MS1117 OP MANUAL - John Deeremanuals.deere.com/cceomview/HPOMSP6_19/Output/HPOMSP6.pdf · Check the...

HSMFG0903 Rev. 1 HPOMSP6

MANURE SPREADER

MS1256MS1266

O P E R A T O R ’ S M A N U A L

TABLE OF CONTENTS

TABLE OF CONTENTS..................................................................................................INSIDE COVER

WARRANTY & NOTES.............................................................................................................................1

DEALER PRE-DELIVERY & DELIVERY CHECKLIST........................................................................3

SPECIFICATIONS....................................................................................................................................5

BOLT TORQUE CHART............................................................................................................................6

BE ALERT SYMBOL.................................................................................................................................7

SAFETY RULES....................................................................................................................................8-9

DANGER - WARNING DECALS......................................................................................................10-11

OPERATION MS1256 & MS1266...................................................................................................12-13

ADJUSTMENTS................................................................................................................................14-15

LUBRICATION GUIDE MS1256 & MS2166...................................................................................16-18

TROUBLE SHOOTING............................................................................................................................19

DECAL LOCATION...........................................................................................................................20-21

OPTIONAL EQUIPMENT........................................................................................................................22

ORDERING PARTS - ABOUT IMPROVEMENTS..............................................................................22

SERVICE & PARTS NOTES...............................................................................................................23

PARTS LISTS & DIAGRAMS MS1256 & MS1266.....................................................................24-42

OPTIONAL PAN......................................................................................................................................38

SERVICE RECORDS............................................................................................................................43

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NOTES

WARRANTY:Warranty coverage is provided by John Deere according to the terms of theAgricultural/Commercial & Consumer Equipment Warranty Statement. Carefully read thewarranty statement on the back of your original purchase order for details on coverageand limitations of this warranty.

AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS

FRONTIERDEALER PRE-DELIVERY CHECK LIST

After the Manure Spreader has been completely set-up, check to be certain it is in correct running order beforedelivering to the customer. The following is a list of points to inspect. Check off each item as you have madethe proper adjustments and found the item operating satisfactorily.

PTO shields turn freely.All Shields and Guards are in place and fastened.All grease fittings have been lubricated and gearbox filled to proper level -See lubrication guide in this manual.All mechanisms are operating trouble free.All roller chains are at proper tension.All bolts and fasteners are tight.All decals are in place and legible.

Serial Number

(Dealer’s Name) Model Number

(Signature of Pre-Delivery Inspector) (Inspection Date)

DEALER DELIVERY CHECK LIST

This check list that follows is an important reminder of valuable information that should be passed on to thecustomer at the time this Manure Spreader is delivered.

Check off each item as you explain it to the customer.

This delivery check list, when properly filled out and signed assures the customer that the Pre-deliveryservice was satisfactorily performed.

Explain to the customer that the pre-delivery inspection was made.Explain to the customer all the safety precautions they must excercise when operating this unit.Explain recommended loads for different types of materials.Explain to customer that regular lubrication is required for proper operation and long life ofmachine. Show customer the lubrication section of Owner’s Manual.Give the customer Owner’s Manual and make sure he reads and understands all operating andservice instructions.Record Serial Number on page 22 of this Manual.

!!!!

!

!

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Date Delivered Dealer’s Name

By

Signature of Original Buyer

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FRONTIER MODEL MS1256 & MS1266MANURE SPREADER

Your Frontier spreader has been manufactured of the finest quality materials andcomponents. The performance you get from your machine is largely dependent upon howwell you read and understand this manual and apply this knowledge. There is a right and awrong way to do everything. Please do not assume that you know how to operate andmaintain your spreader before reading this manual carefully. Keep this manual available forready reference.

S P E C I F I C A T I O N S

MS1256 MS1266Top Flare Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89-1/2”. . . . . . . . . . . 89-1/2”Inside Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 80”. . . . . . . . . . . . . . . . . . 80”Inside Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17’-5” . . . . . . . . . . . . . 17’-5”Inside Depth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36” . . . . . . . . . . . . . . . . . .49”Overall Width w/Standard Truck Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . 130”. . . . . . . . . . . . . . . . 130”Overall Width w/Optional 21.5L x 16.1 Tires. . . . . . . . . . . . . . . . . . . . . . . 142-1/2”. . . . . . . . . . . . . N/ASpindle Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3”. . . . . . . . . . . . . . . . . . . . .3”Overall Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 26’-10”. . . . . . . . . . . .26’-10”Overall Loading Height (Top of Flare). . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-3/8” . . . . . . . . . . . 73-3/4”Overall Height w/Hyd. Endgate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78”*. . . . . . . . . . . . . . . . . .83”Diameter of Beater. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 29”. . . . . . . . . . . . . . . . . . 29”Diameter of Top Beater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20”. . . . . . . . . . . . . . . . . . 20”Weight w/Standard Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8140 Lbs . . . . . . . 9700LbsCapacity (Old Rating). . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 560 Bu . . . . . . . . . . .660 Bu.Capacity - Cu. Ft. Struck Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353. . . . . . . . . . . . . . . . . 479Rear Hydraulic Endgate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard . . . . . . . .StandardSemi Liquid Rear Pan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional . . . . . . . . . OptionalUpper Beater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard . . . . . . . .StandardVariable Speed Hydraulic Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Standard . . . . . . . .StandardFront Splash Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Standard . . . . . . . .StandardPTO Speed. . . . . . . . . . . . . . . . . . . . . . . . . . .1000 RPM Standard/540RPM Optional. . . . 1000 RPMHydraulic Cylinder on Hydraulic Endgate. . . . . . . . . . . . . . . . . . . . . . . . . .Two. . . . . . . . . . . . . . . . .Two* Overall Height is Height to Top of Upper Beater

Note: Determine right and left side of spreader by viewing it from the rear. If instructions or partslists call for hardened bolts see page 6 to identify.

