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ContentsHistory of the company
Quality
Areas of work
Technological capabilities
Russian Glass Company nowadaysHistory of the Russian Glass CompanyUnits of the Russian Glass Company
Architectural glazingFire resistant glazingResidential glazingInterior glazingVehicle glazing
Production photosTechnological possibilities
Quality Control ServiceTests of productionCertifications
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54HISTORY OF THE COMPANY
RGC nowadaysRussian Glass Company – the market leader in industrial glass processing and production of glass for the construction and transport industries.
RGC is a supplier of glass constructions to more than 2,500 iconic projects in Glazing of residential buildings, commercial, social, cultural, sports and transport facilities.
The company has the most modern equipment, the latest technology for Glass processing and a unique experience in implementation of the complicated architectural projects.
2,5 25> 1400 131 4million square meters of IGU per year
years in the glass market
people – the number of employees
plants in Russia
million square meters safety glass per year
the company’s turnover amountsBI
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6 7HISTORY OF THE COMPANYHISTORY OF THE COMPANY
History of theRussian Glass CompanyThe history of Russian Glass Company originates from 1992, when the largest glass manufacturer in Russia OJSC «Bor Glassworks» created CJSC «Bor Glass» in St. Petersburg. The established company started its market activity in St. Petersburg and Northwest of Russia as a supplier of high-quality polished glass of various thicknesses.
In 1997 the Belgian glass monopoly «Glaverbel» came to Russia and purchased OJSC «Bor Glassworks». In Russia the production of the processed glass sheet is situated in Moscow, St. Petersburg, Nizhny Novgorod, Krasnoyarsk, Novosibirsk, Samara and Yaroslavl.
In 2000 «Glaverbor Petersburg» became the official representative of the Glaverbel Group and «Bor Glassworks» in St. Petersburg. The plant began to provide transparent structures for windows of residential buildings, facade glazing, as well as glassware for construction companies in St. Petersburg and the whole North-West of Russia.
Since 2002, the moderenization of production capacities began at «Glaverbor Petersburg» plant, as a result of which the plant was equipped with the most advanced and unique equipment for industrial glass processing in the North-West region.
2006 – seven factories for glass sheet processing in Moscow (Zhukovsky town), St. Petersburg, Nizhny Novgorod, Krasnoyarsk, Novosibirsk, Samara and Yaroslavl are acquired from Glaverbel by «Adamant» Holding. «Adamant» Holding is one of the largest diversified holdings in Russia, leader of St. Petersburg retail property, in the structure of which there are dozens of manufacturing and construction companies, retail, medical and advertising companies, hotels, restaurants and other enterprises in various
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9 11 131992 1997 2000 2006 2006 2008 2013 2016
business areas. In May 2006 creation of JSC «RGC» (Russian Glass Company).
In 2007, JSC «RGC» joins JSC «Neva stained glass», previously part of the «Adamant» holding structure.
In 2008, opening of the factories in Yaroslavl, Samara and Krasnodar and the largest factory in Eastern Europe for glass processing and manufacturing of insulating glass units in Osinovaya Rosha in St. Petersburg.
Investment in the factory in Osinovaya Rosha amounted to more than 50 million Euro. The factory is equipped with a unique complex of equipment that allows to solve a full range of tasks for the industrial glass processing, producing the technologically sophisticated products: architectural glazing of complicated forms, insulated glass for structural glazing, moulding glazing of large forms, laminated glass and tempered glass in a maximum format 3210 x 6000 mm.
In May 2013 – the reconstruction and modernization of the old factory RGC Knipovich. In July 2013 Russian Glass Company acquires «Kazan Construction Glass» increasing the number of its plants up to 11 and opening new markets in the Republic of Tatarstan. In December 2016 “Solarex Style” company becomes a member of “RGC” Family and it’s total amount of production sites comes up to 13.
