COMMON RAIL PUMPS - Sirini...2020/03/12 · For test bench. To use with AS0003-00 AAZ034-491...

1

All rights reserved to: SIRINI Srl – Via Lombardia 17 - 20010 Arluno – Milano – Italy

Tel. +39 02 90376944 – Fax: 02 903 76514 e.mail: [email protected] - Sirini is an Original Trade Mark

COMMON RAIL PUMPS

CONTROL OF ACTUATORS

AZ0045-00 FALSE ACTUATORS KIT FOR CR PUMPS

Similar Delphi YDT410

PUMP CONTROL FROM THE ENGINE

AZ0134-278 DIAGNOSTIC KIT FOR COMMON RAIL PUMPS

The tester checks the pressure of the common rail pumps directly from the

engine.You can check the pressure of all common rail pumps CP1, CP3,

Delphi and Siemens/VDO.

(CLOSED RAIL)

AAZ007-60 DIGITAL MANOMETER KIT

Kit composed of a digital manometer 2500 bar and 2 high pressure pipes to

control the common rail circuit.

To be insert between pump and rail directly on the car to verify the

pressure that produce the pump.

CONTROL OF THE RAIL’S CAR ON THE BENCH

AAZ034-35 KIT OF CAPS TO CLOSE THE RAIL

Kit of caps to close the rail to check it on the test bench.

Thread 14x1

To check the grip of the rail

AAZ034-37 KIT OF CAPS TO CLOSE THE RAIL

Kit of caps to close the rail to check it on the test bench.

Thread 15x1

To check the grip of the rail

mailto:[email protected]

2



TO DISASSEMBLE GLOW PLUGS

AZ0038-00 KIT OF WRENCHES TO DISASSEMBLE ALL TYPES

OF GLOW PLUGS INCLUDING JAPANESE BRANDS

The kit includes nr. 2 connections for torque wrench ½” and 3/8

AZ0046-00 FALSE GLOW PLUGS TOOL KIT TO TEST THE

COMPRESSION OF AL BRANDS ENGINES

AZ0056-00 TOOL KIT TO DISASSEMBLE GLOW PLUGS

8X1 and 10x1

AZ0057-00 TOOL KIT TO DISASSEMBLE GLOW PLUGS

9X1

AZ0139-02 MOTOMETER

Tool to check the compression of diesel engines

AZ0058-00 TOOL KIT TO DISASSEMBLE GLO PLUGS ON FIAT

MULTIJET 1.3

COMMON RAIL PUMPS


3



TO CLEAN THE ENGINE

AZ0050-00 KIT OF 36 TUBE-BRUSHES

Kit of nr. 36 tube-brushes to cleaning engine-head, injector-seat and plug-seat.

Nr. 12 in copper diameter from 8 to 19 mm.

Nr. 12 in steel diameter from 8 to 19 mm.

Nr. 12 in nylon diameter from 8 to 19 mm.

PUMP PULLERS

AE0233-01 PULLER X BMW 320 -150CV VP 130 CV

For common rail and VP

AE0233-02 PULLER X BMW 520 TDS – 320D VP-M47

For common rail CP3

AE0233-CP4 PULLER FOR PUMP CP4 ON BMW SERIE 1

AE0260-00 PULLER X PUMP ON RENAULT AND OPEL

MOVANO

COMMON RAIL PUMPS


4



AE0247-05 PULLER X PULLEY FOR C.R DELPHI

AE0290-CP4 PULLER X CP4 PUMP ON AUDI

AE0269-CR PULLER X CR PUMP CP3 ON RENAULT

AE0276-CR PULLER FOR CP4 PUMP ON HYUNDAY SANTA

FE

With ring-nut 40x1.5mm

AE0272-CR PULLER FOR PUMP ON HYUNDAY GETZ

With ring-nut 35x1.25mm

AE0282-CR PULLER X COMMON RAIL PUMP

SIEMENS/VDO ON FORD ENGINE

COMMON RAIL PUMPS


5



AE0300-CP4 PULLER FOR CP4 PUMP

AE0286-CP4 PULLER FOR CP4 PUMP ON HYUNDAY SANTE

FE and KIA SPORTAGE

AE0295-CR PULLER FOR CP4 PUMP ON HONDA 1.6

AE0288-CP4 PULLER FOR CP4 PUMP ONPEUGEOT-CITROEN

Puller for CP4 pumps on Peugeot Citroen (PSA group).