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-6-

BEALERT! YOUR SAFETY

IS INVOLVED.

THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY ISINVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BESTOPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONSMUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.

TRACTORSThis operator’s manual uses the term “Tractor” when identifying the power or the towing source.

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RECOGNIZE SAFETY INFORMATION

This is the safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to the potentialfor personal injury.

Follow recommended precautions and safe operatingpractices.

UNDERSTAND SIGNAL WORDS

A signal word- DANGER, WARNING, or CAUTION - isused with the safety-alert symbol.DANGER identifies themost serious hazards.

Safety signs with signal word DANGER or WARNING aretypically near specific hazards.

General precautions are listed on CAUTION safety signs.

FOLLOW SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual,and all safety signs on your machine. Follow allrecommended precautions and safe operatingprocedures.

Keep signs in good condition. Immediately replaceany missing or damaged signs.

-8-

TRACTORSThis operators manual uses the term “Tractor” when identifying the power or the towing source.

W A R N I N GTO PREVENT SERIOUS INJURY OR DEATH

Study The Above Safety RulesATTENTION - BE ALERT - YOUR SAFETY IS INVOLVED

BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWINGINFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKSWITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESESAFTEY PRECAUTIONS.KNOW HOW TO STOP UNLOADING MECHANISM BEFORE STARTING IT.

If the machine becomes clogged, disengage the PTO. Stop the tractor engine, remove ignition key,and allow all mechanisms to stop before cleaning or working on the machine.“Never allow riders” in or on the machine.

DO NOT get off the tractor while the spreader is in operation.

DO NOT attempt to perform maintenance or repair with tractor running and PTO or hydraulic lines

DO NOT step up on machine at any time.

NEVER manually feed material into the beaters.

DO NOT allow minors to operate or be near the machine.

DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE MACHINE.

Before starting tractor, be sure PTO shields turn freely and PTO is securely locked to tractor.

DO NOT clean, adjust, or lubricate the machine when any part is in operation.

Keep hands, feet, and clothing away from beaters when they are revolving.

Loose or floppy clothing should not be worn by the operator.

Be sure the machine is clear of people, tools, and other objects before engaging PTO.

DO NOT step over power take off shaft. Stay clear of PTO at all times.

NEVER start manure spreader until all guards and safety shields are secured in place.

STAY CLEAR of Hydraulic Lines. They may be under extreme pressure or heat.

Frontier always takes the operator and his safety into consideration and guards exposed movingparts for his protection. However, some areas cannot be guarded or shielded in order to assure properoperation. In addition, the operators manual and decals on the machine itself warn you of furtherdanger and should be read and observed closely.

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hooked up

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ATTACHING TO THE TRACTOR1.

2.

3.

4.

5 .

6.

OPERATION 1. Check for proper assembly and adjustment and make sure that all bolts are tightened. Securely

retighten after a few hours of operation, as bolts can loosen up on new machinery. Check wheel boltsupon delivery and periodically thereafter. Wheel bolts should be tightened at 100 ft/lbs. of torqueon MS1256 and 300 ft/lbs. of torque on MS1266.

2. Check the tires and inflate to the recommended pressure(425 & 445 x 22.5 tires to 85 pounds21.5L x 16.1 tires to 36 pounds).

3. Adjust the tractor hitch and attach the spreader to the tractor as described below. 4. Lubricate the machine completely. Check the oil level in gearbox and chain reduction case. 5. Before operation, run machine slowly to make sure that the spreader is operating and lubricated

properly.

TRACTOR HITCHThe hitch of the spreader is designed for astandardized tractor hitch. Adjust the drawbar sothat it is 15 to 22 inches above the ground. Extendor shorten it so that the horizontal distance from theend of the tractor power takeoff shaft to the centerof the hitch pin hole is 15-3/4” inches, as shown indrawing. An improperly located hitch point maycause damage to the universal joints of the powertakeoff. Secure the drawbar so that the hitch pinhole is directly below the power drive line.

Fasten the spreader hitch to the drawbar with a hitch pin with a safety locking device. Use 2”diameter hitch pin to pull spreader.Connect hydraulic hoses which operate the main aprons from the spreader to a double acting valveon the tractor.Connect hydraulic hoses which operate the hydraulic endgate to another double acting valve on thetractor.Securely mount speed control box inside the tractor cab. Attach to the tractor electrical supply, eitherdirectly from the battery, or tapping into existing wiring.Remove weight from the jack, (jack is not to be used any time the spreader is loaded). Place the jackin the storage position on the front of the spreader.Slide spring loaded locking collar on PTO yoke rearward, and slide yoke onto the tractor PTO shaft.Release spring loaded collar. Be sure the pins fall into the groove of the tractor PTO shaft and collarsnaps forward into locking position. CAUTION: Do not use a steel hammer to aid in joining PTO parts.

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If this implement is attached to a tractor with an offset inthe drawbar, be certain it is in the down position toprevent damage to the IID guarding and the IIDtelescoping members. [See Figure 2]

If this implement is attached to a tractor with a clevishitch (hammer-strap) style drawbar, the hammer-strapmust be removed to prevent damage to the IID guardingand the IID telescoping members.[See Figure 1]

IMPORIMPORIMPORIMPORIMPORTTTTTANTANTANTANTANTDAMAGE WILL OCCUR

IF 80° C.V. JOINTANGLE IS EXCEEDED

LOADINGIn freezing weather, make certain that hydraulic endgate is not frozen to the sides or onthe floor of the spreader. Make sure the apron chain is not frozen to the spreader floor or any lumps ofmanure are frozen to the floor.Begin loading the spreader at the front end and work toward the rear until loading is completed. Loadingthis way permits the material to be spread uniformly. Loading front to rear is particularly important when thespreader is loaded by a mechanical loader because this type of load requires more power to spread thanothers loads.

