Project Experiences - Gunawan Muktiwibowo

Gunawan Raharjo MuktiwibowoBusiness Development Specialist

[email protected]; [email protected]+62 838 7663 9514

The SupportProject Experiences

Scope of Work (supply)And

Project Sales Experiences

mailto:[email protected]




Offshore Production Platform

FPSO, Drill ship, etc.

Storage Tank

Drilling Rig

Oil & Gas Development / Production

Offshore Oil & Gas Development

Drilling Rig

Pipeline

Tanker (LPG, LNG, VLCC Vessels）

Separator

Storage Tank

Storage and Transport End Users

Conductor

Casing

Tubing

Down HoleEquipment

Casing

HSS

CNG Vessel

Gas Processing Plant

Petrochemical Plant

Thermal Power

Wind Power Station

Oil Refinery Plant

Onland Oil & Gas Development

（Other PLNG Vessels）

Production Well

Sub Sea Well Head Platform

Drill Pipe

Role Involvement in Energy Sector





Platform (Onshore – Offshore)





Kelly Bar – Drives the string. 4145

Drilling Jar – Jar string when stuck. 4140 / 4330

Drill Collar – Concentrate weight of string. 4145 Mod

Rotor Bars – Turn drill bit. 4145 Mod

Drilling Tools





Riser and Flow Lines

Umbilical

Pipeline End Manifold

Marine Bending for Bouyancy Module

Manifold

Subsea Valve

Hot Isostatic Pressure (HIP)

ManifoldClad Pipes

Jumpers

Subsea Well Head Platform





Total Package Plant Supply





Geothermal Pipeline

Offshore Pipeline

Pipeline

PIPELINE





Subsea Umbilical Riser Flowline ProductManifold/manifold systemCustomer/field: Scomark, England/Marathon, East Brae North SeaMaterial: UNS 31803, Duplex alt UNS 32760, Super DuplexDimensions: ID 16“Weight: 1-4 tonnes/piece

Valve bodyCustomer/field: Different customersMaterial: UNS 31803, Duplex alt UNS 32760, Super Duplex, UNS 31254 Super AusteniteWeight: 250-2000 kg/piece

Elbow riserCustomer/field: Sofec, USA/TerraNova, CanadaMaterial: Alternative depending on atmosphere; UNS 31803, Duplex alt UNS 32760, Super DuplexDimensions: Length 900 mm, OD 350-550 mm,ID 250 mmWeight: 160-450 kg/piece

MixerhouseCustomer/field: FRAMO, Norway/Gullflaks, North SeaMaterial: Two different materials in one piece, SuperDuplex/Duplex, UNS 32760/UNS 31803Dimensions: Length 1800 mm, OD 750-900 mm,ID 550 mmWeight: 1-3 tonnes/piece

Wye-pieceCustomer/field: Rockwater, England/East SparAlliance, AustraliaMaterial: UNS 31803, DuplexDimensions: Length 2000 mm, OD 450 mm,ID 350 mmWeight: 2 tonnes/piece





The Support

International Experiences






Sequoia – Egypt503mt

SAIPEM Fano

THUNDERHAWK – GoM11,500mt

SBM

MOPU STOR – Norway12,000mt

SBM

ESPIRITO SANTO – Brazil6,500mt

SBM

FPSO FRADE – Brazil800mtSBM

FPSO GIMBOA – Angola1,000mtSAIPEM

OLOWI Platform – Gabon900mt

SAIPEM

PERENCO Platform – Morocco1,600mt

DLM

MAAMOURA – Tunisia1,200mtSAIPEM

SCARABEO 8 – Italy600mt

SAIPEM

Pazflor – Angola732mt

SonAcergy

KASHAGAN – Kazakstan4500mt Stock

KEPPEL KZ/CSC

MEJI Helideck – Nigeria250mt

CHEVRON

SFDP – Nigeria5,850mt

EXXONMOBIL

Deep Panuke – Canada

1,415mt

SBM

SKARV – Norway1455mtBP/SBM

Block 17 – Angola469mt

SAIPEM PortugalBlock 31 – Angola6219mt

Heerema

Block 31 Buoy– Angola

1000mt

Sofec Inc.

OKHA Conversion – Australia

1155mt

S.B.M







The Thunder Hawk field, located on the Gulf of Mexico's Mississippi Canyon Block 734, issituated 150 miles (241 kilometers) southeast of New Orleans. The field is located inultra-deep water at a depth of 5,724 feet (1,745 meters). Murphy, the operator, holds a37.5% working interest; Statoil Hydro holds 25%; Eni holds 25%; and Marubeni Oil & Gasholds the remaining 12.5%.

