line supply• Energy losses minimized• No malfunctions or interference with the

environment

Enhanced safety • Dust and damp protection as standard•Protection of people and equipment

A range of high-quality services • A One-Stop-Shop throughout the life of the

installation• Advice and follow-up from specification to

after-sales• International coverage

Better technology• Compact size thanks to medium-voltage IGBT technology• Solution with input transformer integrated in the drive enclosures or placed outside the electrical control room

•Long-lasting components•Optimum sizing•Redundancy of pump or cooling fan as standard • Proven control: - torque and speed with or without sensor - catch on the fly, suppression of critical speeds

• User-friendly interface• Easy remote access to the device parameters• Highly modular design• Simple access to enclosure front panels

• dV/dt or output sinus filter: - reduction in harmonics and stress on the motor, cables and the driven load - quality of the current and voltage waveform

• Solutions with 12/24/36 pulse diode bridge or active rectifier: - better power factor and harmonics than the values imposed by the standards

• IP41 as standard • IP54 as an option on water cooled enclosures• Electromechanical door locking

• A comprehensive offer: - medium and low-voltage drives, motor, electrical distribution, control systems, installation - associated expertise (energy efficiency, line supply study, etc.)

Benefit from innovation on your medium-voltage applications

Water cooled version (up to 10 MW)• Enhanced noise reduction: 70 dB (A)• Very low heat losses in the electrical

control room

Integrated transformer for quick, compact installation

Air cooled version(up to 4 MW)• A simple electrical connection is required• Your equipment is protected by the circula-

tion of cooled filtered air

Reliability and performance

Incomer

Frequency inverter

Diode

bridge

Inverters

Output

reactor

Incomer

Frequency inverter

Water

cooling

equipment

Diode

bridge

InvertersOutput

reactor

Diode

bridge

InvertersOutput

reactor

Incomer

Frequency inverter

Transformer

IGBT

High-voltage IGBT at the heart of the solution

The 3-level inverter topology using high-voltage IGBTs in conjunction with an advanced control strategy can be used to obtain:

• Increased reliability due to a reduction in the number of components • Minimized losses since the IGBT does not need a snubber and

requires little switching power• No pulse torque• Minimized harmonics on the motor• Intrinsic safety: current switched off instantaneously in the event of a fault

Benefit from excellent efficiency with technology that is more simple, more flexible, more reliable

Optimum output current quality

Compact size: Up to 1.5 MW per meter of enclosure

effiency, one of the best on the market

~99 %MTBF: more than 4 fault-free years

> 50 000 h

Air cooling for a standalone installation

(up to 4 MW) Example of a 2 MV drive

Easy customization of the applicationLarge capacity of the incoming and internal distribution compartment

Compactness and ease of maintenance3 inverter phases

Quality of the line supplyRectifier bridge (12 or 24 pulses)

Compactness and accessibility Control on the pivoting panel

Continuity of operation Redundant fan as standard

Ease of programming and open communicationPLC

Protected motor and cables Output reactor

Reliability and ease of maintenance Power module (1 inverter phase with High-Voltage IGBT with DC capacitors)

Simplicity of useDirect access to the power electronics

Water cooling to compensate for the room getting warmer (up to 10 MW) Example of a 6 MW drive

Easy customization of the applicationLarge capacity of the incoming and internal distribution compart-ment

Compactness and accessibility Control on the pivoting panel

Quality of the line supply Rectifier bridge(12 or 24 pulses)

Ease of programming and open communication PLC

Protected motor and cablesOutput reactor

Inverters 1 and 2

Modularity Easy to place inverters in parallel

Continuity of operationWater-cooled system with redundant pump as standard

Reliability and ease of maintenancePower module (1 inverter phase with High-Voltage IGBT with DC capacitors)

Make your life easier with complete solutions

Altivar 1000 is open to most networks, and can be integrated in any medium or low-voltage architecture.

With the Altivar 1000, Schneider Electric has created a comprehen-sive, safe, and consistent offer for:• Controlling and supplying equipment •Improving performance

Schneider Electric, world leader in electrical distribution and control systems, presents a range of products, solutions and services for:• Transforming and routing energy • Automating machines and processes, in complete safety• Controlling, supplying and making equipment safe.