When hauling extremely heavy materials with a large portion of dirt, it may be necessary to reduce the loadsize. Never dump material onto the beater. Do not use extra sideboards. Do not overload spreaderOverloading decreases spreading effectiveness. Do not load more than 15 inches above the beater.

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SERVICINGBe certain to disconnect all sources of power before servicing. Keep pant cuffs and loose clothing awayfrom all chains and drives as well as the other moving parts. Keep off the equipment when is use, and keepall shields in place. Do not attempt to clean, grease or lubricate while the machine is running.Never allow riders in or on the machine.

OPERATION (Continued)

SPREADING1. Engage tractor PTO slowly. Beater is always in the engaged position, therefore, engaging tractor PTO will automatically start the beaters.2. Raise the hydraulic endgate by engaging the tractor hydraulics.3. Engage tractor hydraulics to operate main aprons.4. Control the speed of the apron by using the cab-mounted electric control (A).5. When the spreader is almost empty, the bed can be cleaned out by disengaging the tractor PTO (which will stop the beater), and increasing the apron speed, thus reducing unnecessary driving time.6. When spreader is completely empty, return apron speed indicator to the stop position.

WARNING: Some photographs used in the following pages show guards or shieldsremoved for clarification. NEVER operate machine until these guards or shields are inproper operating position.

When transporting on the highway, regularly clean the reflective tape and lights at the rear ofthe spreader. There is a holder provided for your SMV sign.

A

FRONT DRIVE CHAINTo adjust front drive chain, turn nut on adjustingrod (located at the right hand front side ofspreader) clockwise. There should be 1/2”deflection at the center of the drive chain. Overtightening or too loose of a chain will result inexcessive wear on the bearing, chain andsprockets. Lock with jam nut.

ADJUSTING WHEEL HUBSTo adjust wheel hubs, tighten the castellated nut on the spindle to the point where there is no end-play anda slight drag on the bearings. Replace the cotter key with a new one of the correct size.

ADJUSTMENTSFAILURE TO FOLLOW THE RECOMMENDED ADJUSTMENTS WILL VOID WARRANTY

Apron Tightening Bolts

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APRONTighten the four adjusting bolts (1 on each side ofspreader and two below the input shaft shield)equally so that the apron slats run parallel withthe ends of the bed. The apron will be damaged ifthe machine is operated with one end of theapron slats running ahead of the opposite end.

Adjust tightener bolts equally on both sides ofeach apron until (three) slats are lifted off of theapron return slides at the front and rear of thespreader.

Front Drive Chain Adjuster

APRON DRIVECheck chain regularly. To adjust, loosenthe nut on the tightener (A), Slide againstthe chain until there is approximately 1/8”deflection in the center of the chainopposite the tightener.

SOME SHIELDS ARE REMOVED FOR DESCRIPTIONCLARITY. BE SURE ALL SHIELDS ARE SECUREDINTO PLACE PRIOR TO OPERATION

Shields Removed for Clarity

A


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ADJUSTMENTS (Continued)

PRIMARY & SECOND BEATER DRIVE CHAINSBoth chains are spring loaded. Check both chains regularly tomaintain space between coils of the springs. Adjust “I” bolt toincrease spring tension. If space between coils of spring is notable to be maintained by adjusting I-bolt, a link may have to beremoved to maintain proper adjustment.

NOTE: PERIODICALLY LUBRICATE ALL ROLLER CHAINS WITH A LIGHT MACHINE OIL.

BE SURE ALL SHIELDS ARE SECURED INTOPLACE PRIOR TO RE-STARTING MACHINE.

SHEAR BOLTBoth beaters at the rear of the spreader are protected by one shear bolt located in the PTO at the front ofthe spreader. Four spare shear bolts are provided. Shearing of shear bolts is normally due to large frozenchunks of manure, foreign objects (rocks,chunks of wood, etc.) in the manure, running apron too fast whenunloading long straw and pen-packed material, or STARTING THE SPREADER PTO TOO QUICKLY WITHHIGH TRACTOR RPM’S. Always determine the reason for shearing bolt and eliminate the problem beforereplacing shear bolt. Always use proper Frontier shear bolt (1000 RPM HP16SV289 5/16”-18 x 1-1/2” GR.2bolt, HP16SV194 5/16’-18 lock nut) or (540 RPM HP16SV290 5/16”-18 x 1-1/2” GR.8 bolt, HP16SV1945/16”-18 lock nut).

Spare Shear Bolts

Shear Bolt

LUBRICATION GUIDEThe operator should become familiar with all lubrication points and establish a systematic routine to insurecomplete and quick lubrication of the machine.

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Lubricate all fittings with a good quality lithium based grease such as “Shell Super Duty”,“Mobilith AW2”, “Chevron Ultra Duty II” or equivalent. These greases meet N.L.G. I.#2specifications and contain 1% Molybdenum Disulfide or less.

* Constant angle applications must have a lube interval of 4 hours.

IMPORIMPORIMPORIMPORIMPORTTTTTANTANTANTANTANTDAMAGE WILL OCCUR

IF 80° C.V. JOINTANGLE IS EXCEEDED

GREASE ZERK LOCATIONA. (7) PTO Shaft F. (4) Each Beater EndB. (2) Front jack shaft bearings. G. (4) Each Front Idler SprocketC. (4) Side Shaft Support Bearings H. (3) Apron Drive Shaft Support BearingsD. (2) Endgate Pivot Points I. (1) Bearing on Apron ReductionE. (2) Each Axle Pivot (Remote Zerk)

NOTE: Shields removed in some pictures for clarity. DO NOT OPERATE WITH SHIELDS REMOVED

GREASE FITTINGSThere are numerous grease fittings on the spreader. If these are lubricated properly and often enough, it willprolong the life of the spreader. (Grease every 20 hours, also before and after power washing.) Makecertian that the grease fittings are free of paint and dirt. Force a high-quality grease into them until the greasecomes out around the shaft on the sleeve-type bearings. On the sealed ball bearings, grease should beadded slowly until a slight bead forms at the seals indicating the correct amount of lubricant.Wipe off excess grease to prevent the accumulation of chaff and grit around the bearings.


