20
MK603S SERIES
MK603S SERIES
MK603S series is our third generation of MK60S
vertical machining center.
The MK603S series achieves:
- Large work area configuration with compact foot print
- High efficiency
- High reliability
1
Note: The object might be different from the photos of catalogue if there is any
specification update.
MK 603SE
25 KW
Belt Spindle
- 9,000 min-1, 212 N.m
- 12,000 min-1, 159 N.m
- 32 m/min
QUASER mill i
Economic Machine
MK 603SP
35 KW
Belt Spindle
- 9,000 min-1, 297 N.m
- 12,000 min-1, 223 N.m
- 32 m/min (option 48m/min
with Linear scale)
FANUC 31i B
Performance Machine
All following items are standard::
- 20 bar coolant through spindle
- Swarf management system including: auto flush,
chip augers, chip conveyor and full enclosures
- Dual-pallet swing type APC
- 48 position ATC
MK 603SP
26 KW
Coupling Spindle
- 15,000 min-1, 177 N.m
- 20,000 min-1, 125 N.m
- 32 m/min (option 48m/
min with Linear scale)
FANUC 31i B
2
Column moving design on X/Y/Z axes, with high rigidity
machine base, which provide less geometric error with
different work-piece weight, and trouble free from chips and
coolant.
- X axis span at 900 mm
- Y axis span at 500 mm
- Z axis span at 430 mm
3
Heavy duty ø45 mm pretensioned
ball screws, directly coupled with
AC servo motors, achieve consistent
high accuracy.
3 axes 0.05 μm absolute linear
scales are option.
Super heavy-duty roller linear ways
X-axis linear ways size 55
Y-axis linear ways size 55
Z-axis linear ways size 45
Note: The measuring results indicated in this catalog are provided as an example by random selection.
Motor MK603SE MK603SPX / Y / Z (kW) 3 / 3 / 4 4 / 4 / 4
4
New spindle code MB-4.0 MC-4.1R MC-4.0R
Shaft diameter Ø70 / Ø65 Ø80 / Ø65 Ø70 / Ø60
Spindle Taper ISO-40 ISO-40 / HSK A63
Bearing arrangement < > = < > = < > =
Ball bearing type Ceramic Ceramic Ceramic
Roller bearing type Steel Steel Ceramic
Bearing lubrication Grease packed Re-Grease Re-Grease
Transmission Belt Coupling Coupling
Spindle motor αiI15/12,000
(SPM22)αiI22/12,000
(SPM26)αiIT15/15,000
(SPM30)α8/20,000iL
(SPM30i)
Spindle Speed 9,000 12,000 9,000 12,000 15,000 20,000
FANUC
Spindle base speed 1,125 1,500 1,125 1,500 1,400 1,150
Spindle output power kW (S3-25%) 25 25 35 35 26 15
Spindle output torque Nm (S3-25%) 212 159 297 223 177 125
CTS Availability ● ● ● ● ● ●
Available NC FANUC = ●
MK603SE ● ● - - - -
MK603SP - - ● ● ● ●
● Grease supply
system is
designed to
be stable and
eco-friendly
by supplying
new grease
intermittently
to the bearing
during the high
speed rotation.
Bearing lubrication hole Clean grease
Old grease
Spindle System
● Standard on all models
5
15,000 min-1
15kW (S1)
22kW (15min.)
26kW (S3-25%)
102Nm (S1)
150Nm (15min.)
