Trends of Food Packaging

7/31/2019 Trends of Food Packaging

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TRENDSTRENDSof FOOD PACKAGING

DEVELOPMENT

Henky WibawaINDONSIAN PACKAGING FEDERATION

FEBRUARY 2012


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Global trends in Packaging


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Trends in Packaging


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Packaging Innovation Today:Packaging Innovation Today:

Reduce the cost-in-useEnhance the products

consumer appeal

Environmental issue


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Protection and integrity

Quality and safety

Shelf-life

Environmental respect

Supply Chain handling

and identification

On-Shelf/ Off-Shelf needs

Image and appearanceAesthetic and appeal

Brand awareness

Visual Communication

Display needs

Cost competitiveness

Manufacturing and supply chain performance

MachinabilitySpecifications

Modularity and flexibility

Emotion / satisfaction

Consumer benefits

Differentiation

Information

Ergonomic

Convenience

Easiness and comfort

Any package is a Combination of three Core Requirementsinfluenced by four main Factors


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Why Brands, Packaging and Design?

Clear product recognition, alsowithout labels or colours...

Unique geometry and size as example here.


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Packaging Value Chain

Raw Material Suppliers

Converters (at full capacity/overcapacity)

Food/Pharma Manufacturers

Consumers


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Information Carrier Packaging at the POS/POP


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Packaging Industries Can Take Advantage of Innovative Technology andGrowth Opportunities in Indonesia.

New Microwave Packaging Concepts Active Packaging Concepts

Reactive coatings (micro contact inks,

polymer electronics etc.)Digital print technologies/ Ink jet

Barrier packaging

Variable labels & labeling

Package security features

Nanotechnology


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Beverages Packaging: 2010

Water bottled & Soft Drinks Dry Beverage & Dairy

Flexible

Packaging69%

PP Cups14%

Bag-in-Box

27%

LiquidCarton

21%

PETBottles

50%


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Snacks example ... what are on the market?


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FOOD FROM SMES

TO MODERN RETAIL

FOOD FROM SMES

TO MODERN RETAIL


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ANEKA PRODUK MAKANAN UKM


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FLEXIBLE PACKAGINGFOR EXTENDING THE SHELF LIFE OF

FRUITS AND VEGETABLES


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Trends in Packaging


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Indonesian packaging industry will continue toexperience steady growth through the year 2011

The market is valued at between US$4 billion and $4.6billion, depending upon the current exchange rate

The growth rate should slow to around 7% p.a. over thenext 12 months due to the implementation free tradeagreements

However, rates should return to the 10-15% range within

one to two years.

4.63.92.5 AAGR = 9%AAGR = 12%

2009

2011

2005

Market

size inUS$billions


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Flexible Packaging Represents the Largest and the

Fastest Growing Packaging Material Segment

Flexible Pkg

40%

Woven bags

6%

Glass

Contain.3%

Paperboard

31%

Metal Cans5%

Rigid Plastic

15%


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Innovations and TrendsInnovations and TrendsInnovations and TrendsInnovations and Trends

Market Trends and Drivers:- Kids and Teenagers- Ready-to-use Products on Hand- Cooking Trends- Parameters for Convenience

- Expanding Distribution- Package Sizes- Vending Machine Trends- Natural Food Store Trends- Warehouse Club Trends- Convenience Store Trends

Competitive Trends:- Competing on Convenience- Importance of being smaller- Meals and Side Dishes- Dairy Products

- Beverages- Snacks and Confectioneries- Health & Personal Care- etc.

Packaging Trends:....types of packagingand serving size

trends.

Looking ahead

?

Innovation is an essential Factor

Product Material Machine

- Differentiation

- User Obser-

vation- Socioeconomic

- Existing function

to create new ap-

plication- Reduce cost-in-

use

- New Technologies

- Fast speed

- Greater flexibility- Mass customi-

sation

- Health and Safety


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Materials used in this industry

Paper of all kind

Self-adhesiveWet-glue

Unsupported

filmsSleeves

Packaging

Laminates

In-mould

Basically all

synthetics Carton board

Aluminium

Yoghurt lids

Pet food

Silver metallicsubstrates


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Converting Procedure

Customer

Concept

Slitting

Die Cutting Bag-Making

(Co) Extrusion LaminationWaxing /CoatingMetallising Printing

C o n v e r t i n g

-lacquers

- paraffins- resins

-adhesives

- primers

- film/ foil/ paper

- inks / - primers

film/ foil/ paper

- solvents

- aluminium

Text

Design &

Artwork

Photos

Composing

(Text + Images)

Scanning for

Colour Separation

Flexo

Sleeves

Cylinder

Engraving


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Printing methods usedScreen printing (mesh)

Flexography (relief)Letterpress (relief)Offset (planographic)

Rotogravure (recessed ink cells )Digital (non-impact)

Printing methodsPrinting methods


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The requirements of future printing presses

Increasing need for multi process

Increasing need for flexibility Increasing need for

diversification

Increasing need for high endquality

Increasing need for productivity Increasing need for cost savings


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Lamination Arrangements

1. Waxlamination

2. Wet lamination

3. Solvent-freelamination

4. Dry lamination

5. Dry laminationuncoated web

coated weblaminate

n roller arrangements for different types of lamination


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More polymers


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Raw materials - Plastics

Peelable film: easy opening concept

Easy open system can eliminate the

frustrating struggles as well as accidentsoften caused by using scissors or knivesused to open many sealed packages

f (gr./15 mm)

Taught sealing strength range(2000-4000 gr./15 mm)

Easy opening strength range

(300-500 gr/15 mm)