To pull out pulley.

COMMON RAIL PUMPS


6



AE0283-CR PULLER FOR CR PUMP ON HYUNDAI- KIA

Puller for the pinion of high pressure pump

KIA: Sorento BL (2003-2009) Engine D 2.5 VGT

Engine D 2.5 WGT

Hyundai: iLOAD (dal 2007) Engine D 2.5 TCi A

Engine D 2.5 TCi A2

OEM: 09331-4A0000

AE0292-CR PULLER FOR CR PUMP ON HYUNDAI - KIA

Puller for the pinion of high pressure pump

KIA: Carens (UN), Cee’d (ED) & (JD), Optima (TF), Rio (UB), Soul (AM)

& (PS), Sportage (SL) & (SLE), Venga (YN).

HYUNDAI: Matrix, Getz, i30

Engine: 1.1D (TCI-U2)

1.4D (TCI-U2)

1.6D (TCI-U2)

1.7D (TCIU2)

1.6 TCI (U2)

1.4 CRDi (U2)

1.6 CRDi (U2)

OEM. 093312A010

COMMON RAIL PUMPS


7



PUMP DISASSEMBLY

AZ0134-CR SWIVEL VICE FOR PUMP CP1

It is composed of:

AZ0134-0A = Base for swivel vice

AAE001-00 = Bracket for CR CP1 and Denso

Bracket to use only on the vice

AAE001-01 BRACKET FOR PUMP CP3

To use with AZ0134-CR


AAE001-FORD BRACKET FOR PUMP ON FORD (DELPHI)



AAE001-MERC BRACKET FOR CR PUMP MERCEDES CP1


Bracket for vice and test bench

AAE000-04A BRACKET FOR PUMP DELPHI (2 HOLES)

To use with AZ0134-00 or with vice AA2919-01 with AA2963-00

Bracket for vice and test bench

COMMON RAIL PUMPS


8



AZ0018-01 TOOL KIT FOR PUMP CP1

AZ0018-02 TOOL KIT FOR PUMP CP3

AZ0070-CP1H TOOL KIT FOR ANTI-POWDER FILTERS ON CP1

AND CP1H

Kit with tools to dismantle and to assemble anti-powder filters and caps on

pumps CP1 e CP1H

The tool kit is composed of:

AAZ034-165 – AAZ034-153 –AAZ034-911 – AAZ034-169 –AAZ034-159

– AAZ034-161 – AE0268-CR.

