The Poultry Watering Specialists - Ziggity Systems...The Poultry Watering Specialists ©2016 Ziggity...

The Poultry Watering Specialists

005002 .rN traP 6701-GIZ .cnI ,smetsyS ytiggiZ 6102©

Superior performance, exceptional durability and easy management.

©2017 Ziggity Systems, Inc. PN 200560 Revision 2020-01-23

Installation Manual:Conversion SystemFloor Application

Note: When printing select “fit” to page or margin option.

© 2017 Ziggity Systems, Inc.

ZIGGITY SYSTEMS, INC.STANDARD WARRANTY

Ziggity Systems, Inc. (“Ziggity”) warrants to the original retail purchaser (“Purchaser”) of any Ziggity product (“Product”) that for one (1) year from the date of original retail purchase the Product will be free from defects in materials and workmanship that are material in nature. The sole remedy available to Purchaser in the event of such a defect will be the repair or replacement (at Ziggity’s sole option) of the materially defective Product, excluding labor. Purchaser will be responsible for the expense of shipping the defective Product to Ziggity and, upon Ziggity’s approval of the warranty claim, Ziggity will be responsible for the expense of shipping the repaired or replaced Product to Purchaser. Any Product or Product replacement parts provided by Ziggity under this warranty are only warranted for the remainder of the warranty period for the original Product. Any Product or Product replacement part replaced by Ziggity under this warranty becomes the property of Ziggity.

This warranty excludes liability for defects in or damage to the Product (both internal and external) caused, directly or indirectly, by misuse, neglect, negligence, alteration, accident, excessive mineral or chemical contact, corrosive chemical use, minerals or sediment in the water, poor quality water, acts of nature or failure to: (A) follow Ziggity’s guidelines and recommendations for the Product, (B) follow installation and operating instructions for the Product, (C) use potable and filtered water in and with the Product, or (D) properly maintain the Product. Furthermore, this warranty does not extend to any item that is manufactured by others, including without limitation items such as: galvanized support pipe, water filters, water meters, sight gauges and proportioners. These items are warranted separately by the original manufacturer, if at all.

Ziggity makes no other representations or warranties of any kind except as expressly stated in this warranty. Ziggity disclaims any and all implied warranties including the warranty of merchantability and the warranty of fitness for a particular purpose. To the fullest extent permitted by applicable law, Ziggity shall not be liable to Purchaser for any consequential, incidental, exemplary, punitive, special, or indirect damages, and Ziggity shall not be liable for any damages that are based on negligence, breach of warranty, or strict liability. Ziggity’s liability under this warranty shall in no event exceed the purchase price paid by Purchaser for the defective Product. Some states do not allow exclusion or limitation of damages to the full extent described above, so the above exclusions and limitations may not apply fully to you.

Ziggity may from time to time, through its issuance of formal Information Update documents, provide for supplemental warranty coverage in addition to this standard warranty for certain products, or may provide for deviations or exclusions from this standard warranty for certain products. If any such supplemental, deviation, or exclusion Information Updates apply to your Product, you will be provided with a copy of such Information Updates at the time of your original retail purchase and the standard warranty provided for above will be deemed modified accordingly.

No person, including any dealer, distributor, agent, or other representative of Ziggity, is authorized to make any representation or warranty concerning the Product other than as specifically contained in this standard warranty and any Information Update from Ziggity providing for any supplemental warranty coverage or deviation or exclusion from warranty coverage. Ziggity reserves the right to change Product models, make changes to the Product and Product specifications, at any time and without notice or obligation to Purchaser.