177Nm (S3-25%)
18.5kW (S3-60%.)126Nm (S3-60%)
01400
4020
6080
180
120100
140160
TORQUENm200
12
120004000 6000 1000080000
14000
63
9
POWER
27
1518
2421
kW30
150002500 34950
CouplingMotor type: αiIT15 / 15,000 (SPM30)
9,000 min-19,000 min-1
12,000 min-1 12,000 min-1
80009000
40002000 60001125
3632
40
162024
84
28
0
12120
400
80
400
160
240200
320280
360
kWPOWER
NmTORQUE Power
Torque
0
22kW (S1)
35kW (S3-25%)
187Nm (S1)
221Nm (S3-60%)
297Nm (S3-25%)
25kW (S3-25%)
127Nm (S1)
212Nm (S3-25%)
15kW (S1)
157Nm (S3-60%)
30
kW
200
Nm
2724
180160
TORQUE POWER
1518
100120
129
8060
300
20
0 60004000 8000
640
140 21
20001125 9000
33220
PowerTorque
25kW (S3-25%)
96Nm (S1)
159Nm (S3-25%)
15kW (S1)
18.5kW (S3-60%)118Nm (S3-60%)
30kW
200Nm
2724
180160
TORQUE POWER
1518
100120
129
8060
300
20
1000001500
60004000 8000 12000
640
140 21
2000
PowerTorque
18.5kW (S3-60%)
26kW (S3-60%)
26kW (S3-60%)22kW (S1)
35kW (S3-25%)
140Nm (S1)166Nm (S3-60%)223Nm (S3-25%)
8000 10000 12000400020000 60001500
3632
40
162024
84
28
0
12120
400
80
400
160
240200
320280
360
POWERTORQUE PowerTorque
PowerTorque
kWNm
BeltMotor type: αiI22 / 12,000 (SPM26)Motor type: αiI15 / 12,000 (SPM22)
Belt
Motor type: αiI15 / 12,000 (SPM22) Belt Belt
Motor type: αiI22 / 12,000 (SPM26)
20,000 min-1
00
3015
4560
135120
TORQUENm150
12
120004000 600010000
80000
14000
63
9
POWER
27
1518
2421
kW30
200018000
16000 20000
15kW (S1)
18.5kW (S3-25%)
11kW (S1)
15kW (S3-25%)7590
105
70Nm (S1)
35Nm (S3-25%)29Nm (S1)
15001150
125Nm (S3-25%)
PowerTorque
Motor type: α8 / 20,000iL (SPM30i)Coupling
MB-4.0
MC-4.1R
MC-4.0R
6
Pallet system
Pallet load capacity: 300 kgs/each end
APC time: 8 seconds
Two fourth axis tables (ø255)
with tailstocks or fixtures with
hydraulic end supports can
boost maximum efficiency.
(option)
7
Rigid & reliable system
ø600 mm curvic coupling plus
two end supporters
50,000 N clamping force
Center through hole ø80 mm (for
hydraulic or 4th axis table)
11
2
3
2
3
8
ATC system
Minimum moving parts to achieve highest reliability
Tool to tool : 2.5 seconds
Chip to chip : 5 seconds on MK603SP
: 6 seconds on MK603SE
48 pos. magazine
9
Ergonomic and Space-saving design
Our attention to small details shows that we care
b
Built from operator's view
Ergonomic operator control panel
Good accessibility from edge of table to operator- minimum distance 150 mm
Side door to spindle is 535 mmAllows convenient access for manual tool loading/unloading from spindle.
Table surface to floor at 1000 mm- Large door opening 1000 mm
Documentation & hand tool shelf
Tool shelf
a
b
e
f
e
c
c
f
d
d
10
Coolant system & Chip management
The best swarf management system with minimum floor
space required when compared with competitive machines
in the same price range
█ Heavy swarf carried by drag type chip conveyer.█ Light & small swarf overflow through 1.5 mm & 0.5
mm filters for nozzle coolant & flushing; a final 25
µm filter with alarm signal for 20 Bar C.T.S. █ No need to worry about coolant balance
between tanks; to compensate for coolant
evaporation top up by checking against an easy
to read gauge.
(Tool shelf)
Chip bucket
(option)
Principles
11
(Some covers removed for explanations)
12
Cutting data
FACE MILLING
END MILLING
DRILLING (W/C.T.S)
TAPPING
MK603SP (12,000 min-1)
material ST60 ALMGSI1
Tool ø80x6 teeth
Spindle speed 1,000 min-1 10,000 min-1
Feed rate 1,800 mm/min 16,000 mm/min
Metal removal rate 576 cm3/min 2,610 cm3/min
Tool M36xP4.0
Spindle speed 177 min-1 186 min-1
Feed rate 708 mm/min 744 mm/min
Tool ø45x5 teeth
Spindle speed 240 min-1 640 min-1
Feed rate 84 mm/min 384 mm/min
Metal removal rate 101 cm3/min 614 cm3/min
Tool ø54x2 flutes
Spindle speed 880 min-1 2,000 min-1
Feed rate 88 mm/min 200 mm/min
13
Roundness: 4.2μm
LSC-P: 2.6μm
LSC-V: 1.6μm
MCA: 0.7μm
Peaks: 6
X: 1.9μm
Y: -2.2μm
R: 4.5μm
E: 2.8μm
Theta: 220.8 (deg)
RunOut: 8.2μm
Roundness: 4.2μm
Meas.H: 3.01mm
78
98
20
25
1
C˚ ramp angle
Lt: 17.50 mm
Lc: 2.500 mm
Ra: 0.242 μm
Rz: 1.34 μm
Rmax: 1.57 μm
RPc(0.5,-0.5): 4.8 /c
R Profile
Lc : 2.500 mm
VER: 0.50 μm
Roundness : 4.2µmSurface roughness : 1.57µm (R max.)High Accuracy
MK603SP (15,000 min-1)
Steel material: heavy-duty milling Aluminum material:
high speed milling
Note: The measuring results indicated in this catalog are provided as an example by random selection.