All the codes are sold also individually

AAZ034-165 PULLER FOR ANTI-POWDER FILTERS ON CP1H

Similar: 0.986.613.165

AAZ034-153 PULLER FOR ANTI-POWDER FILTER ON CP1H

Similar: 0.986.613.153

AAZ034-911 INSERTER FOR VALVE CAGE ON CP1H

Similar: 0.986.612.911

AAZ034-165-1 MALE FOR REPLACEMENT X AAZ034-165

Male 7x1mm – replacement for AAZ034-165

COMMON RAIL PUMPS


9



AAZ034-169 SPINDLE TO ASSEMBLE CAP 2.4 ON CP1H

Similar: 0.986.613.169

AAZ034-159 SPINDLE TO ASSEMBLE CAP 1.5 ON CP1H

Similar: 0.986.613.159

AAZ034-161 SPINDLE TO ASSEMBLE ANTI-POWDER FILTER

ON CP1H

Similar: 0.986.613.161

AE0268-CR KIT OF PULLER TO EXTRACT DIESEL IN-LET

BRASS PIPE ON CP1 AND CP1H

Diam. Brass pipe: 8 and 10 mm

AE0268-CR12 CLAMP FOR BRASS PIPE OF DIESEL IN-LET

Diam. Brass pipe: 12mm

COMMON RAIL PUMPS


10



AE0277-CP1H3 KIT PULLER + INSERTER BUSHES OF 21mm ON

CP1H3

For bushes 21mm

AE0274-CP1 PULLER X BUSHES OF 17mm ON CP1

For bushes 17mm

AE0278-CP1 INSERTER X BUSHES OF 17mm ON CP1

For bushes 17mm

AAZ034-00 INSERTER FOR CONNECTION ON CP1

Pressing-in tool for low-pressure connection on CP1

Similar 0.986.612.200

AAZ034-01 INSERTER FOR CP1 IVECO CONNECTION

Pressing-in tool for low-pressure connection on CP1 IVECO

Similar 0.986.612.201

COMMON RAIL PUMPS


11



AAZ034-02 INSERTER FOR CP1 RENAULT CONNECTION

Pressing-in tool for low-pressure connection on CP1 RENAULT

Similar 0.986.612.205

AAZ034-03 INSERTER FOR BRACKET AND OIL-SEAL FOR CP1

and CP3

Inserter kit for oil-seal and bracket on common rail pumps CP1 and CP3

Similar 0.986.612.422

AAZ034-04 SCREWS FOR HEAD COVERS CP1

Couple of screws to center the head cover on CP1 pump

Similar 0.986.602.501

AAZ034-05 DEVICE TO ASSEMBLE O-RING

To assemble the o-ring on the pressure control valve with filter on Common

Rail pumps

Similar 0.986.612.787

COMMON RAIL PUMPS


12



AC0482-00 WRENCH FOR IN-LET CONNECTION CP3

Similar 0.986.612.991

AC0468-00 TORX WRENCH FOR COMMON RAIL CP3

AZ0128-427 TAPPET LIFTER KIT FOR CP3 + DURAMAX

Kit of 3 tappet lifters

Simile 0.986.612.427

For CP3 pumps and 110 DURAMAX pumps

AE0278-CP3 INSERTER FOR BUSHES OF 17mm ON CP3

For bushes of 17mm

AZ0128-25 KIT OF INSERTER FOR CP3

Similar: 0.986.611.706 – 0.986.611.815 – 0.986.611.851 – 0.986.612.779

0.986.612.831 – 0.986.612.884.

COMMON RAIL PUMPS


13



AZ0128-24 ADJUSTING KIT FOR CP3 - 6 PIECES

Similar: 0.986.912.841 – 0.986.612.842 – 0.986.612.843 – 0.986.612.844

0.986.612.845 – 0.986.612.846.

AE0264-00 PULLER FOR PRESSURE REGULATOR CP3

AC0516-CR36 OPEN WRENCH 36MM WITH CONNECTION FOR

TORQUE WRENCH FOR PRESSURE SENSOR OF

SIEMENS/VDO PUMPS

With connection for torque wrench 14x18

To be used with torque wrench AC0516-CR

AC0528-CR WRENCH 28MM X SENSOR PUMP CP1

SIEMENS/VDO

AZ0501-CR36 FLAT WRENCH 36MM WITH CONNECTION FOR

TORQUE WRENCH FOR PRESSURE SENSOR OF

SIEMENS/VDO

With connection ½ for torque wrench

COMMON RAIL PUMPS


14



AC0540-HP4 WRENCH RIBE 09 TO DISMOUNT ELEMENT ON

PUMPS DENSO HP3 – HP4

AZ0128-26 KIT TO ASSEMBLE AND TO DISMANTLE SEEGER

ON CR DELPHI PUMPS

AC0520-00 WRENCH TO DISMOUNT CONNECTION DENSO

PUMP HP0 12 SIDES MM 50

COMMON RAIL PUMPS


15



PUMP DISASSEMBLY DELPHI DFP3

AAZ034-498 POSITIONING DEVICE FOR EXTERNAL OIL-SEAL

For pump Delphi DFP3

Similar: YDT498

AAE001-CP4-D ADAPTOR PLATE X PUMP DELPHI DFP3 AND

DFP4

For test bench. To use with AS0003-00

AAZ034-491 INSERTER CAM-SHAFT ON PUMP DFP3

To insert the cone-camshaft on pumps Delphi DFP3

Similar: YDT491

AAZ034-493 POSITIONING DEVICE FOR INTERNAL OIL-SEAL

For pump Delphi DFP3

Similar: YDT493

AC0700-00 KIT 4 WRENCHES FOR PUMP DFP3

Torx wrench with 6 points

COMMON RAIL PUMPS


16



PUMP DISASSEMBLY DELPHI DFP3

COMMON RAIL PUMPS

AE0294-CP4 PULLER FOR HUB OF CP4 PUMPS

Puller for hub of CP4 pumps on engine VW TDI 2.0 and Delphi pumps DFP3 on engine Audi and VW 1.6.

Similar: VW T10489 – V03839037JQ

Delphi: 38535928 and similars


17



SPECIAL WRENCHES FOR PIPES

AC0534-CR WRENCH FOR PIPE-NUT MERCEDES OF 17MM.

Wrench to close the fuel supply pipe-nut pump Mercedes.

