FMC120ACNCMachiningcentrewith3controlledaxisandworktablewithpneumaticpositioningat0°/90°/180°TheFMC120machiningcentrehasbeendesignedtocarryoutdrillingandmillingoperatinsonaluminiumorsteelprofiles(maxthickness3mm). OverallDimensions&Weight
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Version L (mm) P (mm) H (mm) Kg
FMC 120 3600 1700 1800 1400
Power supply Total power installed Air consumption for work cycle Working pressure
3F - 380÷415 V - 50 Hz 3,5 kW 43 NL/cycle 7 bar TechnicalCharacteristicsStructureItconsistsofamachinebedandanuprightsizedtoguaranteegreatstabilityandprecisionduringmachiningoperations.Theconformationofthemachinebedallowsmachiningwastetobecollectedeasily.AxesmovementTheindependentaxesarecontrolledbyservomotorsbymeansofahighprecision,milledrecirculatingballscrewandpreloadedleadscrewfortheZaxis(vertical)andtheYaxis(transversal).SlidingoftheX,Y,Zaxesisalonghighprecisionlinearguides.MovementoftheX,YandZaxesisinterpolated.MachiningheadThisallowsmachiningon3sidesoftheprofileandonthe2endswiththeaidofmillingdisksandblades.
ElectrospindleTheaircooled3kWISO30spindlemotorprovidespowerandreliabilityineveryworkingcondition.Therigidtappingfunctioncanbeactivatedonrequest.Motorspeedadjustablefrom1,000to15,000rpm.
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ToolslubricationMinimumlubricationrequired.Thelubricantusedispureoilor,inadditiontothisifrequested,emulsionwithadedicatedtank(misttypelubricatingcoolant).ToolmagazineThestandardmanualtoolmagazinehas6locations.Onrequest,FMC120canbeequippedwithanautomatic5locationtoolmagazinepositionedontherotatingbeam.
LubricationofmechanicalcomponentsAgunissuppliedtocarryoutmanualgreasing.
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WorkareaorganisationVicesSuppliedasstandardwithfourcastaluminiumpneumaticviceswithdualworkingpressure(lowandhigh)withmanuallongitudinalpositioning.Theirsmallsizereducestheneedtorepositionthevicesandensuresfirmlockingveryclosetothemachiningpoint.Verticalandtransversaladjustmentofthepresserisquickanddoesnotrequiretheuseoftools.Viceswithmanualpositioningandautomaticlockingofthelongitudinalpositionarealsoavailable.
StopsComprisestwomanualstops:oneontherightsideandoneontheleftsideofthebeam,alsousedfortwo-phasemachiningofprofilesthatarelongerthantheCNCstroke.
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WorkingCapacity
Maximumprofilemachinableonthreesurfaceswithtoolprotruding110mmfromthespindlenose.
Maximumworkableprofileonthreefaceswithtoolwith110mmspindleendprojectionandworktablerotation0o/90o/180o
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ProtectionandsafetydevicesTheCNCmachiningcentrebearstheCEsymbolincompliancewiththecontentofDirective2006/42/CE(MachineDirective).ThedesignandconstructionoftheADIRCmachiningcentrecomplieswiththesafetyregulationsinforceintheEuropeanUnionandinthemainindustrialisedcountries(USA,Canada,etc).Inparticular,fortheEuropeanUnionmarketthefollowinglegalprovisionsarecompliedwith:Directive2006/42/CE(MachineDirective),Directive2006/95/CE(LVD)andDirective2004/108/CE(EMC).TheFMC120machiningcentreisalsoequippedwithspecialsafetydevicesdesignedtocomplywiththerelevantproductstandardsandtheregulationsonhealthandsafetyintheworkplace.Comprisestwomanualstops:oneontherightsideandoneontheleftsideofthebeam,alsousedfortwo-phasemachiningofprofilesthatarelongerthantheCNCstroke.
