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Saxon Petrotechnologies& Petromax
Providing Global Solutions
Ecuador Amazon Region
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Introduction
and Petromax provide cost effective solutions specialized in mobilizing crude waste streams, ease of handling this waste stream, and pre-c ond i t i o n i n g c r u d e s ludge for opt imum separation processing.
Ecuador Amazon Region
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Saxon Petrotechnologies
About Petromax Products
Petromax products are water-based proprietary non-toxic, non-flammable, and environmentally safe formulations designed to remove hydrocarbons from surfaces in such a manner as to not allow the oils to re-attach.
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This application is a combination of specific chemical components and related mechanical applications.
Applications focus on waste handling minimization and rapid sludge mobilization both at the point of application and down stream.
Petromax tailing pond remediation testing at the University of Southern California Environmental Laboratory
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Categories of Use
• Crude tanks
• Waste pits and lagoons
• Railcars
• Tankers
• Surface cleaning
• Sand cleaning
Unocal Remediation Effort at Guadalupe Beach, CA , USA
Valero Refinery, Wilmington, CA , USATank Cleaning
Before After
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Resource remediation and recovery are evaluated as part of any solution and a Petromax application may be combined with conventional technologies to enhance their processes.
Crude Sludge Pit in Ecuador
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Petromax can be utilized to enhance, or de-bottleneck,existing sophisticated sludge handling/remediation facilities ........ aimed also at improving end products and disposal components.
Initial testing introduced by hydro blasting sludgein enclosed 5 gallon buckets followed by benchtop centrifuging.
Alberta, Canada
Cleaning Clays in Ecuador
This laboratory clay sample testing was conducted using Petromax and a hand held mixer at ambient temperature.
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Testing clays for remediation work in Ecuador
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Saxon Petrotechnologies
Petromax water based formulationbench test application at ambient
temperature to remove oil from clay
Cleaning Soils in Ecuador
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1 Oil contaminated soil 3 Oil rises to water surface
Recovered Sand & ClaysIn this field test the oil has beenhydro blasted off the soil with aPetromax water-based solutionat ambient temperature. Afterthe application the oil is floating on top of the water. The oil is removed from the soil in secondsand will not re-attach to the solidswithin the aqueous phase.
2 Hydro blasting with Petromax
An Environmental Breakthrough for the Oil and Tar Sands Bitumen Recovery Industry
• The following slides are from ongoing work related to the oil sands and tar sands petroleum industry.
• The objective is to utilize a Petromax cold water process to remove bitumen in both water-wet and oil-wet conditions.
• Further, such a Petromax sand cleaning/oil recovery process will not create a tailings emulsion.
• Water recovery, soils/clay compaction, and energy savings becomes a dramatic plus over the current process in Alberta, Canada.
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Syncrude Oil Sands Production and Suncor Tailings Sample Testing
Canadian oil sands are water wet.
Before After
Suncor (Tailiing Ponds, Alberta, Canada) MFT Pond One 3-Phase Separation
RemediationOil Recovery
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Oil-Wet Bitumen Removal from Utah Tar Sands
Our oil sands projects are headed up by Dr. Geoff Dolbear
Dr. Geoff Dolbear
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Sand Cleaning/Remediation
This picture shows a before and after sample testing of California’s Guadalupe Beach sand that was at a UNOCAL production site. The removal of hydrocarbons (light oils) was accomplished in less than a minute using a water-based formula at ambient temperature.
Associated Laboratories certified results:
Contaminated soil - 4,620 ppm TPHCleaned soil - 190 ppm TPH
Guadalupe SoilBefore
Guadalupe SoilAfter
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Crude Sludge Mobilization, both up stream and down stream, is typically the first problem encountered in crude waste handling. The final objectiveis often focused on remediation and recovery and therefore Petromax seeks to optimize at each step along the way.
A few key enhancements gained from our application:
* Once the crude sludge is mobilized/conditioned it will not stick within hoses or secondary containment.
* The minimized waste stream will remain suspended and pumpable.
* Heat is not required as part of the application.
* If inorganics are within the waste stream then partial cleaning of these solids will have already began.
