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Propylene production via propane dehydrogenation...

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Propylene production via propane dehydrogenation (PDH) Warsaw, 27 March 2015
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Page 1: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

Propylene production via propane dehydrogenation (PDH) Warsaw, 27 March 2015

Page 2: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

Germany 75%

Russia 9%

Azerbaijan 9%

Czech Republic

7%

Poland has a net deficit of propylene, with annual imports of

ca. 150,000 tonnes. Most of this is purchased by Grupa Azoty

Z.A. Kędzierzyn for the purpose of OXO alcohols production

Grupa Azoty Zakłady Azotowe Kędzierzyn

Grupa Azoty’s plant in

Kędzierzyn is one of the biggest

propylene users in Poland

Volume consumed equals

ca. 120 – 140 kt annually

Propylene is used for the

production of OXO alcohols

150 kt

Volume of propylene imported

into Poland (2013)

Source: GUS

Page 3: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

In the coming years, a decrease of propylene production is expected

in Western Europe. A new PDH unit will have a distinct advantage

over other producers in the region

Steam crackers

68,2%

Refineries (FCC) 26,7%

Metathesis 1,5%

PDH 3,6%

Refineries (FCC)

Since 2009, 15 refineries have been

closed in Europe. According to

International Energy Agency’s forecasts,

in years 2013-2020 the throughput of oil

will decrease by further 65 mln tonnes,

i.e. 10%, causing further drop of

propylene output

Steam crackers

Most European crackers are fed with

naphtha. The shift of feedstock to

ethane requires substantial investment

and considerably decreases propylene

yields

PDH

Due to the shale gas boom in the USA,

the availability or propane increased,

which caused global prices to fall

Source: Argus DeWitt, International Energy Agency

Propylene production in Western Europe

Currently, the deficit of propylene in

Germany is close to 850 kt annually

Page 4: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

The construction of a propane dehydrogenation (PDH) plant will

enable Grupa Azoty to fully cover its current propylene deficit and

provide a basis for the development of next investment projects

CAPEX

1,7 mld PLN

Propane

Propylene

Hydrogen

C4’s

Simplified diagram of PDH plant (400 kt)

PDH

feedstock widely availabile on the market

main product

by-products, which can be processed

in existing plants of Grupa Azoty

Page 5: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

There are currently 18 operating PDH plants in the world

Source: publicly available data

Existing propane dehydrogenation plants and their capacities (kt)

UOP

CBI Lummus

ThyssenKrupp

550

350

300

350

500

455 455

400

400

135 135

300

80 300

600

600 250 165

400

Page 6: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

The location of the investment in Police is optimal in terms of

logistics and provides synergies with existing infrastructure

Police

Kędzierzyn

Baltic Sea as a main transport route

Proximity of Western European market

Integration with the current infrastructure

of Grupa Azoty plants in Police

Increase of stability of supply to Kędzierzyn

by fully covering the plant’s propylene

consumption

Propylene as a basis for

further development of

Polish chemical industry

Pro

pyle

ne

Propylene is a fundamental product of

industrial chemistry. Its surplus might be

placed on the market or processed to advanced

chemical products within Grupa Azoty’s

potential future investment projects

Page 7: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

Propylene is a fundamental product of industrial chemistry,

providing a basis for further processing into more advanced

chemical products

Polypropylene OXO alcohols Propylene glycol Epichlorohydrin

SAP Phenolic resin Bisphenol A Polycarbonates

Butyl acrylate Plasticizers Polyacrylic acid Polyacrylic acid

2EH acrylate Propylene oxide Acrylic acid Acrylic plastics and fibres

Ethyl acrylate Cumene Acrylonitrile TPO

Methyl acrylate Propylene glycol ethers EPDM Acrylamide

Polyols HMDA Phenol

Propylene further products

basen on propylene

Page 8: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

The recent changes in the oil market have an impact on prices of

petrochemicals. However, they don’t aggravate the prospects for

Grupa Azoty’s investment in PDH plant

-

20

40

60

80

100

120

Jan 14 sty 15

USD

/bbl

Crude oil

-

150

300

450

600

750

900

Jan 14 Jan 15

USD

/t

Propane

-

300

600

900

1 200

1 500

1 800

Jan 14 Jan 15

USD

/t

Propylene

-56% -64% -37%

Last year, the fall in propane prices was more significant

that the corresponding fall in propylene prices

feedstock product

Increase of PDH margin Source: publicly available data

Page 9: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

Total investment expenditures are equal to 1,7 bln PLN. The plant

will increase Grupa Azoty’s annual revenues by around 2 bln PLN

1,7 bln PLN

CAPEX

2 bln PLN

Annual

revenues

Page 10: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

The analyses of PDH technology have been conducted by Grupa

Azoty for the last couple of years. Currently, we’re entering the

basic engineering phase

2008 Initial analyses of PDH plant by Grupa Azoty

2014 Feasibility Study of the investment

2015

Corporate decisions

Selection of technology and basic engineering

2019 Planned start-up of the PDH plant

Page 11: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

Reputable and reliable consultants with extensive experience

in chemical and petrochemical industry have been engaged in

the project

Economic

advisor

Market

advisor

Technical

advisor

Technical

advisor

Page 12: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

PDH plant – key facts

• Propylene is a fundamental product of industrial chemistry

• Poland has a high net deficit in propylene trade;

• Grupa Azoty ZAK uses propylene to produce OXO alcohols;

• Grupa Azoty’s PDH project will be the biggest plant of this type

in Europe (around 400 kt of propylene);

• PDH will make Grupa Azoty independent of external propylene

suppliers;

• PDH will become a basis for further investment projects,

processing propylene into more advanced chemical products

• Total investment of 1,7 bln PLN will increase Grupa Azoty’s

annual revenues by around 2 bln PLN annually

• Planned start-up – 2019

Page 13: Propylene production via propane dehydrogenation (PDH)tarnow.grupaazoty.com/files/d801e2bc/prezentacja_dla_analitykow... · The construction of a propane dehydrogenation (PDH) plant

Thank you for your attention!


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