Schneider Electric global Solution offer

Electric substation

MV motor and drive

LV switchboard LV motor control switchboard LV variable speed drive

MV motor starter control AIS MV switchboard MV/MV transformer

GIS switchboard MV/MV power transformer

AIS 12 MV switchboard

Power management and monitoring

The Altivar 1000 solution is based on an assembly of a transformer, drive and medium-voltage electric motor.Schneider Elec-tric can provide a turnkey solution including the drive and associated equipment (electrical distribution, control systems).For more informa-tion, please contact our project teams.

Secondary electric substation

Ensure the reliability of your installa-tions with a simple open architecture

• An innovative control system which is based on: - A latest-generation microprocessor board (to ensure quick and accurate torque and speed control in real time) - A programmable PLC function for openness to networks and easy

adaptation to the application (electric drive system auxiliaries taken into account)

•Seamless integration into a control system architecture (the PLC supports the main types of industrial networks)

•Advanced control functions that are simple to implement: - Autotune function for safe, quick startup - Diagnostics and maintenance locally (via terminal or PC) and remotely

Information

Equipment

Fieldbus

Altivar 1000

Control

Ethernet

Servers

Operator stations

Medium-voltage switchboard

PLCs

Ease of program-ming and diagnos-ticsThe drive has ad-vanced parameter-set-ting and diagnostic functions.It is possible to access the machine status with the key values signature (current, volt-age, etc. in real time).

Medium-voltage variable speed drive

Setup and support as benefits of an international group

Schneider Electric’s expertise

Service experts are on hand to help you:•get maximum return from your investments•optimize the value of your installations throughout their life cycle

A wide range of associated services

• Audit and consultancy: - line supply consultancy (compensation,

filtering, harmonics, etc.) - shaft line study (torsional analysis, etc.) - energy efficiency, so as to determine the

best drive solution

• Bespoke project management

• Factory tests at maximum power with or without motor

We apply our industrialization capacity to Services, thus guaranteeing your success.

• Installation and startup with: - assistance and troubleshooting - specific maintenance contract

(possibly including remote access and reconditioning)

• Customized training

• Speed and flexibility of service provision

Make the most of your energy

Altivar 1000 : technical specifications

General characteristics

Converter typeInput DFE 12P DFE 24P AFE 12-pulse diode bridge 24-pulse diode bridge Active rectifier (PWM)

Output Neutral point clamped (NPC) 3-level voltage source PWM inverter with IGBT

Input voltage Adapts to any type of medium-voltage network Variation: standard ± 10%

Input frequency 50/60 Hz ± 3% 50/60 Hz ± 3% 50/60 Hz ± 3%

Power factor > 0.96 > 0.96 > 0.98

Efficiency at nominal power ~ 0.99* ~ 0.99*

Type of motor supplied Asynchronous motor as standard, synchronous motor as an option

Motor connection3-phase output voltage - Standard: 0 .. 2300 V - 0 .. 3300 V

- Options: 4160 V - 6600 V - 7200 V - 10,000 V - 13,200 V etc

Output frequency Normal: 5 .. 70 Hz, Extended: 5 .. 140 Hz

Input transformer - External, oil type or dry type (no limit on distance) - Integrated in the converter, dry type only

Auxiliary voltage 400 V 3-phase, 50 Hz – 460 V 3-phase, 60 Hz 230 V single-phase, 50 Hz (UPS)

Protection index - air cooling: IP41 - water cooling: IP41 and IP54 as an option

Safety system Grounding of DC bus, locking system

Paintwork RAL 7035 (standard)

Cooling - air with redundant fan for power ≤ 5200 kVA - water with redundant pump for power ≤ 14,400 kVA

Reference standards IEC EN 61800-3, IEC EN 61800-4, IEC EN 61800-5-1, IEC EN 60204-11, IEC EN 60529 Standards Others as an option

European directives 98/37/EC and amendments, 89/336/EEC and amendments

Control characteristics

Motor control modes V/f type control, sensorless flux vector control, flux vector control with speed sensor. Catch on the fly, master/slave functions, autotuning, suppression of critical speeds

Number of quadrants 2 2 4

Steady state operation Speed accuracy in steady state: ± 0.05% with speed sensor; ± 0.05% without speed sensor

Dynamic operation Response time in torque control mode: 5 ms

Protection Overcurrent, overload, overvoltage, voltage dip, ground fault, jammed motor, etc.