Tank Crude Sludge Mobilization
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THUMS Island Production Wells, CA USA
What is clean-up going to be like?
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Recovery or Disposal?
One opportunity for recovery is to enhance a decanter or centrifuge operation. Thatis to say, the crude sludge that has been mobilized with a Petromax application willhave already started the oil, water, solids separation process and will continue to doso in a mix tank just prior to the mechanical separation equipment or with added inline shearing.
The mechanical separation process will now be more efficient. The resultingcake will be more liquid free and cleaner.
Inline Injection Module
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The Petromax conditioned crude sludge that will be held in secondary containment (awaiting the decanting/centrifugeprocess) will remain mobilized for easy transferring to a mixtank.
The footprint of such an operation will be smaller since the waste stream has been significantly minimized as comparedto a conventional waste handling process.
Oil Recovery Secondary Containment
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Solids/Liquid Separation Sludge Testing
Tests completed by US Filter showed that Petromax conditionedsludge did not require the addition of polymers during a dewateringprocess. This allows the dewatering technician to more easily dial-inhis process, as well as, reduce the dewatering costs.
The net results, as tested by US Filter on their dewatering equipment,yielded a significantly drier cake. Instead of the usual 30% to 40%liquid content on typical filter tests, the conditioned sludge yielded result of 17.5%.
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• Crude sludges of this nature are particularly problematic to handle.
• Conventionally, a combination of heat, a diluent, and high volume circulation are used to blend and transfer these types of sludges. Some heavies will remain in a tank and entry will be required for sludge removal prior to inspection.
• Petromax utilizes a low volume micro encapsulation application (without the use of heat) to rapidly mobilize, within seconds, and remove this type of sludge.
Paraffin and Asphaltene Sludges
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What are we trying to accomplish with these tough sludges?
• Our chemical solution is water-based (does not contain surfactants) and does not mix with the crude, nor do we want it to.
• What we have done is rely upon the hydro blasting pressure and close proximity chemical impact to break up the paraffin or asphalt sludge for the purpose of encapsulation.
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Malaysia Petronas refinery tank crude sample
The result is a very pumpable slurry
without added heat to the application.
This is successful water-based applicationon a very waxy crude sludge sample from Petronas refinery in Malaysia.
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Since there are variations from one sludge toanother we must test representative samplesto determine proper formulation.
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Ongoing sample testingPemex Salinas Refinery, Mexico
Video of a paraffin sludge samplebeing tested with Petromax
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Delek Refinery, TX USA
Heavy Solids Sludge Mobilization
The next video shows a Petromax sludge removal application on free water knockout tank. The solids content is very high (over 70%) with very little hydrocarbons in the mix.
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Aera Energy, CA USA
Heavy Solids Sudge Mobilization Application
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Area Energy, CA USA
Coker Unit Crude Sludge Recovery
Within an oil refinery both T&D and handling costs for crude waste streams are high.
Conventional methods of sludge removal and processing are both manpower and equipment intensive. These methods create costly repetitive and laborious activities.
When such methods are utilized, the sludge literally has to be double handled (again outside the tank) at a cost significantly greater than the original removal cost.
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• Petromax Sludge Conditionng is a waste minimization process without the cost of dewatering when taken to a coker unit.
• Fewer temporary storage tanks are required.
• Conditioned sludge remains suspended and pumpable throughout the coker injection transfer schedule.
• Time consuming and additional waste generating vacuum truck wash outs are all but eliminated.
• The conditioned sludge handling application allows the operational tank to be returned to service safer, faster, and in oil free condition.
Petromax advantages of disposing to a coker:
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Petromax Pipeline Drag Reduction
Currently Petromax Technologies is testing pipelinedrag reduction applications in Southern California, USA
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Saxon Petrotechnologies
www.petromaxtechnologies.com
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Saxon Petrotechnologies is a solutions oriented company serving oil recovery and remediation needs worldwide
Petromax
Saxon Technologies, SarlPlace Bel-Air 41260 Nyon 1Switzerland
Tel: +41-22-548-1946Fax: +41-22-362-5557Email: [email protected] von Bergen
Barry Rosengrant