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LUBRICATION GUIDE (Continued)


F G

I

H

CA B

(7 Total)

E D

LUBRICATION GUIDE (Continued)

PTO ASSEMBLY- Care must be taken to keep the male andfemale driving elements well lubricated and free sliding.Failure to observe this precaution will result in excessivepressure being required to collapse or extend the assemblywhile subject to operating torque (See page #16 for LubricationGuide). This excessive force may damage or displace thejackshaft bearings. DO NOT lubricate the shield surfaces. Theshield surfaces must be kept dry, as dirt accumulation on themwill quickly cause these units to bind and not rotate. Care shouldalso be taken to be certain that the rotating integral shields arenot dented or damaged, as this also will result in excessive forcebeing applied against the jackshaft. Damaged shields also causeobvious difficulties when installing the assembly. If at any timethe shields do not turn freely, they should be checked to deter-mine the cause,and repaired or cleaned. To avoid damage tothe main drive bearings, avoid turning sharp corners while PTOis running.Start and Stop PTO slowly to avoid damage to thedrive line.

When replacing beater paddles, the sharp edges of the teeth must lead in the direction of beater travel. Onthe right half of the beater the teeth must point to the right side of the spreader. On the left half of thebeater the teeth must point to the left side of the spreader. Always use Frontier special grade 5 bolts,washers, and nuts when replacing tips. Use Frontier part number HPR10 (1/2” special bolt) top beater,HP56N143 (1/2” special bolt) bottom beater, HPR35 (1/2”lock washer), HPR11 (1/2” special nut), torque to60 foot lbs.When transporting on the highway, regulary clean the reflective tape and lights at the rear ofthe spreader. There is a holder provided for your SMV sign.

BEATER

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GEAR BOXBefore using your new machine, check the oilin the beater drive gearbox (A) and apron chainreduction oil bath (B). Keep the gearbox filledto the oil plug on the side of the gearbox with#80-90 gear lube. Keep sufficient amount of#80-90 gear lube in oil bath (B).

DRIVE CHAINSLubricate the drive chains with a light machineoil. Keep chains aligned with sprockets, this willlengthen the life of the sprockets and chain.Lubricate chains often.

B

A

TROUBLE SHOOTINGWARNINGMAKE SURE THAT THE TRACTOR IS SHUT OFF AND THE SPREADER CAN NOT MOVEBEFORE SERVICING THE MANURE SPREADER. MAINTENANCE AND REPAIR SERVICEWORK TO BE PERFORMED BY A QUALIFIED SERVICE PERSON ONLY.

TROUBLE... POSSIBLE CAUSE... POSSIBLE REMEDY...Beater Does Not Turn PTO Not Turning Engage Tractor PTO

PTO Shaft Shear Bolt Sheared Replace PTO Shaft Shear Bolt

(See page #15)

Front Drive Chain Off, Replace or Repair Front Drive Chain

Broken, or Missing (See page #14)

Primary Beater Drive Chain Off, Replace or Repair Primary Beater

Broken, or Missing Drive Chain (See page #15)

Key Sheared or Missing on Beater Replace Sheared or Missing Key

Drive or Driven Sprocket

Top Beater Does Not Turn Secondary Beater Drive Chain Replace or Repair Secondary Beater

Off, Broken, or Missing Drive Chain (See page #15)

Apron Does Not Turn Tractor Hydraulics Not Engaged Engage Tractor Hydraulics

(See page # 13)

Apron Drive Chain Off, Broken, Replace or Repair Apron Drive Chain

or Missing (See page # 14)

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DECAL LOCATIONYour Frontier Manure Spreader was manufactured with operator safety in mind. Located on the manurespreader are various decals to aid in operation, and warn of danger or caution areas. Pay close attentionto all decals on your Manure Spreader.

DO NOT REMOVE ANY OF THESE DECALS. IF DECALS ARE LOST, DAMAGED,OR IFMANURE SPREADER IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS AREFOR YOUR PROTECTION AND INFORMATION.

Listed below are the decals on your Manure Spreader. These decals may be ordered individually by partnumber or by ordering a complete set.

ITEM PART NO. DESCRIPTIONA HP1256 (2) Frontier MS1256 Model Decal

HP1266 (2) Frontier MS1266 Model DecalB HP2X9AMBER (5) Amber ReflectorC HP1494K (3) Warning - Do Not Remove ShieldsD HPFRON1 Warning - Help Avoid InjuryE HP9194B Danger - Never Allow RidersF HP1494L Danger - Rotating DrivelineG HP9194A (3) Danger - No StepH Serial NumberI HP1494B (2) Warning - Do Not Remove ShieldsJ HP3187 Speed IndicatorK HP1494J (3) Warning - Do Not Clean or WorkL HPFRONTIER19 (3) Frontier DecalM HP1494A (4) Warning - Do Not OperateN HP7896B Shear BoltsO HP71188B Jack Storage PositionP HP111593C (2) Warning - Stay Clear of Endgate (If So Equipped)Q HP111593A (2) Danger - Stay Clear of BeaterR HP12794 (4) Warning - Do Not Remove ShieldsS HP3494A (2) Remote GreaseT HP2X9RED (2) Red ReflectorsU HP71494A (4) Warning Do Not OperateV HP11599 Warning - Stay Clear of LeaksW HP82602 Warning - Crushing HazardX HPHS Patent NumberY HP102196 Lubrication (CV PTO)Z HP123002 (2) Warning - Stay Clear of Endgate Arms

5HP12130256 Complete Set of Decals for MS12565HP12130266 Complete Set of Decals for MS1266

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Z G R I L K D E V C A L

F X N H U G I O B R B R

DECAL LOCATION (CONTINUED)

