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Ntpc Iso Presentation Part II Bvqi

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    For the benefit of business and people1

    BUREAU VERITAS

    "Best Practices Workshop of

    Distribution Heads"

    being organized at the initiative

    of Ministry of Power on

    AT27th January 2004

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    1

    SUMMARY2 > OVERVIEW OF ISO9001:2000

    1 > INTRODUCTION TO BUREAUVERITAS & BVQI

    3 > BENEFITS OFCERTIFICATION

    4 > IMPLEMENTATION OF ISO 9001:2000

    5 > CONCLUSION

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    1

    1INTRODUCTION

    TO BUREAU

    VERITAS

    >

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    11INTRODUCTION TO BUREAU VERITAS

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    1

    "Delivereconomic value (increased performance,

    reduced risk) to our clients through effective

    quality, health and safety, and environment

    management oftheir assets, projects, products

    and systems.

    1INTRODUCTION TO BUREAU VERITAS--OUR MISSION

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    1

    " Integrity

    " Independence

    " Impartiality

    "Respect for others

    1CORPORATE GOVERNANCE

    INTRODUCTION TO BUREAU VERITAS-- OUR CORE VALUES

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    11CORPORATE GOVERNANCE

    INTRODUCTION TO BUREAU VERITAS--HISTORICAL HIGHLIGHTS

    1984

    INTERNATIONAL

    TRADE

    1828

    MARINE

    1922

    AERONAUTICS

    1929

    BUILDING

    1988

    CERTIFICATION

    1998

    CONSUMER GOODS

    2000

    E BUSINESS

    1910

    INDUSTRY

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    11INTRODUCTION TO BUREAU VERITAS--THREE AREAS OF EXPERTISE

    OUR BUSINESS

    "Conformity and Certification From design review to testing, inspection and

    analysis.Issue of certificates, marks, labels and reports

    An undisputed world leader

    "Consultancy and Training Quality, Health, Safety, Environment.

    Reference standards and performance indicators

    High level of technicality and quality

    "Outsourcing

    Total or partial management of customers QHSEfunctions

    The reliability of a true long- term partner

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    1

    GLOBAL LEADERGLOBAL LEADERWITHWITHLOCALAPPROACHLOCALAPPROACH

    BVQIBVQI operates from dedicated offices

    located in 45 countries

    INTRODUCTION TO BUREAU VERITAS

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    Product

    Accreditation bodies

    Accreditation

    ISO/IEC Guide 62

    Certification

    ISO 9001 etc.

    EN 45012

    Organisations

    Certification bodies

    INTRODUCTION TO BUREAU VERITAS

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    ACCREDIATIONS BVQI HAVE OVER 27 ACCREDIATIONS

    CREDIBILITY !CREDIBILITY !

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    For the benefit of business and people12

    BVQI CREDENTIALSBVQI CREDENTIALS

    INTERN

    ATION

    AL

    NE

    TWORK

    GLOBALSERVICE

    LOCALEXPERTKNOWLEDGE

    ACCREDITATION CREDIBILITY

    HIGHLY QUALIFIED AUDITORS

    EXPERIENCEINALL SEGMENTSOFTHEINDUSTRIES

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    For the benefit of business and people13

    SOMEOFOURCLIENTS. IndiaSOMEOFOURCLIENTS. India

    ABB

    ALCATEL

    ALSTOM

    AMERICAN DRY FRUITS

    ARVIND GROUP

    BAJAJ AUTO

    BAX GLOBAL

    BEML

    BHEL

    BPCL

    BOMBAY DYEING

    CROMPTON GREAVES

    DHL

    EICHER TRACTORS

    GREAVES

    HEWLETT PACKARD

    HAL

    HINDUSTAN LEVER LTD.

    HUTCHISON MAX

    ICI

    INDAL

    INFOSYS

    KIRLOSKAR GROUP

    LARSEN & TOUBRO

    LUCAS TVS

    MAFATLAL GROUP

    NIIT

    NOCIL

    PHILIPS GROUP

    RELIANCE GROUP

    SHAW WALLACE

    SUNDARAM GROUP

    TATA TEA

    TIMESOF INDIA

    TELCO

    VIP

    WIPRO GROUP

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    1BVQIs services

    ""Quality AssuranceQuality Assurance

    ISO 9000

    QS-9000

    AS 9000ISO/TS 16949

    ""EnvironmentEnvironment

    ISO 14001

    EMAS

    ""SocialSocial

    AccountabilityAccountability

    SA8000

    Codes of Conduct

    ""OH&SOH&S

    Safety Cert

    BS8800

    ""FoodFood

    HACCP

    TRAININGTRAINING

    ""Integrated SystemsIntegrated Systems

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    For the benefit of business and people15

    BVQIBVQIFirst clas service

    World class recognition

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    2OVERVIEW OF

    ISO 9001:2000>

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    Consolidation of ISO 9000 familyConsolidation of ISO 9000 family -- Current 20Current 20standards to be replaced by four:standards to be replaced by four:

