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PRE FEASIBILITY REPORT FOR THE PROPOSED 1.0 MTPA HOT METAL PLANT FOR PRODUCTION OF 0.7 MTPA PIG IRON AND 0.3 MTPA DUCTILE IRON PIPE WITH 60 MW WHRB POWER PLANT NEAR DIMBULI VILLAGE, CIRCLE MANOHARPUR, WEST SINGHBUM DISTRICT, JHARKHAND STATE Submitted to: Ministry of Environment and Forest and Climate Change New Delhi Submitted by: M/s. Vedanta Limited (Formerly Sesa Sterlite Ltd) Goa February, 2017
Transcript
Page 1: PRE FEASIBILITY REPORT - Welcome to Environment€¦ · PRE FEASIBILITY REPORT FOR THE PROPOSED 1.0 MTPA HOT METAL PLANT FOR PRODUCTION OF 0.7 MTPA PIG IRON AND 0.3 MTPA DUCTILE IRON

PRE FEASIBILITY REPORT FOR

THE PROPOSED 1.0 MTPA HOT METAL PLANT FOR PRODUCTION OF 0.7 MTPA PIG IRON AND 0.3 MTPA DUCTILE IRON PIPE

WITH 60 MW WHRB POWER PLANT NEAR

DIMBULI VILLAGE, CIRCLE MANOHARPUR, WEST SINGHBUM DISTRICT, JHARKHAND STATE

Submitted to:

Ministry of Environment and Forest and Climate Change New Delhi

Submitted by:

M/s. Vedanta Limited

(Formerly Sesa Sterlite Ltd)

Goa

February, 2017

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TABLE OF CONTENTS

Sr. No. Contents

1 Executive Summary

2 Introduction of the project

3 Project Description

4 Site Analysis

5 Project Brief

6 Rehabilitation and Resettlement (R & R) Plan

7 Project Schedule & Cost Estimates

Figures

Figures -1 Index Map

Figures -2 Study Area Map

Figures -3 Process Flow Sheet

Page 3: PRE FEASIBILITY REPORT - Welcome to Environment€¦ · PRE FEASIBILITY REPORT FOR THE PROPOSED 1.0 MTPA HOT METAL PLANT FOR PRODUCTION OF 0.7 MTPA PIG IRON AND 0.3 MTPA DUCTILE IRON

1.0 Executive Summary

Sr. No Description Details

1 Name of the Project Vedanta Limited (Vedanta) proposes to

establish a green field 1.0 MTPA hot metal

plant for production of 0.7MTPA pig iron and

0.3 MTPA ductile iron pipe.

2 Location of the Plant Vedanta Limited is planning to set up a

greenfield project at Dimbuli Village, Circle

Manoharpur, West Singhbum District,

Jharkhand State.

The Latitude and Longitude of the site are:

Latitude : 22°21’41.9” to 22°22’32.56”N

Longitude : 85°12’57.84” to 85°13’59.93”E

3 Total land requirement

for the project

428.01 acres

4 Total Water requirement

& Source

The total requirement of water is ~6500 m3

per hour while 303 m3 per hour will be used

as make up water. Total make-up water

required is app. 8000 m3 of fresh water per

day. The fresh water make-up water required

for the proposed plant shall be met in

required quantity and quality from

neighboring river Koyal.

5 Rehabilitation and

Resettlement

No R & R issues are involved.

6 Manpower Direct: 300

Indricect:700

7 Estimated Cost of the

Project

About Rs. 1971.894Crores

8 Total Power requirement

& Source

A 60 MW (approx) Waste Heat Recovery

Power plant is proposed

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2.0 Introduction of the Project/ Background Information

2.1 Identification of Project and Project Proponent

Vedanta Limited, formerly known as SesaSterlite Limited (SSL)/Sesa Goa LTD, a

Vedanta Group company is one of the world’s largest global diversified natural

resource majors, with operations in zinc-lead-silver, oil & gas, iron ore, copper,

aluminium and commercial power.

2.2 Brief Description of Nature of the Project

Nature of the Project

The proposed capacity expansion project falls under Category-A, under section 3(A)

as per the prevailing EIA Notification, dated 14th September 2006.