ZIGGITY SYSTEMS, INC.EXTENDED DRINKER WARRANTY

In addition to its standard warranty, Ziggity provides an extended warranty for certain Drinkers manufactured by Ziggity. All other provisions of the standard warranty apply to the Extended Drinker Warranty. If any covered Drinker is determined by Ziggity to be defective in materials or workmanship after the expiration of the one (1) year standard warranty period and prior to ten (10) years after the date of the original retail purchase, Ziggity will provide a replacement Drinker or Drinker components, as applicable, to the original retail purchaser at the following discount off of published list/brutto prices:

End User End User Purchase Date Discount

0 - 36 months 100% (No charge)

37 - 60 months 65%

61 - 120 months 40%

WARNING – AVOID USE WITH OR EXPOSURE TO CORROSIVE PRODUCTSDo not allow Ziggity products to come into contact with petroleum, phenol or aldehyde based products or any other corrosive product in general. Contact with such corrosive products is likely to result in damage to or failure of the Ziggity product. Additionally, aggressive chlorination and/or acidification programs (greater than1 ppm and/or pH less than 6) will shorten the life of Ziggity products. Failure to follow this warning will void any otherwise applicable warranty coverage for the Ziggity product when the product is chemically damaged.


The Poultry Watering Specialists

CONTENTSDRINKERS Chore-Time® ................................................................................................................ 6 Val-Co/Cumberland® ................................................................................................... 7 Plasson® ...................................................................................................................... 8 Lubing® ........................................................................................................................ 9

FLOOR REGULATORS Aluminium Profile and Ace Pipe ................................................................................. 12 Aluminium Profile and 3/4 in PVC Pipe ...................................................................... 12 Val-Co® Conduit System ........................................................................................... 13 Aluminium Profile and 22 mm Square Pipe ................................................................ 14 Plasson® Floor System .............................................................................................. 15

FLOOR END ASSEMBLY Aluminium Profile and Ace Pipe ................................................................................. 18 Aluminium Profile and 3/4 in PVC Pipe ...................................................................... 18 Val-Co® Conduit System ........................................................................................... 19 Aluminium Profile and 22 mm Square Pipe ................................................................ 20 Plasson® Floor System .............................................................................................. 21

3

© 2017 Ziggity Systems, Inc.4

THIS PAGE INTENTIONALLY LEFT BLANK


Drinkers

5


1

3 4

5

8

CHORE-TIME® NIPPLE TO ZIGGITY TL DRINKER2

Saddle

Metering Pin

If there is a metering pin in the saddle, remove it with needle nose pliers.

6

7

Orientation of the saddle adapter will vary.

Use 7/16 in wrench to remove the old nipple.

Ziggity Saddle Adapter: PN 2910

Ziggity TL drinker installed with tool. (PN 956)


7

1 2

3 4

5 6

VAL-CO® / CUMBERLAND® SINGLE LOCK NIPPLE TO ZIGGITY AKTIVE DRINKER

Twist back and forth while pulling the nipple downward out of the saddle.

Twist back and forth while pushing the drinker upward into the saddle.

Ziggity AktiveDrinker

8


1

4

5 6

7 8

2PLASSON® NIPPLE TO ZIGGITY TL DRINKER

3

Use a pry bar to disconnect both sides of the nipple to remove it.

Insert the saddle adapter into the hole in the watering bearing pipe.

Continue to push the saddle adapter until one side snaps into place.

SNAP

Insert the tool PN 2763 into the saddle adapter.

SNAP

Pull the tool until the second set of clips snap into place.

Grommet

Install the Grommet onto the Ziggity Saddle Adapter PN 2735.

PN 2735

PN 2763



3 4

5 6

LUBING® NIPPLE ON 22 MM PIPE TO ZIGGITY TL OR BIG Z DRINKER1 2

Remove the old nipples.

Clip-on saddle adapter styles

Install the grommet onto the saddle.

Grommet

Clip-onSaddle

WaterPipe

Position clip-on saddle onto water pipe.

Squeeze clip into its first snap position using fingers as shown.

SNAP



7LUBING® NIPPLE ON 22 MM PIPE TO ZIGGITY TL OR BIG Z DRINKER

PN 3817

Vice-Grip 11R

Use large vice-grip plier clamp (11R shown) to squeeze the clip until the second snap is engaged.