In 2016, the production capacity of the 13 factories of JSC «RGC» included 35 modern production lines for insulating glass, 10 glass-tempering furnaces, 2 lines for laminated glass manufacturing, digital printer, as well as a full range of auxiliary equipment for cutting and glass processing.
At the moment Russian Glass Company holds more than 25% of the facade glazing market in Russia and is one of the largest Russian companies for the Glass processing.
The most advanced production equipment and many years of experience provide RGC being the best supplier of glazing projects in Russia and abroad and to look to the future.
98
HISTORY OF THE COMPANY
RGC UnitsThe management company of RGC is located in St. Petersburg.
Russian Glass Company brings together a group of companies in the industrial glass processing, which are located in St. Petersburg, Moscow, Tula, Klimovsk, Yaroslavl , Kazan, Nizhny Novgorod, Samara and Krasnodar.
Saint-PetersburgRGC Osinovaya RoshaRGC MineralnayaRGC Knipovich
RGC ZhukovskyRGC Dzerzhinsky
RGC Nizhny NovgorodRGC KazanRGC Krasnodar
RGC YaroslavlRGC SamaraRGC TulaRGC Klimovsk
architectural glazing
residential glazing
residential glazing
architectural glazing
architectural glazing
architectural glazing
architectural glazing
architectural glazing
residential glazing
residential glazing
residential glazing
residential glazing
residential glazing
vehicle glazing
interior glazing
fire resistant glazing
residential glazing
fire resistant glazing
Saint-Petersburg
Yaroslavl
Moscow
Klimovsk
Tula
Nizhny NovgorodKazan
Samara
Krasnodar
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AREAS OF WORK
ARCHITECTURALGLAZINGRussian Glass Company – the market leader of facade glazing in Russia and CIS. Advanced technology, many years of experience and the project’s support of at all its stages to ensure high quality of glazing and implement the unique ideas of the architects.
Tempered and heat strengthened glass, laminated glass
Structural and spider glazing;
Difficult glazing with tempered (heat strengthened), laminated, fire resistant glass;
Difficult glazing with special energy-saving, sun, multi coated glass (including laminated glass as it’s part);
Curved glazing;
Double glazing with enamelled glass;
Double glazing with silk screen and digital printing.
PRODUCT’S ASSORTMENT
12 13
MIBC «MOSCOW CITY»
ARCHITECTURAL GLAZING
14 15
MIBC «MOSCOW CITY»:TOWER «ON THE QUAY»TOWER «CITY OF CAPITALS»Multifunctional structural glazing (RGC Zhukovsky)
ARCHITECTURAL GLAZING
16 17
MIBC «MOSCOW CITY»:TOWER «OKO»TOWER «EURASIA»Multifunctional structural glazing (RGC Zhukovsky)
ARCHITECTURAL GLAZING
18 19
BANK «SAINT PETERSBURG»Curved multifunctional structural glazing (RGC Saint-Petersburg)
ARCHITECTURAL GLAZING
20 21
BUSINESS QUARTER «NEVSKAYA RATUSHA» (SAINT-PETERSBURG)Multifunctional glazing with silkscreen (RGC Saint-Petersburg)
ARCHITECTURAL GLAZING
