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Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies...

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Resource (sand, clay, oil sands, tar sands, water) remediation and recovery as relates to the petroleum industry (includes tank, ship, and pond cleaning). Contact: Scot von Bergen (International) email - [email protected] Ph - +41 22 548 1946 Switzerland Saxon Petrotechnologies Contact: Barry Rosengrant (USA) email - [email protected] Ph - +1 (310) 202-6647 Los Angeles www.petromaxtechnologies.com
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Saxon Petrotechnologies & Petromax Providing Global Solutions Ecuador Amazon Region 1
Transcript
Page 1: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Saxon Petrotechnologies& Petromax

Providing Global Solutions

Ecuador Amazon Region

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Page 2: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Introduction

and Petromax provide cost effective solutions specialized in mobilizing crude waste streams, ease of handling this waste stream, and pre-c ond i t i o n i n g c r u d e s ludge for opt imum separation processing.

Ecuador Amazon Region

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Saxon Petrotechnologies

Page 3: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

About Petromax Products

Petromax products are water-based proprietary non-toxic, non-flammable, and environmentally safe formulations designed to remove hydrocarbons from surfaces in such a manner as to not allow the oils to re-attach.

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Page 4: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

This application is a combination of specific chemical components and related mechanical applications.

Applications focus on waste handling minimization and rapid sludge mobilization both at the point of application and down stream.

Petromax tailing pond remediation testing at the University of Southern California Environmental Laboratory

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Page 5: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Categories of Use

• Crude tanks

• Waste pits and lagoons

• Railcars

• Tankers

• Surface cleaning

• Sand cleaning

Unocal Remediation Effort at Guadalupe Beach, CA , USA

Valero Refinery, Wilmington, CA , USATank Cleaning

Before After

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Page 6: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Resource remediation and recovery are evaluated as part of any solution and a Petromax application may be combined with conventional technologies to enhance their processes.

Crude Sludge Pit in Ecuador

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Petromax can be utilized to enhance, or de-bottleneck,existing sophisticated sludge handling/remediation facilities ........ aimed also at improving end products and disposal components.

Initial testing introduced by hydro blasting sludgein enclosed 5 gallon buckets followed by benchtop centrifuging.

Alberta, Canada

Page 8: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Cleaning Clays in Ecuador

This laboratory clay sample testing was conducted using Petromax and a hand held mixer at ambient temperature.

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Page 9: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Testing clays for remediation work in Ecuador

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Saxon Petrotechnologies

Petromax water based formulationbench test application at ambient

temperature to remove oil from clay

Page 10: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Cleaning Soils in Ecuador

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1 Oil contaminated soil 3 Oil rises to water surface

Recovered Sand & ClaysIn this field test the oil has beenhydro blasted off the soil with aPetromax water-based solutionat ambient temperature. Afterthe application the oil is floating on top of the water. The oil is removed from the soil in secondsand will not re-attach to the solidswithin the aqueous phase.

2 Hydro blasting with Petromax

Page 11: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

An Environmental Breakthrough for the Oil and Tar Sands Bitumen Recovery Industry

• The following slides are from ongoing work related to the oil sands and tar sands petroleum industry.

• The objective is to utilize a Petromax cold water process to remove bitumen in both water-wet and oil-wet conditions.

• Further, such a Petromax sand cleaning/oil recovery process will not create a tailings emulsion.

• Water recovery, soils/clay compaction, and energy savings becomes a dramatic plus over the current process in Alberta, Canada.

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Page 12: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Syncrude Oil Sands Production and Suncor Tailings Sample Testing

Canadian oil sands are water wet.

Before After

Suncor (Tailiing Ponds, Alberta, Canada) MFT Pond One 3-Phase Separation

RemediationOil Recovery

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Oil-Wet Bitumen Removal from Utah Tar Sands

Our oil sands projects are headed up by Dr. Geoff Dolbear

Dr. Geoff Dolbear

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Page 14: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Sand Cleaning/Remediation

This picture shows a before and after sample testing of California’s Guadalupe Beach sand that was at a UNOCAL production site. The removal of hydrocarbons (light oils) was accomplished in less than a minute using a water-based formula at ambient temperature.

Associated Laboratories certified results:

Contaminated soil - 4,620 ppm TPHCleaned soil - 190 ppm TPH

Guadalupe SoilBefore

Guadalupe SoilAfter

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Crude Sludge Mobilization, both up stream and down stream, is typically the first problem encountered in crude waste handling. The final objectiveis often focused on remediation and recovery and therefore Petromax seeks to optimize at each step along the way.

A few key enhancements gained from our application:

* Once the crude sludge is mobilized/conditioned it will not stick within hoses or secondary containment.