Size of the Project

The project cost for the proposed greenfield project is about Rs. 1971.849Crores and

EMP cost is about Rs. 100 Crores. The proposed greenfield project required 428.01

acres for installation of Blast Furnace, Sinter Plant, coke oven Heat Recovery and

Waste Heat Recovery Power Plant.

Vedanta Limited (Vedanta) is contemplating to establish a green field 1.0 MTPA hot

metal plant for production of 0.7MTPA pig iron and 0.3 MTPA ductile iron pipe. The

process for production of hot metal is based on blast furnace, sinter plant and coke

oven plant. Vedanta is already having 0.832 MTPA pig iron manufacturing unit at

Goa along with 1MTPA sinter plant , 0.6MTPA heat recovery coke plant & 60 MW

waste heat recovery plant.

Location of the Project

The proposed project area is located at Dimbuli Village, Circle Manoharpur, West

Singhbum District, Jharkhand State.

2.3 Need for the Project and its Importance to the Country and Region

Demand-Supply Gap/Export Possibility

The total production for sale of pig iron was 9.70 MT in 2014-15 as compared to 1.59

MT in 1991-92. Earlier, pig iron was produced primarily by theintegrated public

sector steel plants, SAIL and RINL. In contrast, the private sector accounted for 91%

of total production for sale of pig iron in thecountry in 2014-15. Production for sale of

pig iron is given in Table-1.

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TABLE-1

PRODUCTION SALE OF PIG IRON

Year Main Producer Major & Other Producers Grand Total

1991-1992 1.490 0.100 1.590

1992-1993 1.679 0.165 1.844

1993-1994 1.977 0.273 2.250

1994-1995 2.005 0.780 2.785

1995-1996 1.813 1.060 2.873

1996-1997 1.733 1.570 3.303

1997-1998 1.711 1.687 3.398

1998-1999 1.354 1.644 2.998

1999-2000 1.226 1.955 3.181

2000-2001 0.964 2.434 3.398

2001-2002 1.016 3.055 4.071

2002-2003 1.107 4.178 5.285

2003-2004 0.966 3.980 4.946

2004-2005 0.625 2.603 3.228

2005-2006 1.007 3.683 4.690

2006-2007 0.860 4.093 4.953

2007-2008 0.936 4.348 5.284

2008-2009 0.589 5.618 6.207

2009-2010 0.731 5.153 5.884

2010-2011 0.579 5.104 5.683

2011-2012 0.502 4.869 5.371

2012-2013 0.674 0.674 6.870

2013-2014 0.552 7.398 7.950

Source: Steel Authority of India

The demand of pig iron during 2011-12 emerges as about 6.0 MT, which is likely to

increase to 6.9 MT by 2016-17 is given in Table-2.

TABLE-2

PROJECTED DEMAND FOR PIG IRON

Year Demand

2011-12 5968

2016-17 6857

Demand Analysis for DI Pipes

The demand drivers for pipes in general and DI pipes in particular are:

Economic growth;

Demand for water;

Urbanization ;

Improvement in water supply and sanitation coverage;

Awareness on safety and hygiene;

Investment by the Central and State Governments in Water and Sanitation

schemes;

Assistance from external agencies;

Inter-linking of rivers; and

Export potential.

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Economic Growth

Indian economy is likely to grow in the range of 5.4 to 5.9 per cent in 2014-15 and

the outlook is very positive. The average consumer spending has increased

significantly which has fuelled demand for quality infrastructure services like roads,

electric power, transportation, water supply, sanitation, communication, etc.

Demand for Water

Water is a precious resource in India because the country accounts for 16% of the

world population as against just 4% of global water resources. The water use

efficiency is low in the country compared to international standards. As in the

previous years, agriculture will continue to be the major demand segment for water

in India. However, the demand from industries is expected to grow faster than the

demand from agriculture and domestic sectors. It is understood that the use of water

in Indian industries is high due to a combination of factors such as obsolete process

technology, poor recycling and reuse practices, and poor wastewater treatment. Use

of water in industries is closely linked to the economy of a country. The major water

guzzling industries are pulp and paper units, thermal power plants, fertilizer units,

iron and steel plants, sugar plants, and textile units.