22
INNOVATION CENTER «SKOLKOVO», BUSINESS CENTER «GALLERY» (MOSCOW)Multifunctional structural glazing (RGC Zhukovsky, RGC Saint-Petersburg)
ARCHITECTURAL GLAZING23
24 25
MOSCOW INTERNATIONAL HOUSE OF MUSICCurved structural glazing (RGC Dzerzhinsky)
ARCHITECTURAL GLAZING
26 27
CONGRESS AND EXHIBITION CENTER «EXPOFORUM» (SAINT-PETERSBURG)Multifunctional structural glazing up to 3000x5000 mm with digital printing (RGC Saint-Petersburg)
ARCHITECTURAL GLAZING
28 29
MULTIFUNCTIONAL COMPLEX «VTB ICE PALACE» (MOSCOW)Multifunctional structural glazing with digital printing(RGC Saint-Petersburg)
ARCHITECTURAL GLAZING
30 31
INTERNATIONAL AIRPORT «DOMODEDOVO» (MOSCOW)Structural soundproof glazing (RGC Zhukovsky)
ARCHITECTURAL GLAZING
32 33
INTERNATIONAL AIRPORT«PULKOVO» (SAINT-PETERSBURG)Structural soundproof glazing (RGC Saint-Petersburg)
ARCHITECTURAL GLAZING
34 35
SPORTS COMPLEX «YAVARA-NEVA»(SAINT-PETERSBURG)Multifunctional structural glazing (RGC Saint-Petersburg)
ARCHITECTURAL GLAZING
36
AIRPORT «BELGOROD»Spider double glazing with laminated glass (RGC Krasnodar)
ARCHITECTURAL GLAZING37
38
THE MAIN TRAIN STATION (ADLER)Multifunctional structural glazing with enameled glass (RGC Krasnodar)
ARCHITECTURAL GLAZING39
40
WINTER SPORTS PALACE «ICEBERG» (SOCHI)Multifunctional structural glazing with enameled glass (RGC Krasnodar)
ARCHITECTURAL GLAZING41
42
YOUTH CHILDREN’S CENTER «ARTEK» (CRIMEA)Structural sun protection glazing, laminated glass(RGC Krasnodar)
ARCHITECTURAL GLAZING43
44
AIRPORT «STRIGINO» (NIZHNY NOVGOROD)Structural multifunctional glazing, soundproof double glazing(RGC Nizhny Novgorod)
ARCHITECTURAL GLAZING45
46
HOTEL «HAMPTON BY HILTON NIZHNY NOVGOROD»Multifunctional glazing with neutral and blue glass(RGC Nizhny Novgorod)
ARCHITECTURAL GLAZING47
48
HOTEL «HILTON GARDEN INN UFA»Sun protection double glazing with enameled glass(RGC Nizhny Novgorod)
ARCHITECTURAL GLAZING49
50
UNIVERSITY «INNOPOLIS» (INNOPOLIS, KAZAN)Energy-efficient double glazing (RGC Kazan)
ARCHITECTURAL GLAZING51
52
APARTMENT HOUSING «INNOPOLIS» UNIVERSITY (INNOPOLIS, KAZAN)Energy-efficient double glazing (RGC Kazan)
ARCHITECTURAL GLAZING53
54
SPORTS COMPLEX UNIVERSITY «INNOPOLIS» (INNOPOLIS, KAZAN)Energy-efficient double glazing (RGC Kazan)
ARCHITECTURAL GLAZING55
56ARCHITECTURAL GLAZING
57
APARTMENT COMPLEX «ECO LIFE» (IZHEVSK)The glass panels of tempered glass with digital printing (RGC Saint-Petersburg)
58
HOTEL «RADISSON BLU SHEREMETYEVO» (MOSCOW)Sun protection glazing (RGC Saint-Petersburg)
ARCHITECTURAL GLAZING59
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FIRE RESISTANTGLAZINGRussian Glass Company has extensive experience in manufacturing of fire-proof facade constructions, interior and transport applications.
The company offers fire-resistant products of different protection classes to provide the safety of people and protection of the building infrastructure.