Use PN 3817 to squeeze the clip until the second snap is engaged.

DO NOT offset the tool to one side. This will cause

damage and product to fail.

Center PN 3817 on the clip-on saddle as

shown.

Center tool on the clip-on saddle as

shown.

Use PN 3817 or vise-grip plier “11R” to complete this step of the installation.

8 9


Floor Regulators

11


1

3 4

Ziggity RegulatoR to aluminium pRofile & ace pipe2

Move the mounting bracket up out of the way. Drill a hole at marked location using a 7 mm / 9/32 in drill bit.

Sand the end of the ace pipe. Install PN 1369 onto the end of the ace pipe. Next install the regulator onto PN 1369. Slip fitting, Do not apply glue.

PN 1369 Ace PipeInstall PN 2880 onto the regulator clamp in order as shown. Mark the hole location on the aluminium profile.

Hole Location

Install the remaining bolt, nut and star washers (2x) from PN 2880. Important to install parts in same order as step 2.

Install star washers between the bracket and profile.

AluminiumProfile Slip fitting, Do not

apply glue.

Star Washer

1

Sand the end of the PVC pipe. Apply glue as shown and install PN 1931 onto the end of the PVC pipe. Next install the regulator onto PN 1931. Slip fitting, Do not apply glue.

3 4

Ziggity RegulatoR to aluminium pRofile & 3/4” pVc pipe2

Install PN 2880 onto the regulator clamp in order as shown. Mark the hole location on the aluminium profile.

PN 1931 PVC Pipe


Hole Location


AluminiumProfile

Apply glue on all sides.

Star Washer


Regulator

Regulator


1

3

4

5 6

7 8

ziggity regulator to Val-co® 2

Align the EMT to the edge of the PN 1931.Sand the end of the PVC pipe. Apply glue as shown and install PN 1931 onto the end of the PVC pipe.

PN 1931

Install a 15 cm / 6 in piece of 1.05 in conduit on to the regulator.

Do Not over tighten. Torque setting 1.7 Nm / 15 in lbs max.

Insert the 1.05 in conduit into the EMT. Press the regulator onto the PN 1931 until it fully seats.

EMT

PN 1931

1.05 in Conduit

EMTAlign

For extra security, pre drill a pilot hole with a 2 mm / 3/32 in drill bit. Secure with PN 2537 #8-18 X 1/2 in self tapping screw.

Drill a pilot hole in the EMT/conduit with a 2 mm / 3/32 in drill bit.

Secure the EMT/conduit with PN 1953 #12-24 X 3/4 in self tapping screw.

PVC Pipe



1

3 4

ZIGGITY REGULATOR TO ALUMINIUM PROFILE & 22 MM SQUARE PIPE2


Sand the end of the square pipe. Apply glue as shown and install PN 2235 onto the end of the square pipe. Next install the regulator onto PN 2235. Slip fitting, DO NOT apply glue.

PN 2235 Square Pipe


Hole Location



AluminiumProfile


Star Washer

Regulator


1 2

3 4

ziggity regulator to Plasson® floor system

Wrap threads on Plasson 5212 Adapter - 32x25x3/4 in with teflon tape. Thread into PN 2759.

Ziggity PN 2759

Plasson 5212

Wrap with teflon tape

Attach PN 2880 (2x) together in order as shown. Do Not tighten. Leave loose to allow movement for future steps.

Install the bolt, nut and star washers (2x) from PN 2880. Important to install parts in same order as shown. Do Not tighten.

Install star washers between the bracket and clamp.


Slip fitting, Do not apply glue.

5 6Ziggity PN 2880

Feature

Align PN 2880 with the feature on the aluminium profile as shown. Mark the hole location on the aluminium profile. Drill a hole at marked location using a 7 mm / 9/32 in drill bit.