    " ISO 9000: Quality management systems- Fundamentals

    & vocabulary

    " ISO 9001: Quality management systems - Requirements

    " ISO 9004: Quality management systems - Guidance for

    performance improvement

    " *ISO 19011: Guidelines for auditing quality &environmental management systems

    To be supported by technical reports

    Overview Of ISO 9001 : 2000

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    1ISO 9001 : 2000

    " Some basics

    Applicability : Universal

    Aim : Enhancing customer satisfaction

    Scope : As per the requirements of the organization

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    01 General

    " Strategic decision - adoption of QMS

    "QMS design & implementation is organisationspecific

    " Standard can be used by internal & external partiesto assess the ability to meet customer, regulatoryand organisations own requirements

    "QMS requirements are complementary to technicalrequirements for product

    ISO 9001:2000

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    The Process ApproachThe Process Approach. Process approach to quality

    management encouraged

    . Introduces & explains the processmodel as conceptual presentation ofQMS requirements specified

    ISO 9001::2000

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    1Processes

    ProcessProcess

    ActivitiesActivities++

    ResourcesResources

    InputInput OutputOutput

    ControlsControls(e.g.procedure)(e.g.procedure)

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    1Processes - understand interactions

    ProcessProcess

    AA

    ProcessProcess

    DD

    ProcessProcess

    BB

    ProcessProcess

    CC

    InputInputOutputOutputControlsControls

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    C

    U

    S

    T

    O

    M

    E

    R

    C

    U

    S

    T

    O

    M

    E

    R

    Management

    responsibility

    Resource

    management

    Measurement, analysis,

    improvement

    ProductProduct

    realisation

    QualityManagement System

    Continual Improvement

    R

    eq

    u

    i

    r

    e

    m

    e

    nt

    s

    S

    a

    t

    i

    s

    fa

    c

    t

    i

    o

    n

    Input

    Output

    The QMS Model

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    1Process and System Approach

    " Identify and manage processes

    " Determine the sequence and interaction of processes

    " Determine the criteria and methods to ensure effectiveoperation of the processes

    " Measure, monitor, analyse the processes andimplement actions necessary to achieve plannedresults and continual improvement

    " Ensure availability of information necessary to operateprocesses

    (ISO 9001:2000 clause 4.1)

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    Plan

    Do

    Verify

    Correct

    The Demming Cycle

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    1The recognition process

    "Understanding the standard

    requirements

    "Establishment of a quality management

    system

    "Certification

    "Accrualof benefits

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    " The requirements :

    Quality Management System

    Management Responsibility Resources Management

    Product Realization

    Measurement, Analysis & Improvement

    ISO 9001:2000

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    "Clauses 0 - 3

    Introduction

    Scope

    Normative references

    Terms and definitions

    ISO 9001:2000

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    "Clause 4

    QMS requirements

    Process approach

    Documentation requirements

    ISO 9001:2000

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    "Clause 5

    Management responsibility

    Commitment, Customer focus

    Policy, Objectives, Planning, Communication

    ISO 9001:2000

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    1ISO 9001:2000

    "Clause 6

    Resource Management

    Human resources

    Infrastructure

    Work Environment

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    1ISO 9001:2000

    "Clause 7

    Product Realization

    Planning

    Marketing, selling, design,production,purchase

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    1ISO 9001:2000

    "Clause 8

    Measurement, Analysis & Improvement

    Measure,Analyse and improve

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    1Myths

    ISO is only documentation

    ISO is expensive

    ISO is for the auditor

    ISO is the responsibility of MR

    ISO willdrastically improve results immediately

    ISO is TQM

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    3BENEFITS OF

    CERTIFICATION>

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    1Benefits of certification

    "Commercial

    "Non-commercial

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    "Enhanced customer satisfaction and

    loyalty

    "Reduced quality costs

    " Increased competitiveness

    " Improved internal transfer of know how

    " Improved morale and motivation of staff

    Benefits of certification

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    1Benefits : Commercial

    "Competitiveness

    "Customer confidence

    "Exports

    "Governmentalrecognition

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    1Benefits : Non-commercial

    "Quality, an essentialrequirement today

    "Continualimprovement, another necessity

    " Effect on costs

    Higher quality costs less

    Quality has one of the highest ROI

    Almost the entire standard is preventative in

    nature !

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    1Benefits : Non commercial

    " Opportunity to integrate systems

    " Inspiring confidence to the management andpeople of the organization

    " Transparency

    " Identification of non conformities

    " Reduced errors

    " Internalquality audits

    " Prestige

    " Improved morale of staff" Improvements becoming a way oflife

    " A stepping stone to TQM

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    1To Summarise

    " Generic

    " Goes beyond quality assurance to includecustomer satisfaction

    " Based on 8 quality management principles

    " Process approach

    " Allows tailoring to business but does not loosesight of customer focus

    " Low on documentation and high oneffectiveness (performance)

    " Focuses on continual improvements through:Quality objectives

    Corrective and Preventive actions

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    Certification of quality system to ISO 9001 asCertification of quality system to ISO 9001 asa bonus:a bonus:

    " Tangible proof that the companys quality

    system complies with internationally

    recognised standard.