Estimates vary with respect to the requirement of water for industries. According to

the MoWR, the requirement will increase from 30 billion cubic metre in 2000 to 120

billion cubic metre by 2025. According to the World Bank, the water demand for

industrial uses and energy production will touch 228 billion cubic meter by 2025. As

per the Tenth Plan, the stipulated norms are 40 litres per capita per day (lpcd) of

safe drinking water within a walking distance of 1.6 km and at least 1 hand pump for

every 250 persons. The norm will be relaxed to 55 lpcd in states where the 40-lpcd

norm has been achieved already. The above-mentioned norms are quite reasonable

because it is reported that in many large cities, water withdrawal amounts to 300 to

600 lpcd.

In contrast, the consumption in the developed countries of Europe and North

America had already touched 500-1000 lpcd by the turn of the last century. Water

demand projection varies from agency to agency. Consumption of water by 2020 in

different sectors as projected by Water Resources Division, Planning Commission is

given below:

Projected Water Consumption in 2020 (Billion cubic metres)

End Use Normal Pessimistic

Irrigation 640 602

Manufacturing 56 51

Domestic 57 57

Power 28 27

Total 781 737

According to a WHO-UNICEF Sponsored Study (India Assessment 2002-Water Supply

& Sanitation), the total water requirement by 2050 will be 1,422 billion cubic metre.

Tata Energy Research Institute (TERI) has estimated that the overall water demand

will virtually double from 564 billion cubic metres in 1997 to 1,048 billion cubic metre

in 2047.

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MoWR has assessed the water requirement at 694 cubic km in 2010, 784 cubic km in

2025, and 973 cubic km in 2050. As against the projected demand, the availability of

water in 2050 is estimated at 996 cubic km.

At the national level, it will be a difficult to increase the availability to the projected

levels as most of the water resources are concentrated in a few river basins.

Transporting huge quantity of water from like rivers, lakes, wells, and treatment

plants to millions of homes would require a reliable pipeline system that will serve for

years without leaks and contamination. The increase in demand for water will call for

enormous efforts to capture, preserve, and distribute available water equitably.

Urbanization

It is estimated that by the end of the 12th Plan in 2017, approximately 40% of the

country’s population will live in cities and towns. This fast pace of urbanization will

increase the demand for piped water supply. Thus, the increase in population

accompanied by the fast pace of urbanization will together contribute for the growth

in demand for pipes.

Improvement in Water and Sanitation Coverage of Government to provide drinking

water & sanitation to 100% of the population:

Thrust of government to provide drinking water & sanitation to 100% of the

population Government’s focus to improve the urban infrastructure has increased

significantly during the last 10 years. The investment allocation to water supply &

sanitation during five year plan is INR 423 Bn.

• The year wise fund allocation growth rate in this five year plan is 21% which is

higher than the year wise growth rate of 15% during last five year plan

• The JNNURM scheme commenced during the five year plan is the main driver for

urban infrastructure development. JNNURM scheme is focused towards

strengthening the infrastructure in 63 cities, the other schemes UIDSSMT &

AUWSP focuses on other cities/towns

• Water PPP’s have emerged during the last 10 years & are fairly successful in

India; the central Government has planned to increase the number of PPP

projects in-order to support state water authorities in improving the system

efficiency

• The depletion of fresh water sources is driving the need of desalination projects &

these projects are expected to drive the growth of urban water infrastructure in

the coming years. The desalination projects are being planned & ongoing in

certain coastal cities

The investment allocation to water supply & sanitation during the 12th five year plan

is INR 255319 crores. Based on prior experience, it is estimated that 13% of this

expenditure to be on DI pipes.

Considering domestic demand and the requirement from the export market, Pipes

demand is expected to reach 1.99 MT by 2016–17.

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Year 2014-15 2015-16 2016-17

Demand 1.47 MT 1.70 MT 1.99 MT

Production 1.37 MT 1.51 MT 1.70 MT

Gap 0.10 MT 0.19 MT 0.29 MT

With the demand growing and the supply scenario showing incremental growth, the

demand supply gap is set to increase to 0.29 MT.

The investment in water supply and sanitation sector by the Central and State

governments registered a compound annual growth rate of 18.5% from the end of

the 8th Five Year Plan to the end of the 11th Five Year Plan.