Install the remaining bolt and nut from PN 2880. Note: you will not use any star washers in this step.

Sand the end of the pipe, apply glue as shown and install assembled adapter.


THIS PAGE INTENTIONALLY LEFT BLANK


Floor End Assemblies

17


2

3 4

1Ziggity END ASSEMBLy to ALuMiNiuM profiLE & AcE pipE

PN 1369

Aluminium Profile

Ace PipeInstall PN 2880 onto the regulator clamp in order as shown. Mark the hole location on the aluminium profile.

Hole Location


Install star washers between the bracket and

profile.

Sand the end of the ace pipe. Install PN 1369 onto the end of the ace pipe. Next install the end assembly onto PN 2235. Slip fitting, Do Not apply glue.

Slip fitting, Do Not apply glue.


Star Washer

2

3 4

1Ziggity END ASSEMBLy to ALuMiNuM profiLE & 3/4” pVc pipE

AluminiumProfile

Install PN 2880 onto the end assembly clamp in order as shown. Mark the hole location on the aluminium profile.

Hole Location


Sand the end of the PVC pipe. Apply glue as shown and install PN 1931 onto the end of the PVC pipe. Next install the end assembly onto PN 1931. Slip fitting, Do Not apply glue.

PN 1931PVC Pipe




profile.

Star Washer


1

3 4

5 6

7 8

ziggity end assembly to Val-co®

2

PN 1931

EMT

Align the EMT to the edge of the PN 1931.

PN 1931

EMT Align

Install a 15 cm / 6 in piece of 1.05 in conduit on to the regulator.

1.05 in Conduit

do not over tighten. Torque setting 1.7 Nm / 15 in lbs max.

For extra security, pre drill a pilot hole with a 2 mm / 3/32 in drill bit. Secure with PN 2537 #8-18 X 1/2 in self tapping screw.

Insert the 1.05 in conduit into the EMT. Press the end assembly onto the PVC fitting until it fully seats.

Drill a pilot hole in the EMT/conduit with a 2 mm / 3/32 in drill bit.

Secure the EMT/conduit with PN 1953 #12-24 X 3/4 in self tapping screw.

PVC Pipe


Sand the end of the PVC pipe. Apply glue as shown and install PN 1931 onto the end of the PVC pipe.


2

3 4

1ZIGGITY END ASSEMBLY TO ALUMINIUM PROFILE & 22 MM SQUARE PIPE

PN 2235

AluminiumProfile

Square Pipe


Hole Location



profile.

Sand the end of the square pipe. Apply glue as shown and install PN 2235 onto the end of the square pipe. Next install the end assembly onto PN 2235. Slip fitting, DO NOT apply glue.



Star Washer


1 2

3 4

ziggity end assembly to Plasson® floor system

Wrap threads on Plasson 5212 Adapter - 32x25x3/4 in with teflon tape. Thread into PN 2759.

Ziggity PN 2759

Plasson 5212

Wrap with teflon tape

Attach PN 2880 (2x) together in order as shown. Do Not tighten. Leave loose to allow movement for future steps.

Install the bolt, nut and star washers (2x) from PN 2880. Important to install parts in same order as shown. Do Not tighten.

Install star washers between the bracket and clamp.


Slip fitting, do not apply glue.

5 6Ziggity PN 2880

Feature

Align PN 2880 with the feature on the aluminium profile as shown. Mark the hole location on the aluminium profile. Drill a hole at marked location using a 7 mm / 9/32 in drill bit.

Install the remaining bolt and nut from PN 2880. Note: you will not use any star washers in this step.

Sand the end of the pipe. Apply glue as shown and install assembled adapter.

Date post:	01-Jul-2020
Category:	Documents
Upload:	others
View:	3 times
Download:	1 times

The Poultry Watering Specialists - Ziggity Systems...The Poultry Watering Specialists ©2016 Ziggity...

Documents