61AREAS OF WORK
Fire resistant glass in various shapes and sizes
Fire resistant glazing of different classes, including structural, with multifunctional, sun and energy-saving properties
PRODUCT’S ASSORTMENT
62
MIBC «MOSCOW CITY»«NORTHERN TOWER»Interior fire resistant glazing of the elevator shaft (RGC Zhukovsky)
FIRE RESISTANT GLAZING63
64 65
INNOVATION CENTER «SKOLKOVO», «HYPERCUBE» (MOSCOW)Fire resistant glazing (RGC Zhukovsky)
FIRE RESISTANT GLAZING
66 67
MARIINSKY THEATRE (SAINT-PETERSBURG)Structural glazing, fire resistant glazing(RGC Saint-Petersburg)
FIRE RESISTANT GLAZING
68
FORMULA 1 TRACK (SOCHI)Multifunctional structural glazing, fire resistant glazing (RGC Krasnodar)
FIRE RESISTANT GLAZING69
70
RESIDENTIALGLAZINGRussian Glass Company is one of the universally recognized Russian leaders in the production of the insulating glass units for windows in residential houses. Windows with double-glazing and triple-pane glass from RGC provide warmth, sun protection, soundproofing, safety, and reliability.
71AREAS OF WORK
Energy saving glazing;
Sun-glazed windows with energy-saving;
Multifunctional glazing;
Sound-proof glazing;
Burglar-proof glazing of different classes of protection;
Decorative glazing with the layout, silkscreen, digital printing.
PRODUCT’S ASSORTMENT
72
APARTMENT COMPLEX «VENICE» (SAINT-PETERSBURG)Multifunctional, energy-saving glazing, secure glazing with laminated and tempered glass (RGC Saint-Petersburg)
RESIDENTIAL GLAZING73
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APARTMENT COMPLEX «GRAND QUARTER»(SAINT-PETERSBURG)Double glazing with solar control glass and energy saving glass (RGC Saint-Petersburg)
RESIDENTIAL GLAZING75
76RESIDENTIAL GLAZING
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APARTMENT COMPLEX «FIVE STAR»(SAINT-PETERSBURG)Energy saving glazing, enameled glass black color on frosted glass (RGC Saint-Petersburg)
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APARTMENT COMPLEX «FIREWORK» (SAINT-PETERSBURG)Sun protection double glazing (RGC Saint-Petersburg)
RESIDENTIAL GLAZING79
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APARTMENT COMPLEX «AFANASIEVSKIY» (MOSCOW)Multifunctional double glazing, enameled glass (RGC Zhukovsky)
RESIDENTIAL GLAZING81
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APARTMENT COMPLEX «TAPIOLA» (SAINT-PETERSBURG)Energy-saving double glazing, tempered glass for balcony glazing (RGC Saint-Petersburg)
RESIDENTIAL GLAZING83
84RESIDENTIAL GLAZING
85
APARTMENT COMPLEX «PROMENADE EXPO» (ASTANA, KAZAKHSTAN)Sun protection double glazing (RGC Nizhny Novgorod, RGC Kazan)
86RESIDENTIAL GLAZING
87
APARTMENT COMPLEX «DA VINCI» (ASTANA, KAZAKHSTAN)Sun protection double glazing (RGC Nizhny Novgorod, RGC Kazan)
88RESIDENTIAL GLAZING
89
APARTMENT COMPLEX «EMINENT» (KAZAN)Tinted in bronze color double glazing with energy saving (RGC Kazan)
90
INTERIORGLAZINGRussian Glass Company is uniquely positioned to manufacture products for interior glazing of trade and business centers, hotels, exhibition centers, health care, social and cultural facilities, as well as for the interiors of private houses and apartments.
91AREAS OF WORK
Showcases;
Glass floors and stairs;
Wall panels painted matte or glossy glass;
Wall panels with silk-screen or digital printing;
Glass doors, glass kitchen aprons and countertops of all sizes, shapes and colors, with silk-screen or digital printing.