Supply constraints in the past have inhibited market expansion and the industry is

yet to pick up momentum. DI pipes being at the beginning of its product life cycle, it

is expected that the growth trajectory will be very buoyant at least in the next

decade or so after which it may mature to a stable level.

Import V/s Indigenous production

Although India started exporting steel way back in 1964, exports were not regulated

and depended largely on domestic surpluses. However, in theyears following

economic liberalization, export of steel recorded a quantum jump. Subsequently, the

rapid growth of domestic steel demand has ledto a decline in the rate of growth of

steel exports from India to ensure that domestic requirements are adequately met.

Import of iron steel is given in Table-3.

TABLE-3

IMPORT OF IRON STEEL

Year Pig Iron Total Finished Steel Total Value

1991-1992 152 970 1441.32

1992-1993 73 1143 1676.00

1993-1994 21 1119 1613.00

1994-1995 1 1775 2536.00

1995-1996 8 1617 3181.00

1996-1997 15 1632 3053.00

1997-1998 3 1648 2904

1998-1999 2 1194 N.A.

1999-2000 3 1678 N.A.

2000-2001 2 1491 2659

2001-2002 2 1373 2560

2002-2003 1 1663 3051

2003-2004 2 1753 3728

2004-2005 8 2293 6244

2005-2006 3 4305 11585

2006-2007 3 4927 15747

2007-2008 11 7029 24977

2008-2009 8 5841 30509

2009-2010 11 7382 25983

2010-2011 9 6664 26996

2011-2012 8 6863 27017

2012-2013 21 7925 39347

2013-2014 34 5450 30525

2014-2015 23 9320 44994

Source: Steel Authority of India

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Employment generation (Direct and Indirect) due to the project

The proposed project will generate direct employment of approx. 300 manpower

including contract labour. It will provide new opportunities for local people also

resulting in indirect employment for more than 700 manpower. Training programs

will be set up for the development of local community as per the work requirement.

3.0 Project Description

Type of project including interlinked and interdependent projects, if any

It is envisaged toestablish a green field 1.0 MTPA hot metal plant for production of

0.7MTPA pig iron, 0.3 MTPA ductile iron pipe and 60 MW waste heat recovery power

plant at Dimbuli Village, Circle Manoharpur, West Singhbum District, Jharkhand

State.There is no interlinked project.

Location (map showing general location, specific location and project

boundary & project layout) with coordinates.

The index map of the project site is shown in Figure-1 and a map showing 10 km

around the project site is shown in Figure-2.

Details of alternative sites considered and the basis of selecting the

proposed site, particularly the environmental considerations gone into

should highlighted.

The three sites were examined. Important features of these sites are given below:

Parameters Site – I Manoharpur

Site - II Kharsawan

Site - III Dipa

Latitude 22°21’41.9” to 22°22’32.56”N

22046'48" N 22026'50.8" N

Longitude 85°12’57.84” to 85°13’59.93”E

85050'18" E 85011'49.2"E

Village in the Vicinity Dimbuli village (0.7 km, ENE)

Kharsawan (0.2 km, NNW) Bandiram Village (0.5 km, S) Didhsah Village Adjacent to plant

Dipa village (0.4 km, S) Baradungri (0.2 km, N)

Distance from nearest city/ town Rourkela (40 km, WSW) Chaibasa (61.0 km, NE)

City:Chaibasa (23.0 km, S) Town: Saraikela (12.6

km, SE)

Rourkela (41.0 km, SW)

Elevation of the site, above MSL 220 MSL 200 MSL 240 MSL

Land availability (in acres) 428.01 700.0 612.3

Private /

Government

Private and Government Private Private

Agriculture land within 1km Yes Yes Yes

Barren

Single crop

Double crop

Forest land

Single Double crop Single

Water body / Transmission line Koina River adjacent to West

Koel River (1.8 km, W)

Sanjoy River (6.0 km, S) Sona Nala (0.2 km, N) Khar Khai River (11.6

Koel River (0.1 km, NW) Koina River (5.6 km, S)

Karo River (4.4 km, NNE)

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Parameters Site – I Manoharpur