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R B A L S Z P R K C Q

U (Behind Shield) B T

MK V D E

M J M


Q C K P AA L A

M(Behind Shield) S

T


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INSTRUCTIONS FOR ORDERING PARTSAll service parts should be ordered through your authorized Frontier dealer. He will be able to give youfaster service if you will provide them with the following:

1. Model & Serial Number - Both can be located on the front center bearing post below the PTO shaft.

2. All references to left or right apply to the machine as viewed from the rear.

3. Parts should not be ordered from illustration only. Please order complete part number.

4. If your dealer has to order parts - give shipping instructions:

VIA truck - large pieces (please specify local truck lines)

VIA United Parcel Service (include full address)

PLEASE RECORD NUMBERS FOR YOUR UNIT FOR QUICK REFERENCE

ABOUT IMPROVEMENTS

FRONTIER IS CONTINUALLY STRIVING TO IMPROVE IT’S PRODUCTS

We must therfore, reserve the right to make improvements or changes whenever it becomes practical todo so, without incurring any obligation to make changes or additions to the equipment previously sold.

OPTIONAL EQUIPMENT

REAR PANThe rear pan is optional equipment on theMS1256 & MS1266 spreaders. Rear pan andhydraulic endgate may be used together onboth models.

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SERVICE AND PARTS NOTES

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FIGURE 1FRONTIER MODELS MS1256 & MS1266

FRAME ASSEMBLYSPREADER MODEL & PART NO.

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ITEM MS1256 MS1266 DESCRIPTION ITEM MS1256 MS1266 DESCRIPTION 1. HP56N1 “ Hitch 35. HP56N158 HP66N47 Tandem Axle RH 2. HPBFR544 “ 1” x 6” Bolt GR.5 36. HP33SV40 HP66N15 Spindle 3. HPBFR178 “ 1” Lock Nut OPT. HP56N24 - Spindle 4. HP56N2 “ Jack Mount 37. HP16SV89 - Wheel 13.5 x 22.5 (8 Bolt) 5. HP16SV327 “ PTO Shield Bottom - HP60N15 Wheel 13.5 x 22.5 (10 Bolt) 6. HP16SV329 “ PTO Shield OPT. HP50N6 - Wheel 16.1 x 18 (8 Bolt) 7. HP56N3 “ Jack Shaft Shield * HP16SV88 “ Tire (425 x 22.5 Truck) 8. HP56N4 “ Input Shield Mount OPT. HP50N7 - Tire (21.5L x 16.1 Flotation) 9. HPF56 “ Clip Pin 38. HP33SV45 HP60N8 Hub 10. HP56N146 “ Shield Angle 39. HP33SV42 HP60N5 Seal 11. HP56N5 HP66N1 Front Shield Left 40. HP33SV43 HP60N7 Inner Bearing 12. HP56N6 HP66N2 Front Shield Right 41. HP33SV44 HP60N6 Inner Race 13. HP56N7 “ Jack 42. HPRG169 HP60N10 Outer Race 14. HP56N8 “ Jack Pin & Chain 43. HPRG170 HP60N9 Outer Bearing 15. HP56N9 “ Jack Handle 44. HP33SV95 HP60N2 Washer 16. HP56N10 “ Flare Extension 45. HPRG17 HP60N3 Spindle Nut 17. HP56N11 “ Side Flare Extension LH 46. HP33SV46 HP60N4 Cotter Pin 18. HP56N12 “ Side Flare Extension RH 47. HPRG171 HP60N11 Hub Cap 19. HP56N13 HP66N3 Side Flare Left 48. HP33SV41 HP60N13 Stud 20. HP56N14 HP66N4 Side Flare Right 49. HPRG72 HP60N14 Lug Nut 21. HP56N15 “ Galvanized Angle 50. HP56N25 “ Rear Shield 22. HP56N16 “ Front Rubber 51. HP56N161 HP66N48 Left Main Panel End 23. HP50N51 “ Front Panel Strap 52. HP56N27 HP66N20 Main Panel LH 24. HP56N17 HP66N5 Plywood Angle Left 53. HP56N28 HP66N21 Side Poly Holder LH 25. HP56N18 HP66N6 Plywood Angle Right 54. HP56N29 HP66N22 Side Poly Holder RH 26. HP56N19 HP66N7 Front Gate 55. HP56N30 HP66N23 Main Panel RH * HP56N135 HP66N8 Polybonded Plywood LH 56. HP56N162 HP66N49 Main Panel End RH * HP56N136 HP66N9 Polybonded Plywood RH 57. HP56N32 “ Bearing Plate * HP56N137 “ Poly Floor 58. HP56N33 “ Plywood Block 27. HP56N20 “ Front End Brace 59. HPF69 “ Shield Bracket 28. HP56N21 “ Front Flare 60. HP56N34 HP66N25 Apron Shield 29. HP16SV75 HP66N10 Bushing for Tandem Axle 61. HP45N57 “ Grease Line Adapter 30. HP16SV77 HP66N11 1/2” x 6” Bolt GR.5 62. HPS47 “ Grease Fitting 31. HP9S17 “ 1/2” Lock Nut 63. HP56N138 HP66N26 Grease Line 32. HP16SV214 HP66N12 Collar For Axle 64. HP16V9 “ Grease Bracket 33. HP56N131 “ 1/2”-13 x 9” Bolt GR.5 65. HPF97 “ SMV Bracket 34. HP56N157 HP66N46 Tandem Axle LH 66. - HP66N27 Front Angle Brace NOTE: “ (SAME PART NO. AS MS1256) 67. - HP66N45 Slot Cover

* (MEANS NOT SHOWN) - (NOT USED ON THIS MODEL)

OPT. (MEANS OPTIONAL EQUIPMENT)

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FIGURE 2FRONTIER MODELS MS1256 &MS1266

BEATER DRIVE TRAINSPREADER MODEL & PART NO.