    "Avoidance of multiple second party audits.

    "Marketing edge.

    Certificate

    ISO 9001

    Benefits of certification

    Benefits of certification

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    An opportunity to eliminate any excessivedocumentation requirements

    Benefits of certification

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    THE CERTIFICATION

    PROCESS

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    Top management

    commitment

    Formation of

    Steering committee

    Understanding

    The standard

    Review of the

    Existingsystem

    Gap Analysis

    Time bound

    Action plan toFill gaps

    Internal Audits

    And

    Management

    Reviews

    Pre-assessmentreview

    CertificationAudit

    THECERTIFICATION PROCESS

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    1Continual Improvement

    Problem SolvingProblem Solving

    TechniquesTechniques

    " Cause & effect diagram

    " Pareto analysis

    " Flowcharting

    " Brain storming

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    How to effectively approach the project?

    " Steering committee and task force

    " Diagnosis of an existing system

    " Execution plan

    " Training

    " Planning, Re- engineering,Documenting

    "

    Implementation" Audits and review

    " Possible changes

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    Identification andIdentification andcontrol ofcontrol of

    processes, theirprocesses, theirsequence andsequence andinteraction is criticalinteraction is criticalfor effective qualityfor effective quality

    managementmanagement

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    IMPLEMENTING THE STANDARD

    STEP 1

    TOP MANAGEMENT COMMITMENT

    "A basic requirement for any quality

    initiative

    "Direction,monitoring and motivational

    aspects

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    IMPLEMENTING THE STANDARD

    STEP 2

    FORMATION OF A STEERING

    COMMITTEE

    "To legitimise the issue

    "Should include top/middle/junior

    management personnel

    "Regular review of progress

    "

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    IMPLEMENTING THE STANDARD

    "STEP 3

    "UNDERSTANDING THE STANDARD

    "Attend training programmes

    "Organise Awareness programmes for all

    " Interpretation to the organisational practice

    "Appointment of a external expert ifnecessary

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    IMPLEMENTING THE STANDARD

    " STEP 4

    " REVIEW OF THE EXISTING SYSTEM

    " Review of all current practices, written or

    otherwise" Review for

    1. Adequacy

    2. Suitability3. Effectiveness

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    IMPLEMENTING THE STANDARD

    STEP 5

    GAP ANALYSIS

    Gap between the current

    practices and ISO 9001

    requirements

    A checklist could be useful

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    IMPLEMENTING THE STANDARD

    "STEP 6

    "TIME BOUND ACTION PLAN TO FILL

    THE GAPS

    "For documentation

    "For compliance

    "For suitability

    "For adequacy

    "For effectiveness

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    "STEP 7

    " INTERNAL AUDITS & MANAGEMENT

    REVIEWS

    "To evaluate adequacy of documentation

    "To evaluate compliance

    "To evaluate effectiveness

    IMPLEMENTING THE STANDARD

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    IMPLEMENTING THE STANDARD

    "STEP 8

    "PRE-ASSESMENT

    "By an external agency usually the

    certification body

    " In good time before the certification audit

    IMPLEMENTING THE STANDARD

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    IMPLEMENTING THE STANDARD

    "STEP 9

    "CERTIFICATION AUDIT

    "By the certification body

    IMPLEMENTING THE STANDARD

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    IMPLEMENTING THE STANDARD

    "STEP 10

    "CONTINUED COMPLIANCE

    "By reviews

    "By audits internal

    "

    By audits -- external

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    Quality system is for the organisation,and not organisation for the system.

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    Unnecessary changes should not beimposed.

    Always consider:

    company culture;

    operatingphilosophy;

    nature of business;

    market environment.

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    Flaws to avoid:System that is not tailored to suit the

    organizations mode of operation

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    Flaws to avoid:Insufficient training, communication &

    awareness

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    Certification ProcessCertification Process Contract Review

    Initial Audit

    Certification

    Surveillance

    Re-certification audit

    CertificateISO 9001

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    Scope of certificationScope of certification

    "Standard

    "Products covered

    "Locations covered

    "Elements of organisation covered

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    AccreditationAccreditation

    "To ensure uniform standard of certification

    "To ensure recognition of certificates

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    " BVCI GIVES THE NECCESARY

    TRAINING

    01 DAY AWARENESS

    02 DAYS INTERNAL AUDITS

    05 Days IRCA APPVD LEAD AUDITOR COURSES

    " THE TRAINING CAN BE

    OPENINHOUSE

    YOUR SESSION NOW ..

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    YOUR

    QUESTIONS

    PLEASE

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    Thank You !Thank You !

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    5CONCLUSION>


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