Thunder Hawk, along with Thunder Bird and Thunder Ridge lie close to the BP-operatedThunder Horse field, the Gulf of Mexico's largest ever oil discovery. Thunder Hawk,Thunder Bird and Thunder Ridge are on the edge of the Boarshead Basin, a highlyprospective region of the Central Gulf

• 10,100 tonnes of Plates and 1,300 tonnes of Bulb Flats• Shipbuilding Grades AH36 to EH36z (ABS Approved)• Deep Draft Semi-Submersible platform for Gulf of Mexico• Delivered to Singapore for fabrication• Consolidated supply from five sources in both Europe &

Asia to meet a tight delivery schedule• Products designed to specification due to stringent

technical requirements• Monthly call-offs following tight rolling schedule

Thunderhawk Gulf of Mexico





The Gimboa field lies in block 4/05, approximately 85km off the Angola coast, in700m (2,296ft) of water. The field is operated by Sonangol on behalf of Norsk Hydro,ACR (Angola Consulting Resources) and SOMOIL (Sociedade Petrolefira Angolana).Recoverable reserves have been put at 50 million barrels of oil equivalent.The Gimboa project is based on three production and four water injection subseawells, which are clustered around a central manifold. This is tied back to a floatingproduction, storage and offloading unit (FPSO).

• 1,100 tonnes of Plates• Shipbuilding Grade DH36 (one size) (ABS Approved)• Monopiles for Suctions Anchors• Delivered to Angola for fabrication• Supply from W European mill on a fast track lead time.

FPSO Gimboa - ANGOLA





KASHAGAN – Caspian Region

Discovered in July 2000, Kashagan has been described as thelargest field found in the past 30 years, the largest outside ofthe Middle East, with a projected output close to that of theGhawar field in Saudi Arabia.The field is being developed by a group of partners includingShell, Exxon Mobil, Total, ConocoPhillips, Kazakh state-run oilcompany KazMunaiGas, INPEX and AgipKCO (Eni). Eni isresponsible for phase I of the field's development, while Shellis responsible for production operations.

• >6,300 tonnes of Plates, Sections, Pipe & Profiles.• Offshore Grades: EN 10225 S355 G10+M/N / EN 10225 S355 G11+M/N.• Pipe racks / Infill decks & other structures for use offshore in the Caspian Sea.• Delivered to Kazakhstan / Azerbaijan or other destinations for fabrication.• Consolidated supply direct from the manufacturers and various European

stock locations.• Products designed to specification due to stringent technical requirements.• Management of all Third Party Inspection activities and project

documentation.





Satellite Field Development NigeriaAbang and Itut fields are located in Oil Mining Leases (OMLs) 67 and 70, OffshoreNigeria. The project involves the construction and load out of two offshore WellheadPlatforms complete with Jackets, Piles, Boat Landing Platforms and subsea templates.Total steel tonnage fabricated by Nigerdock as the Procurement and Fabrication (PF)contractor is about 2,980 metric tons. Two Pig Receivers for 16” Pipelines and one for12” Pipeline, including associated utilities and tie-ins; Installation on Main Deck andCellar Deck on Usari, and on a Main Deck extension on Ubit.

• 4,000mt of Plates, 600mt of SAW Pipe, 300mt of SeamlessPipe, 1000mt Sections, 300mt of Process Pipe

• API Grades, A36, AH36, DH36, 2W 50Z, 2MT1, X52, X65

• Jacket, Topsides for 3 x New Platforms in Nigeria

• Delivered to Nigeria for fabrication activities – local content

• Consolidated supply from at least ten sources in Europe & Asia

• Utilisation of monthly mill allocations and stock materials tomeet the delivery schedule

• Financing package arranged.

• Complex delivery schedule requiring first class projectmanagement





Pazflor – Offloading System AngolaPazflor comprises a vast subsea gathering network, the most complex ever built in Angola: 180kilometres of lines tying in two subsea production systems encompass 49 wells (25 producers, 22water injectors and two gas injectors), 10,000 metric tons of subsea equipment (three subseaseparation units connected to six pumps) and the giant Pazflor floating production, storage andoffloading (FPSO) vessel. Held in position by 16 subsea mooring connectors, with its 325 metreslong, 62 metres wide and a weight of more than 120,000 metric tons, the FPSO is the largest in theworld. It can store up to 1.9 million barrels of oil that is then exported to tankers via an offloadingbuoy. Some 175 kilometers of pipeline and 90 kilometers of control lines, or umbilical, will snakeacross the seabed.

• 10,120 tonnes of Plates• Offshore high tensile plate Grades API 2W Gr.50 and

ASTM A36• Sourced and supplied all steel plates for the float-over

deck and eight-leg jacket• Delivered to Batam, Indonesia for fabrication• Fast track project on a tight delivery schedule - 4

months from the first firm enquiry to first delivery• Products designed to specification due to stringent

technical requirements• Management of all Third Party Inspection activities

and project documentation.