ITEM MS1256 MS1266 DESCRIPTION1. HP12V67 “ Bearing2. HP12V62 “ Snap Ring3. HP12V59 “ 3/8” x 2-3/8” Roll Pin4. HP56N35 “ Input Shaft5. HPS38 “ 3/8” x 2-3/8” Key6. HP56N36 “ Input PVC Shield7. HPPB87 “ 3/8” x 2” Key8. HP56N37 “ Jack Shaft Bracket9. HP56N38 “ Tightener Rod10. HPF129 “ Tightener Washer11. HPT68 “ 5/8” Nut12. HP12V104 “ 20T Sprocket13. HP56N39 HP66N28 Side PVC Shield Front14. HP56N40 HP66N28 Side PVC Shield Front Center15. HP56N41 “ Bearing Bracket16. HP56N42 “ Shield Tab17. HP16SV72 “ Pillow Block Bearing18. HP56N43 HP66N29 Side PVC Shield Back Center19. HP56N44 HP66N30 Side PVC Shield Back20. HP56N45 - Shield Tab Back21. HP56N46 “ Side Shaft22. HP56N47 “ Bearing Standoff23. HP56N48 “ Side Shaft Sprocket (80-B-30)Opt. HP12V104 - Side Shaft Sprocket (80-B-20) Opt. 540. MS125624. HP9S10 “ 3/8” x 4-1/2” Bolt25. HP56N49 “ Front Shield26. HP56N50 HP66N31 Side Shield Front27. HP56N51 HP66N32 Side Shield Back28. HP56N52 “ Primary Drive Chain (#80x119 Pitches)Opt. HP56N168 - Primary Drive Chain (#80x115 Pitches) Opt. 540 MS125629. HPF157 “ #80 Connector Link30. HP56N53 “ Galvanized Cover31. HPPB136 “ 3/8” x 2” Key w/Round Ends32. HPG139 “ 3/8” x 1-1/2” Key33. HP50N178 “ Lock Collar34. HP16SV69 “ Keyed Clutch35. HP16SV71 “ Splined Clutch36. HP43NW17 “ Clutch Spring37. HP56N54 “ Complete Gear Box38. HP56N55 “ Gear Box Mount39. HP56N56 “ Gear Box Sprocket (80-B-16)Opt. HP56N167 - Gear Box Sprocket (80-B-19) Opt. 540 MS125640. HP56N57 “ Gear Box Mount Top41. HP12V52 “ Bearing42. HP12V77 “ Idler Sprocket w/Bearing (80-A-12)43. HP56N58 “ Beater Tightener Bracket44. HP10R14 “ Spring45. HPG83 “ 3/8” Set Screw46. HP23N240 “ 3/8” Dog Point Set Screw47. HPK79 “ 1/4” x 1” I-Bolt48. HP56N160 “ Spring Holder49. HPR27 “ Spring50. HP56N61 “ Front Sprocket Spacer51. HP16SV70 “ Bronze Bushing52. HP56N150 “ Second Beater Tightener Spacer53. HP56N149 “ Beater Tightener Spacer54. HP56N151 “ Shield Tab55. HPF31 “ LoopNOTE: “ (SAME PART NO. AS MODEL MS1231) - (PART IS NOT USED ON THIS MODEL)

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FIGURE 3

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ENDGATE & BEATERSSPREADER MODEL & PART NO.

ITEM MS1256 MS1266 DESCRIPTION1. HP56N62 “ Tailgate Rubber2. HP56N63 HP66N33 Tailgate Rubber RH3. HP56N64 HP66N34 Tailgate Rubber LH4. HP56N65 HP66N35 Endgate Polybonded Plywood5. HP56N66 HP66N36 Plywood Holdown6. HP45N10 HP66N37 Endgate Hinge Pin7. HP56N67 HP66N38 Endgate Frame8. HP12V67 “ Bearing9. HP56N68 “ Beater Bearing Mount10. HP56N69 “ Beater Stub Shaft11. HP56N70 “ Beater12. HP56N71 “ Beater Drive Shaft13. HP56N72 “ Beater Bearing Stand Off14. HP56N73 “ Beater Bearing Mount LH15. HP56N74 “ Bearing16. HP56N75 “ Gear Box to Beater Chain (#80x52 Pitches)Opt. HP56N169 - Gear Box to Beater Chain (#80x55 Pitches

Opt. 540 MS125617. HPF157 “ #80 Connector Link18. HP56N76 “ Beater Sprocket (80-A-34 & 80-B-20)19. HPG83 “ 3/8” Set Screw20. HP23N240 “ 3/8” Dog Point Set Screw21. HP56N77 “ Bottom Beater to Top Chain (#80 x 73 Pitches)22. HP56N78 “ Second Beater Drive Shaft23. HP56N79 HP66N39 Second Beater24. HP56N140 “ Beater Blade25. HP45N27 “ Second Beater Blade26. HP56N80 “ Second Beater Stub Shaft27. HPR10 “ Beater Blade Bolt (1/2” x 1-1/4” GR.5)28. HPR35 “ Lock Washer 1/2”29. HPR11 “ Lock Nut 1/2”30. HP56N116 “ Blade Holder LH31. HP56N117 “ Blade Holder RH32. HP23N3 “ Blade Holder LH33. HP23N4 “ Blade Holder RH34. HPPB136 “ 3/8” x 2” Key w/Round Ends35. HP12V104 “ Beater Sprocket (80-B-20)36. HP56N143 “ 1/2” x 1-1/2” Bolt GR.537. HP56N68 HP66N40 Beater Bearing Stand Off38. HP56N68 HP66N41 Second Beater Bearing Bracket39. - HP66N44 Second Beater BraceNOTE: “ (SAME PART NO. AS MS1256)

- (PART IS NOT USED ON THIS MODEL)

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HYDRAULICSSPREADER MODEL & PART NO.