Site - II Kharsawan

Site - III Dipa

Karo River (10.6 km, E) km, SE) Sapu nala (0.9 km, NW)

Road connectivity SH-4 Adjacent to site NH-149 (12.6 km, SE) SH-4 (1.4 km, W)

Rail connectivity Manoharpur (2.0 km, W) Rajkharsawan (5.0 km, SSW)

Posotia (5.1 km, E) Manoharapur (5.5 km, S)

Forests within 15 km There are 15 PF and 10 RF

Chandil-Gamharia Forest There are 16 PF and 8 RF

National parks & Wildlife sanctuaries Nil Nil Elephant Corridor

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FIGURE-1

INDEX MAP SHOWING THE PROJECT SITE

PROPOSED HOT METAL PLANT

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FIGURE-2

STUDY AREA MAP

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Size or magnitude of operation

Production of 0.7MTPA pig iron and 0.3 MTPA ductile iron pipe at Dimbuli Village,

Circle Manoharpur, West Singhbum District, Jharkhand State.

Project description with process details

Blast Furnace and Related Facilities

The following has been considered for 10,00,000 TPA Blast Furnace and related

facilities:

A. 1000,000 TPA Blast Furnace

B. Sinter plants to produce 2 Mill tons of sinters required for the new Blast Furnace.

C. Waste Heat Recovery Coke plant (0.6MTPA) and Power Plant (~ 60 MW based on

waste heat of Coke plant and Blast Furnace gas)

D. Ductile Iron Pipe plant of 0.3MTPA capacity

A. 1000,000 TPA Blast Furnace:

It is proposed to install a Blast Furnace of 1000,000 TPA capacity in Manoharpur

village Jharkhand.

This furnace will be a modern Blast Furnace equipped with Hot Blast Stoves, Bell

less top, and Pulverized Coal Injection including O2 enrichment.

B. Sinter Plant:

The availability of the calibrated iron ore lumps is becoming scarce; hence it is

proposed to install sintering machines of adequate capacity along with the Blast

furnace.

The advantages with the use of Sinter is that, it improves the productivity of the

Blast Furnace, lowers the coke rate, allows usage of low iron bearing material

and low value coke breeze in the production.

C. Waste Heat Recovery Coke plant and Power Plant (based on waste heat of Coke

plant and Blast Furnace gas):

To cater to the coke requirement of Blast Furnace it is proposed to add Coke

making capacity of 600,000 TPA with Sesa’s technology of Heat Recovery, which

conforms to the most stringent environment norms worldwide.

The proposed power plant will have capacity of 60 MW and will utilize the waste

heat from Coke Ovens and the excess gas available from the proposed 1000,000

TPA Blast furnace.

D. Ductile Iron Plant

To add value to pig iron part of hot metal produced will be converted to ductile

iron pipe having capacity of 300000 TPA.

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The Flow sheet showing Blast Furnace and related facilities is given in Figure-3.

FIGURE-3

BLAST FURNACE AND RELATED FACILITIES

Technological considerations and plant facilities:

The Blast Furnace shall operate with sized iron ore, Sinter; self-produced coke,

fluxes, and additives.

The blast furnace shall have the following major units:

A. Raw material storage yard, stock house, fines handling and main blast furnace

charging conveyor

B. Blast furnace proper and cast house

C. Hot blast Stoves and Waste gas chimney

D. Hot blast supply system including hot blast main, expansion joints,

E. Bustle main &tuyere stock assembly

F. Dust catcher and dust discharge equipment.

G. Gas cleaning plant including its water system and sludge tanks and flare stack

system

H. Cast house slag granulation plant with its water system

I. Dry slag pit

J. Water cooling system for Blast Furnace and stove valves.

K. Stock house de-dusting system, ventilation, & air-conditioning system.

L. Ladle repair shop

M. Pig casting machine

N. Instrumentation, automation and process control system

O. Blower house and cold blast supply system

P. Compressor and compressed air piping

Q. Shop electrics & Illumination

/ Ductile iron pipe plant

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R. Hoisting and handling facilities

S. Effluent & waste handling

T. Drainage & sewerage

U. Interplant and pipelines for steam, BF gas, compressed air, Oxygen, Oxygen and

Pulverized Coal Injection.

