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BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. 1. INTRODUCTION This Borepile failure was first reported to UPPJ Sandakan on the 22 nd August 2014 where a two inch depression on the road was noticed including movement of roadside drain. However, due to recent heavy rain, the failure had deteriorated further. The depression was recorded now at more than a two feet at out bound of Sandakan Town (RHS of the road). More crack were detected at LHS on 12.11.2015. The RHS of the road was barricaded for public safety. 2. LOCATION The failure is located at CH 258.250 along Jalan Kota Kinabalu – Sandakan FT022 at Sandakan District. It is about 24 miles from Sandakan town and 8 miles from the Lahad Datu-Sandakan junction (check point, mile 32). Borepile Failure Ch 258.250 , at FT022 Sandakan GPS : E 117.8262 N5.8342 NE
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Page 1: BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU ... fileBOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. Reported by Gammerlite Sdn. Bhd. Inspection

BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU –

SANDAKAN (R22), SANDAKAN.

1. INTRODUCTION

This Borepile failure was first reported to UPPJ Sandakan on the 22nd August 2014 where a

two inch depression on the road was noticed including movement of roadside drain.

However, due to recent heavy rain, the failure had deteriorated further. The depression was

recorded now at more than a two feet at out bound of Sandakan Town (RHS of the road).

More crack were detected at LHS on 12.11.2015. The RHS of the road was barricaded for

public safety.

2. LOCATION

The failure is located at CH 258.250 along Jalan Kota Kinabalu – Sandakan FT022 at Sandakan

District. It is about 24 miles from Sandakan town and 8 miles from the Lahad Datu-Sandakan

junction (check point, mile 32).

Borepile Failure Ch 258.250 , at FT022 Sandakan

GPS : E 117.8262 N5.8342 NE

Page 2: BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU ... fileBOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. Reported by Gammerlite Sdn. Bhd. Inspection

BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN.

Reported by Gammerlite Sdn. Bhd.

3. SEQUENCE OF EVENT

1ST detected on 22th August 2014.

Depression with two inch dropped on the road and movement of roadside drain

detected.

Borepile Failure Ch 258.250 , at

FT022 Sandakan at Rhs

Page 3: BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU ... fileBOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. Reported by Gammerlite Sdn. Bhd. Inspection

BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN.

Reported by Gammerlite Sdn. Bhd.

Inspection on 12.08.2015

Pavement and RC structures ( Roadside drain and borepile) cracks were visually detected.

Page 4: BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU ... fileBOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. Reported by Gammerlite Sdn. Bhd. Inspection

BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN.

Reported by Gammerlite Sdn. Bhd.

Inspection on 11.11.2015

The failure had deteriorated further. The depression is now more than a foot with cracked

on the roadside drain and structural crack have become wider and bigger.

Warning sign installed and RHS of road (outbound from Sandakan Town) was closed /

diverted.

Page 5: BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU ... fileBOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. Reported by Gammerlite Sdn. Bhd. Inspection

BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN.

Reported by Gammerlite Sdn. Bhd.

Inspection 12.11.2015

Further movement was visually detected with more cracks developed at LHS of the road. Slip

circle indicating failure can be noticed which stretches up to the opposite side of the sealed

shoulder.

Borepile Wall Cracked

Page 6: BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU ... fileBOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. Reported by Gammerlite Sdn. Bhd. Inspection

BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN.

Reported by Gammerlite Sdn. Bhd.

Inspection 13.11.2015

RHS depression further deteriorated to more than two feet. LHS of carriageway showed

further crack and a depression of about four inch is noticeable. Canvass was laid and premix

bund constructed to divert surface runoff water.

Page 7: BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU ... fileBOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. Reported by Gammerlite Sdn. Bhd. Inspection

BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN.

Reported by Gammerlite Sdn. Bhd.

4. PROPOSAL

A) FOR STAGE 1 (ROAD DIVERSION)

At the present rate of deterioration in the current rainy season, the road will be cut off

completely in a matter of time. In order to avoid stranded road user, as a proactive and

preventive measure we proposed to construct a sealed road diversion at LHS as shown at

attachment. The estimation cost for construction of the road diversion is RM 250,000.00.

Total Length of this diversion road is around 90 meter with 7 meter width and construct

with 700mm thickness of pavement structure.

Scope of work for proposed road diversion;

1) Relocation of utilities (11KVA SESB post - 4 nos and telco post- 4 Nos)

2) Site clearing and excavate to subgrade layer the alignment of proposed road

diversion( include demolishing of existing Lhs roadside drain)

3) Prepare Subgrade layer

4) Supply and lay 300mm thickness of sub base material & 400mm thickness for road

base layer

5) Sprayed prime coat and laying 50 mm thickness of Asphaltic Binder course

6) Sprayed tack Coat and laying 50 mm thickness of Asphaltic wearing course

7) Install proper traffic management to guide the road user.

B) STAGE 2 (ENGAGE A CONSULTANT TO DO A PERMANENT DESIGN)

There is an urgent need to conduct a detailed survey and soil investigation to facilitate a

proper design to rectify potential danger to the road user. A qualify consultant have to be

engaged to study the cause of the failure and propose a remedial measure.

Our first line estimates would cost around RM5.0 Million using reinforced earth with suitable

aggregates backfilled as preferred materials.

We hope to be given an opportunity to provide the permanent solution as well as construction

of the proposed remedial slope since we have a good track record in the several slopes we

constructed in this region.

Page 8: BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU ... fileBOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. Reported by Gammerlite Sdn. Bhd. Inspection

Sump

11.60 m

Cross Section

Plan View & Cross Section for Borepile Failure at Ch 258.250, Jalan Kota Kinabalu - Sandakan R22, Sandakan District

Plan View

Sandakan

Kota Kinabalu

90 m

Borepile failed

Pavement Crack & Depression

Roadside Drain

Depression and crack Borepilefailed

Shoulder

4.30m

6.40m

Total Borepile = 35 Nos Highest of column = 12 mLength of borepile 90 m

The critical Section Column : No 13 to No 26

Borepile No. 1

Borepile No. 35

45 m20 m

7.0 m

2.5 m 3.1 m

Depression and crack

Page 9: BOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU ... fileBOREPILE FAILURE AT CH 258.250, JALAN KOTA KINABALU – SANDAKAN (R22), SANDAKAN. Reported by Gammerlite Sdn. Bhd. Inspection

90 m

7 m

Proposed Sealed Diversion road for Borepile Failure at Ch 258.250, Jalan Kota Kinabalu - Sandakan R22,

Sandakan District

Kota Kinabalu

Sandakan

Plan View

Sandakan

Kota Kinabalu

90 m

Borepile failed

Dropped 0.50m and closed to road user

Proposed sealed

diversion

Roadside Drain

Shoulder

45 m

7.0 m

2.5 m 3.1 mAffected Road Crack with depression but

still passable

SESB & telco overhead Cable -2 Nos

(to relocate)

Existing Drain to Remove

20 m

SESB & telco overhead Cable -2 Nos

(to relocate)


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