Material ST60 Material ALMGSI1
Tool ø80-5 teeth plunge miller Tool ø16 mm 2 flute end mill
Spindle speed 765 min-1 Spindle speed 15,000 min-1
Cutting speed 192 m/min Cutting speed 300 m/min
Cutting depth 5 mm/path Cutting depth 6,000 mm/min
Feed rate 525 mm/min Time 54 seconds
Note: “BIG-PLUS” tool shank is needed
14
Technical dataMK603SE MK603SP
Economic PerformanceSpindle code 9B 12B 9B 12B 15C 20C
Work range
Pallet size (mm) 1,050 x 550 x 2
Max. work swing diameter (mm) Ø1630
Max. work piece height 350 (1)
Table load capacity (kg) 300 x 2 (500 x 2 by reducing speed)
Travel X / Y / Z (mm) 1,020 / 610 / 600
Table surface to spindle nose (mm) 130 ~ 730
Surface configuration 128 – M12 @ Pitch 100 grid
Feed drive
Feed force X (N) 6,283 8,639
Y (N) 6,283 8,639
Z (N) 11,520 8,639
Rapid movement X / Y / Z (m/min) 32 32 (opt.48)
Acceleration X / Y / Z (m/s2) 2.7 / 3 / 3.4 4 / 5 / 5 (3.5 / 4.5 / 4.5 on 48 m/min)
Dia. & pitch of the ball screw (mm) Ø45 / P12 Ø45 / P16
Accuracy Positioning / Repeatability
ISO 230-3 / JIS 0.008 / 0.004
JIS 6338 (300mm) ±0.003 / ±0.002
VDI 3441 0.008 / 0.004
Main spindle
Spindle taper BBT40
Tool changer
Tool selection Random
Magazine positions 48
Max. tool diameter / No adjacent tool (mm) Ø76.2 / Ø125
Max. tool length (mm) 300
Max. tool weight (kg) 7
Tool to tool time (sec.) 2.5
Chip to chip time (sec.) (2) 6 6 sec @ 32 m / min; 5 sec @ 48 m / min
Pallet changer
Number of pallet 2
Method of pallet changer Swing Arm Type
Pallet change time (sec.) (2) 8
Pallet changing repeatability (mm) 0.008
Coolant system
Coolant tank capacity (Liter) 580
- Nozzle coolant 75 L / min; 3 bar
- Coolant through spindle 25 L / min, 20 bar
- Wash down 75 L / min; 3 bar
Machine size
Height (mm) 3,300
Floor space W x D (mm) 3,700 x 4,795
Weight (kg) 12,000
Connections
Main power 400 V / 50 Hz
Power consumption (KVA) 35 40
Note: (1) The interference area during tool "change, please see page 17." (2) At 60Hz
Main spindle : Heavy duty, belt drive = B Heavy duty, direct coupling = C
15
Standard / Option accessoriesMK603SE MK603SP
Economic PerformanceSpindle code 9B 12B 9B 12B 15C 20C
QUASER mill i ○ ● × × × ×
AICC Ⅰ ○ ● × × × ×
Mold machining pack (R660) ○ ○ × × × ×
AICC Ⅱ (Lock-ahead 200 blocks) ○ ○ × × × ×
Smooth tolerance control ○ ○ × × × ×
Jerk control ○ ○ × × × ×
Machining quality level adjust function ○ ○ × × × ×
FANUC – data server ○ ○ × × × ×
FANUC 31iB × × ○ ● ○ ○
AICC Ⅱ (Lock-ahead 200 blocks) × × ○ ● ○ ○
FANUC – data server × × ○ ○ ○ ○
FANUC – high speed processing (Lock-ahead 600 blocks) × × ○ ○ ○ ○
Oil chiller ● ● ● ● ● ●
48 m / min rapid (3) × × ○ ○ ○ ○
40 Taper 48 position tool magazine ● ● ● ● ● ●
Tooling - BT40 ● ● ● ● ● ●
- ISO40 ○ ○ ○ ○ ○ ○
- DIN40 ○ ○ ○ ○ ○ ○
- HSK A63 × × × × ○ ○
Pull stud for BT tooling ● ● ● ● ● ●