Dimention: Star 17mm.

With connection 1/2"

AC0535-CR WRENCH FOR PIPE-NUT MERCEDES OF 19MM.

Wrench to close the fuel supply pipe-nut pump Mercedes.

Dimention: Star 19mm.

With connection 1/2"

AC0414-01 POLIGONAL WRENCH FOR PIPE-NUT

Hexagon 14mm

Hexagon 17mm

AC0414-00 POLIGONAL WRENCH FOR PIPE-NUT

Hexagon 19mm

Hexagon 17mm

COMMON RAIL PUMPS


18



MOTORING COUPLING

AG0119-00 COUPLING FOR TEST BENCH BOSCH

Similar: 1.686.401.028

Hole 10mm - Hole 12mm for EPS 815 (please details on the order)

AG0020-01 COUPLING CONE 20 WITH PULLER

L= 100m

Similar: 1.686.430.024


L= 100m

Similar: 1.686.430.022

AG0023-01 COUPLING CONE 23,50 WITH PULLER

L= 100m

For pump VDO 5WS40844


Similar: 1.686.430.026

AG0025-VP COUPLING CONE 25 WITH PULLER X VP

For pump VP

AG0025-CP4 COUPLING CONE 25 FOR PUMPS CP4.

Motoring coupling composed of: AG0025-02 +

AG0000-CP4 screw for pump CP4

AG0020-CR COUPLING CONE 20 WITH PULLER

Special for pump VDO

COMMON RAIL PUMPS


19



AG0029-VP COUPLING CONE 29 X VP

For pump VP Ford Transit and common rail Delphi

It permits to test the pump without disassemble the original coupling of the

pump.


Similar: 1.686.430.032/034


Similar: 1.686.430.038/040


Similar: 1.686.430.013

AG0135-CR TOOTHED COUPLING X PUMP CP3 MAN

For test bench Bosch EPS815

AG0135-CR1 TOOTHED COUPLING X PUMP CP3 MAN

With 2 teeth reduction – For all test benches

AG0000-CP4 SCREW 18x1.5 X COUPLING CONE 25 x PUMP CP4

COMMON RAIL PUMPS


20



AG0131-CR8 COUPLING PUMP CP1 – CUT 8mm

AG0132-CR9 COUPLING PUMP CP1 – CUT 9mm

AG0133-CR10 COUPLING PUMP Denso/VDO on Ford and Fiat –

CUT 10mm

AG0134-C.D8 COUPLING PUMP Delphi

CUT 8mm - LONG

AG0136-VDO01 COUPLING PUMP VDO

CUT 10mm - LONG

COMMON RAIL PUMPS


21



PUMPS ON THE TEST BENCH

AAE157-08 FLANGE DIAM 50 FOR PUMP CP1

VE flange that allows to fix on test bench CP1 pumps

Similar 1.685.720.062

AAE001-02 FLANGE FOR CP3 PUMP

AS0003-00 BOSCH BRACKET ISO

Similar 1.688.010.124

AAE001-03 FLANGE WITH RING X CP3 MERCEDES PUMP

AAE001-CP1H3 FLANGE FOR PUMP CR CP1H3

AAE001-CP4 FLANGE X POMP CP4

COMMON RAIL PUMPS


22



KIT TO ASSEMBLE COMMON RAIL MERCEDES PUMP ON THE TEST BENCH

AAE001-MERC BRACKET CR MERCEDES CP1

To be used also with sviwel vice AZ0134-CR

AAZ026-03 KIT 2 CONNECTIONS WITH PLATE FOR CR

MERCEDES PUMPS

AG0131-CR8 MOTORING COUPLING FOR TEST BENCH FOR

PUMPS CR CP1 –CUT MM8-

COMMON RAIL PUMPS


23



AAE000-04 FLANGE FOR PUMP DELPHI-FORD

VE flange for Renault Megane that allows to fix on test bench common rail

Delphi – Ford pump

AAE000-04A FLANGE FOR PUMP DELPHI (2 HOLES)

To use on test bench and on vice (28265176)