Su Tu Vang Project – CuuLong BasinSu Tu Vang is an offshore oil field located in Block 15-1 of the Cuu Long Basin. The basin islocated southeast of Ba Ria-Vung Tau province of Vietnam and 6km away from theexisting Su Tu Den field (Black Lion

Block 15-1 is at the north end of the Cuu Long basin,about 180 km east-southeast of Ho Chi Minh City.Water depths in the block are 35-60 m. Productionfrom Block 15-1 began on Oct. 29, 2003, when CLJOCbrought Su Tu Den (Black Lion) field on stream (OGJ,Oct. 20, 2008, p. 41). Cumulative Block 15-1production was about 123 million bbl of oil

• 10,120 tonnes of Plates• Offshore high tensile plate Grades API 2W Gr.50 and ASTM A36• Sourced and supplied all steel plates for the float-over deck and eight-leg jacket• Delivered to Batam, Indonesia for fabrication• Fast track project on a tight delivery schedule - 4 months from the first firm enquiry to first

delivery• Products designed to specification due to stringent technical requirements• Management of all Third Party Inspection activities and project documentation.





Esso Kipper Tuna Turrum Project

• 14,000 tonnes of plates, tubulars and sections• Offshore high tensile Grades API 2W Gr.50 & 60, and ASTM

A572Gr. 50and A36.• Delivered to Batam, Indonesia for fabrication• Fast track project on a extremely tight delivery schedule• Consolidated supply from at least 6 sources in Asia and

Europe• Products designed to specification due to stringent technical

requirements• Management of all Third Party Inspection activities and

project documentation.• Provide materials handling and logistics solution as value

added service.• Financing package arranged.

Located off the Victorian coast in Bass Strait,ExxonMobil Australia’s . Kipper Tuna TurrumProject is currently one of the largest domesticgas developments on the eastern seaboard.





Our Solution

CASE STUDY : EMERGENCY DELIVERY OF PIPE TO PERDIDO(The deepest oil platform in the world)

Background: Shell's Perdido project in the Gulf of Mexico isrecognized as one of their most challenging deep-water projects. At2,380 meters, first production is expected in early 2010.

The Problem: With tight deadlines, on a Friday afternoon, Shell wasin urgent need 20 foot 20" pipe delivered out to Perdido in the Gulf.

The Solution: The fix for this was knowing where to go and how tomake it happen! PM located the pipe that same Friday afternoon andarranged for Expedited delivery to the fabricator shop Monday. Afterworking, the pipe was delivered out to Perdido Tuesday. Turnaroundtime from the inital call to us and to our delivery to the shop: 4-5business hours.





Our Solution

CASE STUDY : Geothermal Power Plant

Background: US-Based CalEnergy's geothermal operations are located in Calipatria,California. They generate enough power to meet the energy needs of around340,000 homes.

The Problem: The brine CalEnergy uses to generate geothermal power is one of theworlds most hostile. With chloride levels between 106,000 - 167,000 ppm, pHlevels between 4.5 and 5.7, and temperatures from 550° to 600° F, the demands onthe materials used are extreme. The second part of the geothermal processtransports this brine through over 33,000 feet of production pipes. CalEnergyneeded an economical alternative to Inconel 625 for its geothermal operations inCalipatria, California. A 340-ft trial production pipeline in 2507 was installed andafter 13 months of production, no indication of stress corrosion, cracking or pittingwas observed.





Our Solution

The Solution: We knew that mill selection was vitalto the success of a Super Duplex installation of thissize and specification. We was asked to providetechnical support for CalEnergy's selection of a millable to meet their severe Super Duplex 2507 needs.We identified H. Butting GmbH & Co in Germany asthe best solution for CalEnergy’s stringent technicalrequirements. We, along with Butting’s sales office inCanada, supported CalEnergy throughout their trial.Consequently, CalEnergy placed their initial order for30” Super Duplex 2507 pipe with Butting. Accordingto CalEnergy, the Super Duplex 2507 installation willbe the largest ever in the USA. We will continue toprovide support to both CalEnergy and Buttingthroughout the installation process





Our Solution

CASE STUDY: Chevron Tahiti Project 2507 Super DuplexPipe & Fittings

Background: Vessel manufacturer for Chevron TahitiProject submitted invalid specification requirement for2507 Super Duplex pipe and fittings bill of materials.

The Problem: Specification addressed both Duplex 22%Cr (UNS S31803) and Super Duplex 25% Cr (UNS S32750)with the same testing requirements.

The Solution: We submitted research documentationdetailing the different reactions for the separate materialgrades as well as suggested testing requirements forSuper Duplex. Our specification was approved andadopted.