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ITEM MS1256 MS1266 DESCRIPTION1. HP56N81 “ Hydraulic Hoses 3/4” x 126” 3/4”MP & 1/2”MP2. HPDWM205 “ Quick Coupler Male3. HP43H1 “ Motor Shield / Holder4. HP16SV246 “ Gear Motor5. HP56N82 HP66N42 Hydraulic Control Panel6. HP56N83 “ Hydraulic Hose 3/8” x 136” 3/8”MP & 1/2”MP7. HPSTM39 “ Street Elbow 3/4”8. HPPB185 “ Check Valve 3/4”9. HP56N118 “ Close Nipple 3/4”10. HPSTM40 “ Service Tee 3/4”11. HP33SV74 “ Flow Control 3/4”12. HPBFR74 “ Tee 3/8”13. HP56N84 “ Hydraulic Hose 3/8” x 50” 3/8”MP & 3/8”MPX14. HP56N119 “ Elbow 3/4”15. HPHE59 “ Elbow 3/8”16. HP56N85 HP66N43 Hydraulic Pipe17. HP56N86 “ Apron Hydraulic Line18. HP45N45 “ Hydraulic Cylinders (2” x 20”)19. HP12V19 “ Hydraulic Hose 3/8” x 24”20. HP12V20 “ Hydraulic Hose 3/8” x 44”21. HP56N120 “ Female Union Adapter 3/4”22. HP56N87 “ Hydraulic Hose 3/4” x 24” 3/4”MP & #10 O-Ring23. HP56N88 “ Hydraulic Hose 3/4” x 49” 3/4”MP & 3/4”MPX24. HP56N89 “ Drive Chain (#60 x 102 Pitches)25. HPD39 “ Connector Link (#60)26. HP56N90 “ Motor Sprocket (60-C-14)27. HP12N42 “ 15T Idler Sprocket28. HP56N91 “ Apron Motor Mount29. HPG83 “ 3/8” Set Screw30. HP16SV150 “ Hydraulic Motor 2000 Series31. HP56N141 “ Cylinder Pin32. HP23N108 “ Cotter Pin 7/32” x 2”33. HPHE42 “ Hose Bracket34. HP23N67 “ Hose Bracket35. HP16SV332 “ Hose HolderNOTE: “ (SAME PART NO. AS MS1256)

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APRON GEARBOXSPREADER MODEL & PART NO.

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ITEM MS1256 MS1266 DESCRIPTION1. HP56N92 “ Gear Box Drive Sprocket (60-B-90)2. HPG83 “ 3/8” Set Screw3. HP23N240 “ 3/8” Dog Point Set Screw4. HP56N93 “ Gear Box Shaft5. HP56N94 “ 3/8” x 1-7/8” Key w/Round Ends6. HP56N95 “ 3/4”-14 O-Ring Plug7. HP17G134 “ Bronze Bushing 1-3/4”OD x 1-1/2”ID x 1-1/2”8. HP56N96 “ Gear Box Base9. HP56N97 “ Tightener Axle10. HP56N98 “ Tightener11. HP56N99 “ Tightener Washer12. HP17G130 “ Spring13. HPIFB14 “ Poly Chain Tightener14. HP3G21 “ 1” Snap Ring15. HP56N100 “ Bronze Bushing 2”OD x 1-3/4”ID x 1”16. HP56N101 “ Final Drive Shim17. HP33SV80I “ Sprocket 100-B-1018. HP56N102 “ Final Drive Sprocket 100-C-2619. HP56N156 “ Connector Link #10020. HP56N103 “ Chain (#100 x 36 Pitches)21. HP56N104 “ Shim22. HP56N105 “ Gear Box Cover23. HP17G111 “ Bronze Bushing 1-3/4”OD x 1-1/2”ID x 1.000”24. HP56N106 “ Bronze Bushing 3-1/4”OD x 3”ID x 1.375”25. HP17G133 “ Seal26. HP17G139 “ Frost Plug 1-3/4” * HP56N121 “ Complete Gear Box27. HP12V67 “ Bearing28. HP23N121 “ Drive Shaft Spacer29. HPG65 “ Plug 3/8” - NPTNOTE: “ (SAME PART NO. AS MS1256)

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-35--35-


APRON DRIVESPREADER MODEL & PART NO.

ITEM MS1256 MS1266 DESCRIPTION1. HPA7 “ 1/2” x 9-1/2” Bolt GR.52. HPR29 “ 1/2” Nut3. HP56N107 “ Apron Tightener Spacer4. HP56N115 “ 1/2” x 12” Bolt GR.55. HP56N108 “ Idler Shaft6. HP56N152 “ 6T Apron Sprocket (HARD)7. HP50N177 “ Apron Drive Sprocket8. HPG83 “ 3/8” Set Screw9. HP56N109 “ Apron Drive Shaft10. HPPB136 “ 3/8” x 2” Key w/Round Ends11. HP56N110 “ Bearing Bracket LH12. HP56N111 “ Drive Shaft Bushing 2”OD x 1-3/4”ID x 2.500”13. HP56N112 “ Center Bearing Holder14. HP56N113 “ Drive Shaft Center Bushing 2”OD x 1-3/4”ID x 2.500”15. HP56N114 “ Bearing Bracket RH16. HP50N57 “ 67 T-Bar Slat - 54 pcs.17. HPA12 “ 67 T-Bar Link -552 pcs.18. HP56N130 “ 3/8” x 3.875” Key w/Round Ends19. HP56N144 “ Idler Shaft Spacer Inside20. HP56N145 “ Idler Shaft Spacer OutsideNOTE: “ (SAME PART NO. AS MS1256)

-36-


ELECTRIC CONTROLSPREADER MODEL & PART NO.