V. BF control room

W. Auxiliary facilities like laboratory, stores etc.

Sinter Plant

Sintering is a process for agglomerating iron ore fines to convert it into lump form

suitable for use in blast furnaces. However sintering has an additional advantage,

that it can recycle all Ferrous bearing waste material generated in the plant.

The use of sinter is also beneficial as it reduces the coke rate and improves the

productivity of blast furnace. However in the current context apart from the cost

saving a sintering plant also has strategic value since it is expected that with the

current growth rate of domestic steel production the availability of lump ore is likely

to be constrained.

Thus the sintering plant would ensure a sustained availability of raw materials for

blast furnace operations.

Iron ore fines cannot be charged into the Blast furnaces since it will reduce the

permeability of the burden material and will not allow the reducing gases to pass

through the charge material inside the furnace. Blast Furnaces need lump feed

(preferably in a close size range) only so as to facilitate easy flow of gases through

the charge material inside the furnace.

So the iron ore fines need to be agglomerated either in the form of Sinter or Pellets

before charging into the Blast furnace.

The main advantages of sintering are:

Lower coke rate due to the saving in the heat requirement in the Blast Furnace since

the calcinations of the fluxes take place in the sintering process outside the Blast

Furnace and better reducibility of the charge material.

Higher productivity due to the improved burden permeability from the reduction in

the height of cohesive zone.

Ability to recycle the iron bearing waste from the plant, e.g., dust catcher fines,

“return ore fines”, and low value coke breeze etc.

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Raw material required along with estimated quantity likely source,

marketing area of final products, mode of transport of raw material and

finished product.

Raw material details are given below:

Sr.

No

Raw Material

Requirement

At Sinter

Feed

(90%) in

MT

Source Mode of

Transport

1 Iron ore fines 14,60,000 Own Truck

2 High grade lumps 1,80,000 Mine Truck

3 Lime stone 1,37,220 Jharkhand/Orissa/Chhattisgarh Truck

4 Dolomite 1,38,476 Jharkhand/Orissa/Chhattisgarh Truck

5 Coking coal 8,00,000 Australia/China/South Africa Ship

6 PCI coal 1,20,000 Australia/China/South Africa Ship

7 Quartz 10,000 Jharkhand/Orissa/Chhattisgarh Truck

Resources optimization/recycling and reuse envisaged in the project, if

any should be briefly outlined.

Solid Waste

The solid wastes to be generated from the Blast furnace unit are:

Slag: In processes of Iron making Slag is generated and will be granulated using

high pressure water jets and sold to Cement Plant as a raw material for producing

high quality cement.

Dust from dust catcher: Flue dust generated in the Dust Catcher of Gas Cleaning

System will be used as raw material in the Sinter plant for making sinter.

Dried Sludge of Gas cleaning settling tank: Dried sludge of Effluent treatment plant

will be used as raw material in the sintering plant for making sinter.

Ore & Coke fines: Ore and Coke fines generated in handling Raw Material and Dust

Extraction System will be used in the sintering plant for making sinter.

Liquid waste

There are no liquid effluents in Blast Furnace unit as all process water is suitably

treated and recycled.

Used oil of the equipment’s in the plant will be collected & disposed to the authorized

recycler as used oil, a Hazardous Waste under Hazardous Waste Management &

Handling rules, for which the authorization will be obtained from CPCB.

Availability of water its sources, Energy /power requirement and sources

should be given

Water Requirement

Water Requirement for Blast Furnace and Sinter plant is given below:

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Description Recirculation-Fresh (m3/hr) Make-up-Fresh

(m3/hr)

BF and Auxiliaries 2500 75

Blower House, DG Set 450 10

Gas Cleaning System 250 12

Pig Casting Machine 800 50

Slag Granulation Plant 950 50

Sinter 450 65

Ladle Repair Shop 10 1

Domestic Consumption 100 5

Miscellaneous 50 5

Pulverized Coal Injection 650 25

Ductile Iron Pipe 30 5

Total 6240 303

The total requirement of water is about 6500 m3 per hour while 303 m3 per hour will

be used as make up water. Total make-up water required is about 8000 m3 of fresh

water per day. The fresh water make-up water required for the proposed plant shall

be met in required quantity and quality from neighboring river Koyal.