PRODUCT’S ASSORTMENT
92
CENTRAL CHILDREN’S STORE«ON LUBYANKA» (MOSCOW)Atrium – laminated glass with digital printing (RGC Saint-Petersburg)
INTERIOR GLAZING93
94
DANCE ACADEMY OF BORIS EIFMAN (SAINT-PETERSBURG)Enamelled tempered glass (RGC Saint-Petersburg)
INTERIOR GLAZING95
96
MAIN HEADQUARTERS (SAINT-PETERSBURG)Glazing with laminated tempered glass (RGC Saint-Petersburg)
INTERIOR GLAZING97
98
BUSINESS CENTER «MERIDIAN» (SAINT-PETERSBURG)Wall panels of tempered glass with digital printing(RGC Saint-Petersburg)
INTERIOR GLAZING99
100
SHOPPING AND ENTERTAINMENT CENTER «MONTPENSIER» (SAINT-PETERSBURG)Atrium – double glazing with digital printing.The elevator shaft – laminated glass with digital printing (RGC Saint-Petersburg)
INTERIOR GLAZING101
102
PRIVATE APARTMENT (SAINT-PETERSBURG)Ultra clear tempered glass with digital printing (RGC Saint-Petersburg)
INTERIOR GLAZING103
104
AIRPORT «STRIGINO» (NIZHNY NOVGOROD)Enamelled tempered glass(RGC Nizhny Novgorod)
INTERIOR GLAZING105
106
VEHICLEGLAZINGRussian Glass Company supplies glass products and glass, both for russian and foreign manufacturers of rail, water, land transport modes.
Annually RGC produces more than 30 thousand safety glass and double glazing for vehicles. All products are subject to strict control requirements for safety, strength tests and compliance with international quality standards
107AREAS OF WORK
Secure glazing:with tempered glass, laminated glass;sun and energy protection;with silk screen protective edging around the perimeter.
Secure internal glazing:tempered glass, laminated glass of different thicknesses, shapes, colors, fire resistant glass.
PRODUCT’S ASSORTMENT
108
SIEMENS TRAINS «LASTOCHKA»,«TALGO»
VEHICLE GLAZINGМ109
110
TRAIN WAGONS FOR UNDERGROUND «NEVA»
VEHICLE GLAZING111
112
TECHNOLOGICAL POSSIBILITIESProducts of the Russian Glass Company are manufactured according to the latest technologies by the most modern European equipment: LISEC (Austria), Glaston (Finland), Glasstech (USA), Intermac (Italy) Bavelloni (Italy), Benteller (Germany), Giardina (Italy) Fleischle (Germany).
Glass cutting Edging Print on glass:Enamelled glassDigital printing on glassSilk-screen printing on glass
113TECHNOLOGICAL POSSIBILITIES
Production capacity of the plants include the most advanced assembly line of insulating glass (including fire-proof), tempering furnace (thermal hardening), Heat Soak Test, lines for manufacturing of laminated glass, enamelled glass, digital printer for glass decoration - all products are available in the best possible format 3210 x 6000 mm.
Glass temperingHeat strengtheningBending
Glass laminating
Insulating glass assembly
114TECHNOLOGICAL POSSIBILITIES
115
PRODUCTION INFRASTRUCTURE OF RGC WORKING AREAS
116 117TECHNOLOGICAL POSSIBILITIES
GLASS CUTTING
118TECHNOLOGICAL POSSIBILITIES
119
GLASS TEMPERING, HEAT STRENGTHENING,BENDING
120TECHNOLOGICAL POSSIBILITIES
121
GLASS LAMINATING
122 123TECHNOLOGICAL POSSIBILITIES
GLASS PRINTING
124 125TECHNOLOGICAL POSSIBILITIES
INSULATING GLASS ASSEMBLY
126TECHNOLOGICAL POSSIBILITIES
Technological parametersGlass cutting
Tempering and thermostrengthening
Glass processing
IG production
Bending
Minimum size of glassGlass thicknessMaximum thickness of laminated glass cutting
Glass thicknessMinimum size of glass Maximum size of glassМinimum radius:• 5, 6 mm • 8 mm • 10 mm • 12 … 15 mm
Minimum size of glassMaximum size of glass• 4 mm• 5 mm• 6 … 19 mm
Glass thicknessMinimum size of glassMaximum size of glassBlunting edge grinding, polishing, drilling, milling cuts