ITEM MS1256 MS1266 DESCRIPTION1. HP16SV235 “ Switch Boot2. HP21897A “ Decal3. HP16SV318 “ Control Box Cover4. HP16SV319 “ Speed Switch5. HP16SV231 “ Fuse Holder6. HP16SV317 “ Control Box Gasket7. HP16SV316 “ Control Box8. HP16SV271 “ Control Box Power Supply9. HP16SV269 “ Tractor End10. HP16SV232 “ Fuse, 5 Amp (AGC-5)11. HP16SV270 “ Tractor Power Supply12. HP56N134 “ Spreader Control CordNOTE: “ (SAME PART NO. AS MS1256)

-37-


HYDRAULIC CYLINDERSPREADER MODEL & PART NO.

ITEM MS1256 MS1266 DESCRIPTION1. HP23N142A “ Clevis Cap2. HP23N143A “ Rod Cap3. HP23N144 “ Piston4. HP45N42 “ Rod5. HP45N43 “ Cylinder Tube6. HP45N44 “ Tie Rod7. HP23N148 “ Piston Nut8. HP23N149 “ Plug9. HP23N150A “ Rod Clevis10. HP23N151 “ Seal Kit11. HP45N45 “ Hydraulic Cylinder12. HP56N141 “ Cylinder Pin13. HP23N108 “ Cotter PinNOTE: “ (SAME PART NO. AS MS1256)

-38-


OPTIONAL PANSPREADER MODEL & PART NO.

ITEM MS1256 MS1266 DESCRIPTION1. HP56N122 “ Pan2. HP56N123 “ Pan Plate LH3. HP56N124 “ Pan Plate RH4. HP56N125 “ Strap5. HP56N126 “ Rubber6. HP56N127 “ Latch Mount Bracket7. HP56N128 “ Pan Latch8. HPS434 “ 1/2” Nylock Nut9. HP23N211 “ Spring10. HP56N129 “ Ready Rod11. HPD107 “ Rope Roller12. HP56N139 “ Rope 38’13. HP56N147 “ Pipe Rope Guide14. HP56N148 “ Rope Guide Hodler15. HPF33 “ Rope Guide16. HPF32 “ U-Bolt17. HP56N153 “ Latch Bolt 3/4” Carr. Bolt x 4-1/2” GR.5NOTE: “ (SAME PART NO. AS MS1256)

-39-


PTOSPREADER MODEL & PART NO.

ITEM OPT. 540RPM 1000RPM 1-3/8” 1000RPM 1-3/4” DESCRIPTION1. HP16SV274 “ HP16SV275 Safety Slide Lock Repair Kit2. HP16SV276 HP16SV277 HP16SV278 Safety Slide Lock Yoke Assembly3. HP16SV279 “ “ Cross & Bearing Kit (CAT. 4)4. HP16SV280 “ “ Center Housing5. HP16SV281 “ “ Bell Ext. w/Nylon Centralizer6. HP16SV282 “ “ Yoke & Shaft7. HP16SV181 “ “ Nylon Repair Kit8. HP16SV283 “ “ Safety Sign9. HP16SV284 “ “ Outer Guard10. HP16SV285 “ “ Inner Guard11. HP16SV286 “ “ Safety Sign12. HP16SV287 “ “ Yoke Tube & Slip Sleeve13. HP16SV179 “ “ 35R Cross & Bearing Kit14. HP16SV288 “ “ Ball Shear Assembly15. HP16SV193 “ “ Lock Nut 5/16”-1816. - HP16SV289 HP16SV289 5/16”-18 x 1-1/2” Bolt GR.5 * HP16SV290 - - 5/16”-18 x 1-3/4” Bolt GR.817. HP16SV291 HP16SV292 HP16SV293 Joint & Shaft Half Assembly w/Guard18. HP16SV294 HP16SV295 HP16SV296 Joint & Shaft Half Assembly19. HP16SV297 HP16SV298 HP16SV298 Joint & Shaft Half Assembly w/ Guard20. HP16SV299 HP16SV300 HP16SV300 Joint & Shaft Half Assembly * HP16SV343 HP16SV344 HP16SV345 Complete PTO * HPS304 “ “ PTO Safety ManualNOTE: “ (SAME PART NO. AS MS1256)

* (MEANS NOT SHOWN) - (PART IS NOT USED ON THIS MODEL)

OPT. (MEANS OPTIONAL EQUIPMENT)

MS1256 MS1256&MS1266 MS1256&MS1266

-40-


BEVEL GEAR BOXSPREADER MODEL & PART NO.

ITEM MS1256 MS1266 DESCRIPTION1. HPG125 “ Housing2. HPG138 “ Gasket3. HPG126 “ Cover4. HPG144 “ Plug 3/8” - Vent5. HPG140 “ Cap6. HPG65 “ Plug 3/8” - NPT7. HPG56 “ Capscrew 5/16” x 5/8”8. HPG145 “ 3/8” Plug9. HPG130 “ Snap Ring10. HPG128 “ Bearing Cup #2552011. HPG129 “ Bearing #2558112. HPG132 “ 2” Stake Nut13. HPG147 “ Bevel Gear14. HPG136 “ Seal - Output15. HP56N132 “ Output Shaft16. HPG61 “ “E” 1210 Woodruff key17. HPG133 “ 1-3/4” Stake Nut18. HPG137 “ Seal Input19. HP56N133 “ Input Shaft20. HPG139 “ Key 3/8” x 1-1/2” Hardened * HP56N54 “ Complete Gear BoxNOTE: “ (SAME PART NO. AS MS1256)

* (MEANS NOT SHOWN)

-41-


LIGHTINGSPREADER MODEL & PART NO.

ITEM MS1256 MS1266 DESCRIPTION1. HPDWM129 “ Yellow Hazard Light2. HPS310 “ Red Tail light3. HPS308 “ Rubber Light Mount4. HP56N155 “ Tail Light Harness5. HPS441 “ Light Module6. HP56N154 “ Front HarnessNOTE: “ (SAME PART NO. AS MS1256)

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SERVICE / MAINTENANCE RECORD

DATE DESCRIPTION NOTES

-43-

Date post:	23-Sep-2020
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