AAE000-04B FLANGE COMMON RAIL DELPHI LOOP HOLES

AAE001-CP4-D LANGE X PUMP DELPHI DFP3 and DFP4

Pumps: 94254A050A - 28334239

AAE001-NIP FLANGE X PUMP CR DENSO HP2/3 ON

FORD and FIAT

AAE001-VDO FLANGE X PUMP VDO

Pumps: VDO 03L130755AL01

VDO 04L130755B01

VDO 5WS40894

VDO A2C59517047

COMMON RAIL PUMPS


24



AAE002-CR BRACKET FOR PUMP CR VDO ON NISSAN

QASHQAI

5WS40153

AAE003-CR BRACKET FOR PUMP CR VDO

5WS40157

A2C20000754

A2C20000605


5WS40565


5WS40844


5WS40094 (Internal diam. 78mm)

COMMON RAIL PUMPS


25



AZ0063-CR TOOL KIT OF DUMMY PRESSURE REGULATORS FOR COMMON RAIL PUMPS

BOSCH CP3 – DELPHI – VDO - DENSO

Tool kit with 9 dummy pressure regulators for common rail pump Bosch CP3, Delphi, VDO Siemens

and Denso.

Dummy regulators in the tool kit:

A) AAZ034-08 For pump Bosch CP3

B) AAZ034-15 For pump Bosch CP1H/CP3

C) AAZ034-20 For pump Bosch and VDO Siemens

D) AAZ034-16 For pump VDO Siemens

E) AAZ034-21 For pump VDO Siemens with metering

valve

F) AAZ034-07 For pump Delphi

G) AAZ034-17 For pump Denso

H) AAZ034-22 For pump Denso HP3/CP3

I) AAZ034-31 For pump Denso with valve -0190

A CB D

I

E

H

GF

COMMON RAIL PUMPS


26



AAZ034-08 DUMMY PRESSURE REGULATOR CP3

Adaptor for pressure sensor on pump CR –CP3

AAZ034-15 DUMMY PRESSURE REGULATOR CP1H/CP3

Adaptor for pressure sensor on pump CR CP1H-CP3

AAZ034-20 ADAPTOR FOR PRESSURE SENSOR

SIEMENS/VDO- BOSCH

AAZ034-13 DUMMY PRESSURE REGULATOR FOR CR CP1

Similare: 0.986.612.413

AAZ034-36 DUMMY PRESSURE REGULATOR CP4

AAZ034-34 DUMMY PRESSURE REGULATOR PUMP BOSCH

COMMON RAIL PUMPS


27



AAZ034-CP4 CONNECTION TO FIX HIGH PRESSURE PIPE ON

PUMP CP4

To utilise pipe with connection of 14mm

We suggest to buy nr. 2 pieces.

AAZ034-32 CAP FOR PRESSURE SENSOR ON PUMPS

BOSCH –SIEMENS/VDO

AAZ034-16 ADAPTOR / DUMMY PRESSURE REGULATOR

SIEMENS/VDO

AAZ034-20 ADAPTOR FOR PRESSURE SENSOR ON PUMPS

SIEMENS/VDO- BOSCH

AAZ034-18 CONNECTION HIGH PRESSURE VDO

Connection for high pressure pipe for pump Siemens

COMMON RAIL PUMPS


28



AAZ034-19 ADAPTOR TO ASSEMBLE PRESSURE REGULATOR

BOSCH WITH THREAD – REGULATOR

1°GENERATION

For pump Bosch and VDO

AAZ034-21 ADAPTOR / DUMMY PRESSURE

REGULATOR FOR SIEMENS/VDO WITH

SUPPLY VALVE

AAZ034-07 ADAPTOR/ DUMMY PRESSURE REGULATOR

DELPHI

Adaptor for pressure sensor pump CR DELPHI


DENSO

Adaptor for pressure sensor pump CR DENSO

AAZ034-22 ADAPTOR FOR DUMMY PRESSURE

REGULATOR ON PUMPS HP3 –CP3

COMMON RAIL PUMPS


29




DENSO WITH VALVE -0190

PRESSURE CONTROL

COMMON RAIL PUMPS

AAZ007-60 DIGITAL MANOMETER KIT

Kit composed of a digital manometer 2500 bar and 2 high pressure pipes to control the common rail circuit.

To be insert between pump and rail directly on the car to verify the pressure that produce the pump.

On a test bench, AAZ007-60 assembled on the rail to verify the correct pressure inside the rail

Easy instrument but EFFICIENT to check the pressure produced by the pump and the grip of the rail.


Date post:	04-Mar-2021
Category:	Documents
Upload:	others
View:	14 times
Download:	0 times

COMMON RAIL PUMPS - Sirini...2020/03/12 · For test bench. To use with AS0003-00 AAZ034-491...

Documents