FF

package


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Material Characteristic O.D. mO2 TR

cc/m2

*24h

WV TRg/m2* 24h

BOPP Standard bioriented PP / 20 200023C 0% RH

7.538 C 90% R

BOPP Acrylic coated / 26 750

23C 0% RH

5

38C 90% R

BOPP PVdC coated / 26 2523C 0% RH

4.238C 90% R

BOPP metallized 2.3 20 10023C 0% RH

0.738C 90% R

BOPP cavitated and metallized 2.4 40 13023C 0% RH

238C 90% R

BOPP metallised high barrier 2.2 16

3023C 0% RH

1.538C 90% R

BOPP PVOH coated / 25 323C 0% RH

538C 90% R

BOPP metallized very high barrier ? 18 0.523C 0% RH

0.338C 90% R

BOPP cavitated - metallized very high barrier 3.6 35 0.223C 0% RH

0.438 C 90% R

OPA Standard oriented polyamide / 1530

23C 0% RH

18038 C 90% R

PA PA - EVOH - PA / 10evoh 0.523C 0% RH

18038C 90% R

PP PP - EVOH - PP / 15evoh 0.323C 0% RH

10038C 90% R

PE PE - EVOH - PE / 15evoh / 13038C 90% R


Barrier films


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Material Characteristic O.D. mO2 TR

cc/m2

*24h

WV TRg/m2*24h

PET Standard PET / 12 110

23C 0% RH

50

38C 90% R

PET PVDC coated / 12 823C 85% RH

838C 90% R

PET SiOx coated / 123.5

23C 85% RH

3938C 90% R

PET Al2O3 coated / 122

23C 0% RH

2

38C 90% R

PET metallised 2.0 12 1.523C 75% RH

1.538C 90% R

PET white and metallised 2.2 12 1.523C 75% RH

1.538C 90% R

PET with inorganic coating / 12 123C 60% RH

2538C 90% R

PET metallised very high barrier 2.6 12 0.0825C 85% RH

0.0438C 90% R

PEN Polyethylen naphtalate / 19 < 1 3.838C 90% R

PAN Polyacrilonitrile / 0.823C 75% RH

538C 90% R


Barrier films


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Raw materials - Barrier films

Vacuum coated filmsMetallization process

THE KEY PARAMETERS OF THE METALLIZING PROCESS ARE:

stable vacuum for even and consistent coating;

temperature control to avoid deformation and damage to the material;

accurate winding control especially on the low tension range.


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What is Plasma ?


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TRENDS IN THE

PACKAGING INDUSTRY

COST REDUCTION

SHORTER PRODUCTION RUNS CONVENIENCE PACKAGING

EXTENDED SHELF LIFE

SUPPLY CHAIN MANAGEMENT &

ADVANCED LOGISTICS SYSTEM

THE INTERNET

THE ENVIRONMENT

PACKAGING AS MARKETING TOOL

GLOBALIZATION


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Application and control

Packaging line and material performances


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LABEL sales volume worldwide: 33

billion sqm (~ 20 sqm/capita)

Label market area % Growth rate (04-07)

North America 28.7 5 7%Western Europe 27.2 5 6%

China/Asia Pacific 21.5 15-20%/12-16%

Japan 7.4 5 7%

Eastern Europe 7.6 17 -20%

South America 5.6 12 16%India 1.2 18 -23%

Rest of the world 0.8


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LABELS Market Application

Wet-glue-applied 35%

Gummed paper 1%

Wrap-around 9%

Pressure Sensitive 45%Adhesive

Shrink sleeves 6%

In-mold 3%

Security/Smart 1%


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Auxilliary Materials


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Ecology

Ecology

materials ecology

consumer concerns "clean" materials

ecological solutions

life cycle analysis (LCA)(eco balance)

recycleability

Environmental

regulatory compliance

eco audit ISO 14000

"Ecological" Solutions are often "Economical" Solutions

4 R: Reuse Reduce Recycle - Renewable


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Ecology of packaging

VAW EUROPACK ECOLOGY WORKSHOP

Live Cycle Analysis (LCA)

LCALCA

? ??

DSD

ecobalance

ordinan

cesre

cy

cling

Recycling Rate in Germany > 70 %!


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State of the Environment

Plastics are so stable, they stay around for too long

Since the 1950s, one billion tons of plastic has been discarded and maypersist for hundreds or even thousands of years


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Commercially available degradable plastics

TradeName

PolymerType

Application

Supplier Rate ofDegradation

ShelfLife

Standard

BIOMAX Mixedaliphatic &

aromaticPET

Plates,bowls,

containers

Dupont/Metabolix

Compostable in 6

months

12 to 18months

ASTMD6400

EASTARBio

ModifiedPET

Films, fiber,nonwovens,liners, bags

Eastman

Chemical

Compostable in 6months

12 to 18months

ASTM

D6400

ECOFLEX Mixedaliphatic &aromaticPET

Films, liners,bags

BASF Compostable in 6months

12 to 18months

ASTMD6400

NATURE

WORKSPLA

PLA Cups,Containers,

Cutlery,Labels

CargillDow USA

Compostable in 6

months

12 to 18months

ASTMD6400,EN13432

EPI Oxo-degrad.

Oxodegradableadditive

Films,sheets, bags

EPI-Canada

Disintegrates but notcompostable

2 to 3 years ASTMD6954


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Oxo-Biodegradable Plastic

Degradation


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But numerous thread will threaten existing positionsand account for a wide array of potential hurdles in

order to achieve success in Indonesia.

Relative high loan interest and lowcurrency exchange rate

Euphoria of democratic reform system

Complicated distribution networks

Inferior in food safety and environmentally

regulation Low manpower productivity


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Thank You

[email protected]

YOUR FUTURE PRODUCTDEVELOPMENT DETERMINE

OURS !

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Trends of Food Packaging

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