Interface - Graphic keypad for local operation - Wired and networked remote communication

Communication Standard: Ethernet, Profibus, Modbus Options: CANopen, DeviceNet, etc.

* Drive without transformer

Environmental characteristics

Storage temperature - 20 .. + 70°C

Operating temperature +5 .. + 40°C. Operation possible up to + 50°C. In this case, derating of 2% per degree Celsius above 40°C.

Cooling method A33 series: air cooling W33 series: water cooling

Heat exchanger Internal water-water exchanger(W33 series only) External air-water exchanger (option)

Cooling liquid temperature Input: + 5 .. + 35°C(W33 series only) Output max. + 40°C

Relative humidity < 95%, without condensation

Altitude < 1000 m above sea-level

Vibration 3M1 class in accordance with standard IEC 721-3-3: Movement: 0.3 mm over a range between 2 and 9 Hz

Acceleration: 1m/s2 over a range between 2 and 9 Hz

Noise level Air cooling: ≤ 80 dB(A) Water cooling: ≤ 70 dB(A)

Options

Braking by chopper and resistor

Input isolation switch with grounding

Output isolation switch with grounding

IP54 (water cooling)

Output sinus filter (for retrofitting)

External air–water exchanger

Inverter + battery charger

Drive for several motors for connection to the network (by-pass)

Other standards and certifications: NEMA/ANSI, UL, CSA, DNV, GOST, etc.

ATV1000_xx y 33

Name of range

Nominal power(kVA)

Cooling Output voltage33: 3300 V

A (air)

W (eau)

zzz

Input bridge

DFE 24 P

AFE

DFE 12 P

Identification code

Examples : - ATV1000_3K6 A33 12P - ATV1000_10K8 W33 AFE

DFE: Input diode bridgeAFE: Active input bridge (PWM)12P: 12-Pulse24P: 24-Pulse

A33 series: air cooled 3300V

IN (ARMS) AN (kVA) PM (kW) DFE AFE

ATV1000 - 1k3 220 1260 1100

ATV1000 - 1k8 320 1830 1600

ATV1000 - 2k6 450 2570 2250

ATV1000 - 3k6 640 3660 3200

ATV1000 - 5k2 900 5140 4500

* Other overload possible: please contact us.

Service class*

(according to standard IEC 146-1-ƒ 3.10.3.5)With 10% overload

Dimensions and weight

L x D x H (mm)Weight (kg)

References

2000 x 1000 x 3125 (FA1) 3800 x 1000 x 31252800 6500

Note • The dimensions refer to the standard configuration.• The values for the power on the motor shaft “PM” are given for a power factor of 0.9 and motor efficiency of 0.97. They should be adapted to each application.• The nominal power without overload is higher than that in the above table.• The values given are for a motor frequency of 70 Hz maximum.For higher frequencies: please contact us.

3400 x 1000 x 3125 (FA2) 7600 x 1000 x 31255200 12000

FA1 FA2

Typical dimensions for DFE converters

815

2300

1400600

2000

Control

Aux.

3125

1000

10

3125

1000

10

815

2300

14006003400

Control

Aux.

1400

W33 series: water cooled 3300V

IN (ARMS) AN (kVA) PM (kW) DFE AFE

ATV1000 - 1k6 260 1490 1300

ATV1000 - 2k4 390 2230 1950

ATV1000 - 3k6 580 3320 2900

ATV1000 - 4k8 780 4460 3890

ATV1000 - 7k2 1160 6630 5790

ATV1000 - 10k8 1740 9950 8680

ATV1000 - 14k4 2320 13260 11570

* Other overload possible: please contact us.