Minimum size of the productMaximum size of the product Product thickness Width of the spacer Gas filling Ar - ArgonType of spacerIGU with oversize outer pane
Glass -energy saving solar control multifunctional temperedheat strengthenedlaminated fire resistant
Glass -energy saving solar controlmultifunctional
350 х 350 mm3 – 19 mm8 + 8 mm
5 – 15 mm 1000 х 1000 mm 2440 х 4500 mm
1500 mm 2000 mm 3000 mm 4000 mm
100 х 250 mm
1500 х 2500 mm 2000 х 3000 mm 3210 х 6000 mm
3 – 19 mm 100 х 100 mm3210 х 6000 mm
180 х 350 mm 3210 х 6000 mm 12 – 60 mm 6 – 24 mm any camera or bothaluminum, polypropylene, steelautomatic
127TECHNOLOGICAL POSSIBILITIES
Production of laminated glass
Cutting fire-resistant glass
Glass coloring (Enamelled glass)
Silk screen Glass Printing
Digital Glass Printing
Bending of the free form
Minimum sizeMaximum sizeMaximum thickness of the finished productNumber of layers of glassMinimum thickness of single glassMaximum thickness of single glassLaminated glass with tempered glassLaminated glass with coated glassLaminated glass with holes and cutoutsBent tempered laminated glassFilm thicknessAssembling the figures
Glass thicknessMinimum size of glassMaximum size of glass
All shades on the RAL scaleGlass thickness Minimum size of glass Maximum size of glass
Glass thickness Maximum image sizeMaximum size of the glass on the short side
Glass thickness Maximum size of glassPrint resolution
Glass thicknessMinimum size of glassMaximum size of glassMaximum depth
200 х 700 mm3210 х 6000 mm45 mmnot limited4 mm25 mmpossiblypossiblypossiblypossibly0,38 – 2,28 mmavailable in manual mode
7 – 52 mm100 х 100 mm5000 х 2300 mm
4 – 19 mm 150 х 250 mm 3210 х 6000 mm
4 – 19 mm1200 х 2100 mm2500 mm
4 – 19 mm 3210 х 6000 mm 720 dpi
4-15 mm 300 х 300 mm3100 х 4400 mm600 mm
128QUALITY
QUALITYThe main task of the Russian Glass Company is the continuous improvement of the quality of products in accordance with the requirements of customers to strengthen the competitive advantages in the Russian and CIS markets.
Starting from 2010 RGC has got an international certificate EN 1279-5:2010 for window glass units quality conformity by Stazione Sperimentale del Vetro.
In 2013 RGC received the Certificate of Quality Management System ISO 9001: 2008 and has it’s annual validation.
To maintain a high level of manufacturing quality RGC has a complex control system covering all the stages of the process. The most critical areas of production are equipped with automatic control system.
In each RGC unit, there is also a quality control service that provides:
Incoming inspection of materials and components.Operational control at all stages of production.Control tests for each batch of products manufactured in accordance with the requirements of GOST.
129QUALITY
TYPES OF TESTING FORRGC MANUFACTURED PRODUCTS:
Double glazing
Tempered glass
Laminated glass
Determination of glass sealing;Determination of adhesion capability (strength) of the primary and secondary sealants sealing layers;Determination of the effectiveness of desiccant;Tests for optical distortion;Determination of the dew point.
Tests for strength;Trials on the nature of the destruction;Optical tests;Heath Soak Test.
Falling steel ball test for the strength class;Soft-body test;Gluing materials boiling test
www.rglass.ru/en
Management Company JSC «RGC» 503/3 Vyborgskoe Highway, Pargolovo, St.Petersburg, Russian Federation
Tel.: Fax:E-mail:
+7 812 494 06 80+7 812 494 06 [email protected]