Power Requirement

A 60 MW Waste Heat Recovery Power plant is proposed, which will be located

adjacent to Coke Oven Batteries. The plant is expected to operate at a plant load

factor of 70 %. The Plant will use closed cycle water system.

It is proposed to utilize Blast Furnace and Coke Oven gases as a fuel for boiler. 54

MW of generated power will be utilized by the company for its own use and the rest

can be sold to the State or National Grid.

Schematic representations of the feasibility which give information of EIA

purpose.

Detailed schematic representations of the feasibility covering the purpose of EIA will

be given in the Environmental Impact Assessment report.

4.0 Site Analysis

Connectivity

Public Road: The proposed site is at a distance of about 100 m from the State High

way SH-4. The proposed plant site is 40 km from Rourkela.

Manoharpur railway station is at a distance of 2.0 km and Rourkela airport is at a

distance of 42 km from the project site.

Page 18: PRE FEASIBILITY REPORT - Welcome to Environment€¦ · PRE FEASIBILITY REPORT FOR THE PROPOSED 1.0 MTPA HOT METAL PLANT FOR PRODUCTION OF 0.7 MTPA PIG IRON AND 0.3 MTPA DUCTILE IRON

Land form, land use and land ownership

The total land requirement for the proposed project would be 428.01 acres.The area

is fairly flat. The land is mostly unirrigated, wasteland and single crop. The area

proposed for the project has been identified excluding the habitated area and also

the forest area to the extent possible. The break-up of the current land use for the

proposed plant is given below:

Government land : 85.04 acres

Private land : 342.97 acres

Total area : 428.01 acres

Thus, with the proposed plant and waste heat recovery power plant, the land use will

be changed to industrial category.

Topography

General topography of site is flat with minor undulating terrain. The elevation of the

project site is about 220 m above msl.

Existing Infrastructure

The proposed project is greenfield, no infrastructure exist in the proposed site.

5.0 Planning Brief

Plant facilities to manufacture 2 MTPA of Sinter plant, 0.6 MTPA coke oven plant and

60 MW waste heat recovery plant will be installed. There will be temporary housing

sites for the construction workers and construction officers within the plant site area

only.

Land use planning (breakup along with green belt etc)

The proposed project is located in an area of 428. The land breakup details is given

below:

TABLE-2

LAND BREAK UP

Sr.No Particular Area in Acres

1 Road 60

2 Water storage 46

3 Raw material storage 35

4 Greenery 135

5 Process units including ancillary and

auxiliary

142

6 Township 10

Total 428

Page 19: PRE FEASIBILITY REPORT - Welcome to Environment€¦ · PRE FEASIBILITY REPORT FOR THE PROPOSED 1.0 MTPA HOT METAL PLANT FOR PRODUCTION OF 0.7 MTPA PIG IRON AND 0.3 MTPA DUCTILE IRON

Assessment of Infrastructure Demand (Physical & Social)

Vedanta proposes to establish a green field 1.0 MTPA hot metal plant for production

of 0.7 MTPA pig iron and 0.3 MTPA ductile iron pipe at Dimbuli Village, Circle

Manoharpur, West Singhbum District, Jharkhand State.

Hence, all infrastructures facilities will be provided for the proposed project. The road

facility is already available which shall be strengthen and maintained. Infrastructure

facilities like road transport, Post & Telegraph, Telephone, Banks etc. are basics for

each and every area. These facilities are already exist in the surrounding area.

With the start of proposed project, various employment opportunities will be

generated. Several persons will be benefited with contract works, employment

through contractor, running of jeep and buses, canteens, different kind of shops and

transport related business avenues.

6.0 Rehabilitation and Resettlement (R&R Plan)

No R&R issues. The land is already in position of M/s Vedanta Limited.

7.0 Project Schedule and Cost Estimates

The proposed project will be commenced after getting prior permissions from MoEF

and State Govt. competent authorities.

It is schedule to complete the construction of the proposed project within 18 months

to 24 months from the zero date.

Estimated cost of the project will be approximately Rs. 1971.894 Crores.


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