Client Project

Chua Yew Seng Construction & Electr. Eng. Pte Ltd Wak Hassan Project

GS E&C Corp Ng Teng Feng Hospital

GS E&C Corp Fusionpolis 2A Tower C

HSL Contractor Pte Ltd Various projects in Jurong Island

Pan-United Asphalt Pte Ltd T2 Silo in Jurong Port

Penta Ocean Construction Downtown Line 3 C933 MRT

Shin Khai Construction Pte Ltd Residential project at 88 Lorong Marican

Sing Tec Development Pte Ltd Various projects in Singapore

SM Piling Pte Ltd Project at Fusionpolis Way

Spazio Construction Pte Ltd Project at Lorong 30 & 39 Geylang

CIVIL CONSTRUCTION EXPERIENCES





Project Experiences

Indonesia Experiences





Residue Fluid Catalytic Cracking (RFCC) Pertamina CilacapADHI KARYA – GS Construction Korea

• Shell plate A537 Class 2 + S3 Nippon Steel, 4220MT, USD 5.1M (2012):

• Challange:

Fast track project on a extremely tight delivery schedule

Consolidated supply from at least 6 sources in Asia and Europe

Products designed to specification due to stringent technical requirements

Management of all Third Party Inspection activities and project documentation.

Provide materials handling and logistics solution as value added service.

Financing package arranged.





BTJT-A (Bukit Tua Platform – A (Topside Jacket Pipeline End Manifold)Petronas Carigali Ketapang II

• Material: Supplying primary and secondary steel for Bukit Tua Jacket Topside Pipeline End Manifold

Platform – A: Topside volume : 1,500 MT Jacket volume : 700 MT Pipe Line End Manifold (PLEM) :

9 well x 900 m pipes dia. 16” and 8” used to evacuate from well to FPSO 12” diameter of pipe will be used to export from FPSO to Well Head Platform (WHP) 12” diameter of pipe will be used to transport WHP to Onshore Receiving Facility (ORF)

Tubular from Steel Flower = SumitomoPlate from Voest Alpine + Clabeq DufercoProfile from AcelorMittal

• Challange: The Wellhead Platform (WHP) is designed as "not normally manned" facility.

Therefore it is imperative that the facilities designed for the platform take this into consideration. This includes minimizing the amount of processing equipment on the topside where possible, maximizing remote actuation / control operations, and minimizing maintenance visits by installing highly reliable equipment and systems. The platform is designed to accommodate a total of 9 wells/slots. There are 5 slots for horizontal producing wells and another 4 will be spare for future wells.





Sisi - Nubi and Peciko Pipe LineTOTAL E&P Indonesie

• Material: Thick-walled DSAW line-pipe for sour service had been proven on numerous

projects and, early in 2006, supplied 50km of 22 inch and 26 inch

• Challange: Total E & P Indonesia planned to extract extremely

sour resources from the Sisi and Nubi offshore fields. They needed a linepipe supplier with proven experience of sour service pipelines.

we managed the supply of mother pipe and procurement of hot induction bends. The key successfactor on the project was the blend and application of steel and line-pipe technology to produce optimum sour resistance. The pipeline was brought into service to take gas from the offshore fields to the largest liquid natural gas (LNG) liquefaction plant in the world at Bontang on Kalimantan Island





LPG Terminal 6 Spherical Tank MakassarPertamina – WIKA – Bosowa (2011)

&LPG Terminal 4 Spherical Tank BanyuwangiPertamina – Misi Mulia Petronusa (2012)

• Shell Plate A537 Class 2 + S3, 5500MT, from Nippon Steel

• Pipeline Seamless API5L, 6” and 12”, 12km, from Sumitomo and Nippon Steel

Challange:

• Project is scattered in 2 location: Makassar and Banyuwangi.

• Fast Track Project and tight schedule

• Prefabrication done in West Java at Surya Besindo Sakti and installed at site.





Cross Country Pipe Line Pertamina CilacapConsortium Hutama Karya – Truba Mandiri, 2013

• We supply:

Pipeline:

24” ERW Korea Dongyang and Hyundai 5km

12” Seamless API 5L Sumitomo 2km

Hot Bend with various degree and radiant in small items which very complicated requirement.

Pipe and Fitting

18” – 36” LSAW Dongyang

2” – 12” Seamless API 5L Sumitomo

Flanges, Valve, Fitting, Gasket, etc Origin Korea

Challange:

Fast track project on a extremely tight delivery schedule

75% material require 3LPP Coating

Fastest Delivery within 2 months


Products designed to specification due to stringent technical requirements








120 MW Combyned Cycle Gas Turbine Power PlantKrakatau Daya Listrik - ABB Indonesia

2013• We supply:

2”-36” Seamless and ERW, DSAW Pipe Origin Korea and Local

Flanges, fitting, Valve, Gasket, etc Origin Koream Europe and China

Challange:

Delivery within 1 months only with more than 1200 items in various size and small quantity

Supply bigger size flanges and Elbow from 36” – 80”







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Project Experiences - Gunawan Muktiwibowo

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