* The minimized waste stream will remain suspended and pumpable.

* Heat is not required as part of the application.

* If inorganics are within the waste stream then partial cleaning of these solids will have already began.

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Tank Crude Sludge Mobilization

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THUMS Island Production Wells, CA USA

Page 17: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

What is clean-up going to be like?

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Recovery or Disposal?

One opportunity for recovery is to enhance a decanter or centrifuge operation. Thatis to say, the crude sludge that has been mobilized with a Petromax application willhave already started the oil, water, solids separation process and will continue to doso in a mix tank just prior to the mechanical separation equipment or with added inline shearing.

The mechanical separation process will now be more efficient. The resultingcake will be more liquid free and cleaner.

Inline Injection Module

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Page 19: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

The Petromax conditioned crude sludge that will be held in secondary containment (awaiting the decanting/centrifugeprocess) will remain mobilized for easy transferring to a mixtank.

The footprint of such an operation will be smaller since the waste stream has been significantly minimized as comparedto a conventional waste handling process.

Oil Recovery Secondary Containment

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Page 20: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Solids/Liquid Separation Sludge Testing

Tests completed by US Filter showed that Petromax conditionedsludge did not require the addition of polymers during a dewateringprocess. This allows the dewatering technician to more easily dial-inhis process, as well as, reduce the dewatering costs.

The net results, as tested by US Filter on their dewatering equipment,yielded a significantly drier cake. Instead of the usual 30% to 40%liquid content on typical filter tests, the conditioned sludge yielded result of 17.5%.

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Page 21: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

• Crude sludges of this nature are particularly problematic to handle.

• Conventionally, a combination of heat, a diluent, and high volume circulation are used to blend and transfer these types of sludges. Some heavies will remain in a tank and entry will be required for sludge removal prior to inspection.

• Petromax utilizes a low volume micro encapsulation application (without the use of heat) to rapidly mobilize, within seconds, and remove this type of sludge.

Paraffin and Asphaltene Sludges

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Page 22: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

What are we trying to accomplish with these tough sludges?

• Our chemical solution is water-based (does not contain surfactants) and does not mix with the crude, nor do we want it to.

• What we have done is rely upon the hydro blasting pressure and close proximity chemical impact to break up the paraffin or asphalt sludge for the purpose of encapsulation.

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Malaysia Petronas refinery tank crude sample

Page 23: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

The result is a very pumpable slurry

without added heat to the application.

This is successful water-based applicationon a very waxy crude sludge sample from Petronas refinery in Malaysia.

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Since there are variations from one sludge toanother we must test representative samplesto determine proper formulation.

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Ongoing sample testingPemex Salinas Refinery, Mexico

Page 25: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Video of a paraffin sludge samplebeing tested with Petromax

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Delek Refinery, TX USA

Page 26: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Heavy Solids Sludge Mobilization

The next video shows a Petromax sludge removal application on free water knockout tank. The solids content is very high (over 70%) with very little hydrocarbons in the mix.

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Aera Energy, CA USA

Page 27: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Heavy Solids Sudge Mobilization Application

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Area Energy, CA USA

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Coker Unit Crude Sludge Recovery

Within an oil refinery both T&D and handling costs for crude waste streams are high.

Conventional methods of sludge removal and processing are both manpower and equipment intensive. These methods create costly repetitive and laborious activities.

When such methods are utilized, the sludge literally has to be double handled (again outside the tank) at a cost significantly greater than the original removal cost.

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Page 29: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

• Petromax Sludge Conditionng is a waste minimization process without the cost of dewatering when taken to a coker unit.

• Fewer temporary storage tanks are required.

• Conditioned sludge remains suspended and pumpable throughout the coker injection transfer schedule.

• Time consuming and additional waste generating vacuum truck wash outs are all but eliminated.

• The conditioned sludge handling application allows the operational tank to be returned to service safer, faster, and in oil free condition.

Petromax advantages of disposing to a coker:

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Page 30: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Petromax Pipeline Drag Reduction

Currently Petromax Technologies is testing pipelinedrag reduction applications in Southern California, USA

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Page 31: Oil Recovery - Soil Remediation - Tank Cleaning - Oil Sands - Tar Sands - Saxon Petrotechnologies And Petromax Technologies Gobal Solutions

Saxon Petrotechnologies

www.petromaxtechnologies.com

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Saxon Petrotechnologies is a solutions oriented company serving oil recovery and remediation needs worldwide

Petromax

Saxon Technologies, SarlPlace Bel-Air 41260 Nyon 1Switzerland

Tel: +41-22-548-1946Fax: +41-22-362-5557Email: [email protected] von Bergen

Barry Rosengrant


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