ControlconsoleAttachedtotheprotectioncabinandusedtoexecutecommandsandrunprograms.21.5”display
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PCcomprisingof:128GBSSDGigabitRJ45networkInterface8GBRAMWindows10operativesystemUSBports3-yearinternational''onsite''warrantyTheelectricalsystemhasbeenengineeredincompliancewiththeprovisionscontainedinEuropeanUniondirectives2006/95/CE(LVD),2004/108/CE(EMC)andconformingtotheapplicablestandardsgoverningthesafetyofelectricalsystems(EN60204-1,EN61000-6-2andEN61000-6-4).Specialcarehasbeengiventotheprovisionofemergencycablesandtothesystemforactivatingandresettingthem.Ifanyfaultsoccur,theoperatorisalertedbylightsignalsandmessagesonthemonitor.Intheeventoffaultsorbreakdown,theprotectiondevicesinsidethepanelaredesignedtopreventinjurytopersonsand/ordamagetothemachiningcentreitself.IfforanyreasontheinteractionbetweentheCNCmachiningcentreandtheenvironmentinwhichitisinstalledcontravenesanyoftheabovementionedconditions,itwillbeessentialtoagreewiththepurchaseracomprehensivesolutionforachievingthenecessarysafetyconditionssothatthepurchasercanmaketheareadesignatedforinstallingthemachiningcentresuitableandsafe.LOLA
LOLAisthecloudbasedIoTplatformcreatedbyFomIndustrieforIndustry4.0,withtheaimofmonitoringandincreasingproductivityandefficiency.TheLOLAwebapplicationcanbeaccessedviabrowser(Safari,Chrome),onaPCormobiledevice.LOLAreceivesdatafromtheFOMIndustriemachinetool,viainternetconnection,and
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generatesstatisticsthatcanbeconsultedbytheenduser,regarding:• productivity• efficiency• diagnostics• scheduled,periodicandpredictivemaintenance• alarms,pushnotificationsandpredictivewarning
Characteristics • Developedinresponsivetechnology,whichadaptsthegraphiclayouttothedevice
beingused.• PlantManagerforgroupeddisplayofyourmachinesandalarms,basedonfactoryor
manufacturingdepartment• Timezone/DayTimeSavingLightManagement• LOLAapplicationusers(unlimited,untilexpiryofthelicense)withtwoprivilege
levels,todefinecriteriaforhierarchicalcontentvisibility.• Variousmachinescanbeassociatedwithasingleoperator,orseveraloperatorscanbe
associatedwithvariousmachines.• LOLAisnowavailablein5languages:Italian,English,French,Spanish,German• LOLAallowscontrolofthefollowingwithasingleglance:• machinestatusandefficiency• machiningstatistics• diagnosticsforkeymachinecomponents(e.g.electrospindles,tools,sensors..)• alarmsandwarningslogfortheindividualmachineorthefactory(*forFOMLOLA
compliantmachines)• pushnotificationsforperiodicandpredictivemaintenanceevents.Logofoperations
confirmedinLOLA.Thedataindicateeverytimeakeycomponentiscomingtotheendofitslifecycle,sothatitispossibletoplanthereplacementoperationwiththeFOMservicedepartmentorindependently,thusminimisingmachinestoppages.ExportofdataforintegrationwithMESsystemsWiththeadditionalLolaExporterlicenseitispossibletoexportthedatacollectedbyLOLAinCSVformatlocally,allowingsubsequentintegrationwiththemostcommonMESsystemsFOMCAMGraphicInterfaceGraphicinterfacebasedontheWindowsoperatingsystemforplanningthemachiningoperationsandthepieceswhichautomaticallygeneratestheCNCprogramthatcanbeexecutedbythemachiningcentre.