Service class*

(according to standard IEC 146-1-1 ƒ 3.10.3.5)With 10% overload

Dimensions

L x D x H (mm)

References

2800 x 1000 x 2310 (FW1) 5200 x 1200 x 2310 (FW6) 2400 4800

4400 x 1000 x 2310 (FW2) 3850 7800 x 1200 x 2310 (FW7)4600 x 1000 x 3125 (FW3) 76003950

6200 x 1000 x 2310 (FW4) 10400 x 1200 x 2310 (FW8) 5150 9800

9000 x 1200 x 2310 (FW5) 13200 x 1200 x 2310 (FW9)7400 12000

FW1

FW2

Typical dimensions for DFE converters

2300

1400600

2800

Control

Aux.

2310

1000

10

800

2300

1400600

4400

Control

Aux.

2310

1000

10

1400 1000

Typical dimensions for DFE converters(Water cooled 3300V)

FW3

FW4

FW5

2300

1400800

4600

Control

Aux.

2310

100010

1400 1000

2300

14001000

6200

Control

Aux.

2310

1000

10

1400 1400 1000

2300

14001000

9000

2310

1000

10

1400 1600 1400 1400 1000

Prepare your quoteDate Name Phone

Company Position/Organization E-mail

Project name Country

Market segment £ Water & Wastewater £ Oil & Gas £ Power generation £ Mining & Minerals £ Metals

£ Other

Application £ Pump £ Fan £ Compressor £ Extruder £ Other

End user EPC OEM SI

Standars & Certifications £ IEC £ ANSI £ IEE £ UL £ Other

Customer specifications

Project status £ Budget estimate £ RFQ phase

Purchasing time frame £ less than 6 months £ between 6 & 12 months £ between 12 & 18 months £ more than 18 months

Other informationScope of supply

Scope of supply

Quantity of MV drives

Scope of supply £ Drive £ Input transformer

£ Input switch/breaker £ Output switch/breaker £ By-pass

£ Motor £ Other

Supply data

Power supply Voltage kV ± % Frequency Hz ± %

Short circuit power (MVA) max: min: HV cable length

Auxiliary supply Voltage V ± % Frequency Hz ± %

Control supply UPS (Y/N) No. of phases V Hz

Motor parameters

Type of motor £ Induction £ Synchronous £ New £ Existing (retrofit)

Rated power kW hp Number of poles

Maximum power kW hp

Rated speed rpm Maximum speed rpm

Rated frequency Hz Efficiency % Power factor pu

Rated current A DOL starting current A

Maximum torque % Inertia J (GD2/4) kgm2

Excitation current A Excitation voltage V

Ventilation £ Self-ventilated £ Force-ventilated

Load parameters

Type of load £ Variable torque £ Constant torque £ Constant power £ Other

Breakaway torque (at 0 rpm) kNm pu

Gear Reduction ratio Inertia J (GD2/4) kgm2

Starting time

Overtorque £ 110% 60 s every 10 min. £ 150% 60 s every 10 min. £ Other

Acceleration time Deceleration time

Braking £ Regenerative £ Resistance Braking power kW Cycle

£ Reverse speed

Installation

Temperature (°C) Indoor: min. max. Outdoor: min. max.

Relative humidity Altitude £ less than 1000 m £ Other

Drive £ Indoor £ Outdoor £ Inside container Rectifier £ 12-pulse input £ 24-pulse input £ Other

£ Air cooling £ Water cooling

Input transformer £ Dry type £Oil filled £ Indoor £ Outdoor £ P 00 £ IP54 £ Other

Distance Transformer to drive Drive to motor

Interface

No. of analog inputs 24 VDC 4~20mA No. of analog outputs 24V VDC 4~20mA

No. of digital inputs No. of digital outputs Dry contact

Communication £ Ethernet £ Modbus £ Profibus £ DeviceNet £ Other

Schneider Electric Industries S.A.S.

Head Office89, Bd Franklin Roosevelt92504 Rueil-MalmaisonFRANCE

www.schneider-electric.comwww.telemecanique.com

Due to possible changes in standards and equipment, the features described in this document in the form of text and images are subject to confirmation by Schneider Electric.Designed and created by: GavrinisPhotos: Schneider Electric - Shutterstock

ART : 834977 Date : 07/2008

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