Balance tooling for spindle warm up ● ● ● ● ● ●
BBT spindle attachment (Double contact) ● ● ● ● ● ●
2 pallet station ● ● ● ● ● ●
Tool length / breakage measurement ○ ○ ○ ○ ○ ○
Linear encoder ○ ○ ○ ○ ○ ○
Coolant system ● ● ● ● ● ●
Coolant through spindle 20 bar ● ● ● ● ● ●
Coolant through spindle 50 bar ○ ○ ○ ○ ○ ○
Saddle wash down coolant ● ● ● ● ● ●
Coolant wash gun ● ● ● ● ● ●
Chip augers ● ● ● ● ● ●
Cutter air blast ● ● ● ● ● ●
Chip conveyor ● ● ● ● ● ●
Filtration unit ○ ○ ○ ○ ○ ○
Documentation (CD-ROM) (4) ● ● ● ● ● ●
Work light ● ● ● ● ● ●
Machine status light ● ● ● ● ● ●
CE & EMC (5) ○ ○ ○ ○ ○ ○
Top cover ○ ○ ○ ○ ○ ○
Note: (3) The linear encoder is standard item for rapid traverse as 48 m/min model. (4) Paper documentation is option (5) Standard for Europe area. - Machine specification might be different from the catalog if there is any specification update.
= Standard = Option = N/A
16
W
Ø125
Ø200
A (P
leas
e re
f. pa
ge 1
5)
B
B tool median point distance
W tool weight
MOMENT=W*B(≦10.29N-m)
525100
100
195
195
75470
470
745
1490
1050
510 510
R815
275
335
60
2-Ø50x50 depth
18 x
10
dept
h
128-M12x1.75Ptapped holes
342
10511
530
030
0
350
ø655
Max. Swing ø1630
ø125
15˚
Ø19
Ø23
Ø17
Ø7
54
20
30˚
26M
16X2
.0P
44.5
1.75
Ø22.5Ø17
Ø7
28.1
11.1
5
Ø18.95
M16
X2.0
P 16.4
44.1
06
1.52
4
Ø7
Ø17Ø22
25
14.0
26
Ø18.796
M16
X2.0
P
19.1
06
45˚45˚
Pull stud and applicable tools
BT 40 (QUASER supply) ISO (7388-B) DIN (69872-A)
Swing table interference area Swing table dimension
17
Machine size
XXXXXXXXXXXX
XXXXXXXXXXXX
XXXXXXXXXXXX
XXXXXXXXXXXX
XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXX
XXXXXXXXXXXX
XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX
XXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXX
XXXXXXXXXXXX
Filtration unit (opt.)
2880do
or o
pen
1000
mm
3615
540
R1175
R987
R597
R590R455
47951901
977
Max
. 340
0mm
*
max
. 330
0mm48ATC
STD.
35202700
3700
3300
905
Installation dimension
* With top cover (option)
18
18
01
18
01
TE
L: 0
4-2
47
33
32
6R
Fold
her
e fo
r fi
ling!
MK603S-E-11/01/2019
QUASER MACHINE TOOLS,
INC.
Address: No. 3, Gong 6th Rd.,
Youshih Industrial
Park, Dajia Dist,
Taichung City 437,
Taiwan
Tel: +886 4 26821277
Fax: +886 4 26822045
E-mail: [email protected]
Web: www.quaser.com
QUASER EUROPE TECHNIC
CENTER - SWITZERLAND
Address: Unterlettenstrasse
16, CH- 9443 Widnau
Switzerland
Tel: +41 71 722 43 43
Mobile phone: +41798229028
E-mail: [email protected]
KUNSHAN QUASER
MACHINE TOOLS, INC.
Address: (B) No. 287,
Kangzhuang Road,
Zhoushi Town,
Kunshan City,
Jiangsu,P.R. China
Tel: 0512-82627139
Fax: 0512-82627138
E-mail: [email protected]
QUASER AMERICA MACHINE
TOOLS INC.
Address: 3049 Southcross
Boulevard,Rock Hill,
SC, 29730, UNITED STATES
Tel: +1 803-324-7123
Fax: +1 888-459-8175
E-mail: [email protected]