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ProgramfeaturesDisplayoftheworkpieceandmachiningoperationsinaCAD3DenvironmentProfilecross-sectiondisplayinDXFformat3DdisplayoftoolarchiveMachiningoptimizationsDynamicdisplayofthemachiningoperationsGraphicdisplayoftheworkingareaSimplifiedmanagementofmachiningprocesssequenceDisplayoftechnicalfeaturesofpiecesandtoolsGraphicuserinterfaceParametricmachiningmanagementCreationofrepeatedmachiningoperationsAutomaticcalculationofoptimalvicepositioningMachininglistsmanagementGraphicinterfacefornumericcontrolmanagementModuleforrigidtappingandchasetapping(onrequest)Flowdrillingmanagement(onrequest)Moduleforinsertionof''userdefined''geometriesbyimportingtheshapeofthemachiningoperationfromDXFformatfiles,forFSTCAM4(onrequest)Wirelessbar-codereader+dataimportsoftwareinaccordancetoFOMprotocol(onrequest)RemoteAssistance Usedtocheckthemachinedata,theuserprogrammes,theinput/outputsignalsandsystemvariablesinrealtime,providingarapidsolutiontoproblemsandadrasticreductioninmachinestoppage.Thankstoremoteassistanceitisalsopossibletoinstallupdatedsoftwareversions.Themachiningcentreisenabledforthistypeofservice.Thedurationoftheserviceislimitedtothemachiningcentrewarrantyperiod. Maintenanceequipment Thefollowingaresuppliedwiththemachiningcentre:Toolholderlockingdeviceforinsertion/removaloftoolsSetofwrenches
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TurnkeySystem FOMINDUSTRIEnotonlyoffersitsClientsamachinetool,butalsoa''turnkey''productivesystemtosolvealloftheproblemsinvolvedinproduction.Thecompany'sexperienceisattheclient'sdispositiontooptimisetherelationshipbetweenmachiningcentreperformanceandthetechnologicalmachiningrequirements,theservicerelieson:ACAD-CAMsystemforcreatingaprojectwhichprovidesforpiecedesign,automaticcreationoftheprogramandsimulationofthemachiningoperationsAvastarchiveofprojectscreatedforcompaniesoperatinginimportantindustrialsectors(automotive,railways,naval,furniture,transport,aeronautic,textile)FacilitatedcontactswiththemostimportantandqualifiedsuppliersoftoolsandequipmentDocumentation Everymachiningcentrecomeswithaprintedcopyofthefollowingdocumentation:Userandmaintenancemanual,completewithelectricandpneumaticdiagrams;Controlunituser'smanual.ThemanualsareavailableinItalianandEnglishStandardConfiguration
• Servo-ventilatedthree-phasespindlemotor3kWRegulationofspindlerpmbynumericalcontrol–inverter(1000/15000rpm)
• 6positiontool-holderformanualchangewithpneumaticlocking(ISO30)• Pneumaticrotationoftheworktable0°to90to180°• MobilecontrolconsolewithPC,21,5''touchscreenmonitor• No.4pneumaticviceswithmanualpositioninganddoublepressurewithsafetyvalves• MANUALLYADJUSTABLEProfilereferencestopsonrightandleftofworktable• Minimumquantitylubrication(MQL)withpureoil• Greasinggun• Chipbin• Parametricguardon3sidesandfrontrecedingguard• LicenceforFSTCAM4program• CollectiveFSTCAM4trainingcourseatFOMIndustrie(excludingtransfercosts)
Technicalspecifications: WorkingareawithdirecttoolL=100spindleendAxisX topfaceonly mm 2675
AxesYandZ formachiningon3facesofprofile mm 180x120
AxestravelXaxis Longitudinaltravel mm 2715Yaxis Transversaltravel mm 355Zaxis Verticaltravel mm 224XAxis Millingcapacity mm 2675YAxis Millingcapacity mm 250ZAxis Millingcapacity mm 120
Pneumaticrotationoftheworktable From0°to90°to+180°
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Distancebetweenstops mm 2600Worktableheight mm 850
Profilepositioningandlocking
Viceswithmanuallongitudinalpositioning No. 4suppliedasstandard
Maxnumberofvices n. 6Transformationofstandardvicesintoviceswithpneumaticlockingofthelongitudinalposition optional
Additionalvicewithmanuallongitudinalpositioning optional(max2)Additionalvicewithmanuallongitudinalpositioningandpneumaticlockingofthelongitudinalposition optional(max2)
Fixedandmanuallytiltedstop No. 2standard
Machiningofoversizedprofiles suppliedasstandard
Protectivetunnel optionalElectrospindle
Maxpower kW 3(S6)*Maxrotationspeed rpm 15000Toolcoupling ISO30Cooling AirSWModuleforrigidtapping optional*Sequenceofidenticaloperatingcycles.Eachcycleismadeupofanoperatingtimeatconstantloadandanoperatingtimewithnoload.
Lubricationofmechanicalcomponents
Centralisedmanuallubricationofstraightguideslideblocksandrecirculatingballscrewleadscrews suppliedasstandard
ToolmagazineManualtoolchangeandtoolmagazine(6locations) suppliedasstandardAutomatictoolchangeandtoolmagazine(5locations) optionalMaximumbladediameterinthemagazine(horizontal) mm 75Maximumtoollengthinthemagazine mm 130
ToollubricationMinimumquantitylubrication standardLubrocoolingwithuseofwater-oil+dedicatedtank optional
Chips,wasteandfumesremovalChipandwastecollectioninbase standard
ControlandsoftwareProcessor Inteli721,5''screen standardUSBports 1console+2inthePCSSD 128GBMemory 8GBWirelessbar-codereader optional
Software Windows10-FSTCAM4Lolaready standardOptionals:•Additionalchargeforspecialpowersupplywithtransformer7KVA•AdditionalchargeforelectricalversionUL-CSA•Transformerforsingle-phasepowersupply(forvoltagesotherthanthestandard230V-50/60Hzsingle-phase)•Electriccabinetcoolingplant•AdditionalchargeforEAC(EurasianConformity)certification•Pneumaticvicewithmanualpositioning(max.no.2clamps)•Vicetransformationwithpneumaticblock•Transformationviceswithpneumaticlocking+No.2supplementaryviceswithpneumaticlocking•Transformationviceswithpneumaticlocking+No.1supplementaryvicewithpneumaticlocking•Independentviceclosingformultipiecemanagement
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•5-positionautomatictoolmagazine(ISO30)•Externalstopwithtunnel•Kitfortappingcycle•Lubrocoolingwithrecyclingofcoolingliquidintank(advisableforironmaterials)•Flowdrill•Rotationoftheworktabletointermediateangleswithmanualstop•Equipmentformachinehandlingwithbridgecrane•UPS(UninterruptedPowerSupply)toallowPCswitch-offintheeventofablackout•LicenceforFSTCAM4programforoffice•AdditionallicenceforFSTCAM4programforoffice•SOLIDPLUSsoftwarelicence(3+1or4axisCNCmachiningcentres)•SOLIDPLUSadditionalsoftwarelicence(3+1or4axisCNCmachiningcentres)•LicenceforFSTSTATISTICSC4program•2DcustommillingModuleforFSTCAM4•Wirelessbar-codereader+dataimportsoftwarefordatainaccordancetoFOMprotocol(ZP712762)•Wirelessbar-codereader+DataimportsoftwareinaccordancetoFOMprotocol(ZP712762)+Dataconversiondriver(ZP712814)••DataimportsoftwareinaccordancetoFOMprotocol••DataimportsoftwareinaccordancetoFOMprotocol•Dataconversiondriver•''Clock''timecalculationmoduleprogramuserlicenseforFSTCAM4•TOOLSETALUMINIUMTYPE1:N°1holedrillbitHSSsinglefluteØ3L=61mmN°1holedrillbitHSSsinglefluteØ6/12L=100mmN°1MDsingleflutemillingcutterØ10coveredL=72mmN°1MDsingleflutemillingcutterØ6coveredL=60mmN°4colletholderwithringnutER20H=50mmN°1colletØ2/3ER20N°1colletØ5/6ER20N°1colletØ9/10ER20N°1colletØ11/12ER20•TOOLSETIRONTYPE1:N°1MDsingleflutemillingcutterØ6L=56mmN°1MDsingleflutemillingcutterØ8L=67mmN°2colletholderwithringnutER20H=50mmN°1colletØ5/6ER20N°1colletØ7/8ER20•ISO30conewithmillingcutterØ75mmthickness6mm•ISO30ER20H50colletholder•ISO30ER20H70colletholder•6000DPLLubexallOil25L•6000DPLLubexallOil5L•Lubricatinggreaseforguideways(5Kgtank)•Lubricatinggreaseforguideways(1Kgtank)Tankofoilforcoolingsystembyemulsifiedoil(18,5lt)TankofoilforFlowdrill(5l)
