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EMCAL CATANIAEMCAL CATANIA
A. Palmeri - F. NotoA. Palmeri - F. Noto
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STATUS OF THE MODULES STATUS OF THE MODULES ASSEMBLY HALL IN CTASSEMBLY HALL IN CT
Let start this presentation with the picture Let start this presentation with the picture showing the involved people.showing the involved people.
The photographer is also participant to the The photographer is also participant to the assembly activities.assembly activities.
At the present time the agreement with the local At the present time the agreement with the local management is management is
ALL OF THEM ARE ALLOCATED TO THE ALL OF THEM ARE ALLOCATED TO THE
ALICE EMCAL COLLABORATIONALICE EMCAL COLLABORATION
For 3 YearsFor 3 Years
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The high number does not correspond to a The high number does not correspond to a great full time occupancy. Really they will great full time occupancy. Really they will be organized in turnover: two people for be organized in turnover: two people for ONE MODULE ASSEMBLY.ONE MODULE ASSEMBLY.
In case of need, in the future, their part In case of need, in the future, their part time contribution may be extended to a time contribution may be extended to a large fractionlarge fraction
of their weekly working time (max 50%).of their weekly working time (max 50%). All of them will work on the stacking and All of them will work on the stacking and
compression phases and some one on thecompression phases and some one on the STRIP ASSEMBLY. STRIP ASSEMBLY.
STATUS OF THE MODULE STATUS OF THE MODULE ASSEMBLY HALL IN CTASSEMBLY HALL IN CT
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MENUMENU
1.1. MANPOWERMANPOWER
2.2. ASSEMBLY HALLASSEMBLY HALL
3.3. MODULEMODULE1.1. Assembly STATIONAssembly STATION
2.2. Compression STATION Compression STATION
4.4. STRIPS Assembly STATIONSTRIPS Assembly STATION
5.5. SHIPPING TOOLSHIPPING TOOL
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. .
In our program it was supposed to be ready in April In our program it was supposed to be ready in April /2008/2008
It will be ready by end of September/2008.It will be ready by end of September/2008.The main problem we have had has been the strong The main problem we have had has been the strong
delay of the University in the “MOVE OUT” the area delay of the University in the “MOVE OUT” the area where the Hall has to be built.where the Hall has to be built.
For unknown raisons, while the Call for tenders was For unknown raisons, while the Call for tenders was achieved the end of January/2008 , the PO was placed achieved the end of January/2008 , the PO was placed
only begin of June.only begin of June. The University is the owner of the land and, of course, The University is the owner of the land and, of course,
its transformation.its transformation.The building, electric network, cooling air system , are in The building, electric network, cooling air system , are in
charge of the INFN.charge of the INFN. All INFN PO were placed by the end of All INFN PO were placed by the end of
December/2007! December/2007!
STATUS OF THE ASSEMBLY STATUS OF THE ASSEMBLY HALL IN CTHALL IN CT
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Ground : cleaning and “concrete screed”.Ground : cleaning and “concrete screed”. (see the next slides)(see the next slides) call for tenders Jcall for tenders Jan/2008an/2008 PO delivered to the winner firm only on PO delivered to the winner firm only on June/12th June/12th
20082008 !!!!!!!! !!!!!!!! Catania University (28 working days)Catania University (28 working days)
anywayanyway JOB ACCOMPLISHED ON JULY/11 2008JOB ACCOMPLISHED ON JULY/11 2008
STILL REMAIN (too much but…….) STILL REMAIN (too much but…….)
Hall construction : PO Dec/2007 INFN (4 weeks)Hall construction : PO Dec/2007 INFN (4 weeks) Electric network : PO Dec/2007 INFN (1 week)Electric network : PO Dec/2007 INFN (1 week) Air conditioned : PO Dec/2007 INFN (2 days)Air conditioned : PO Dec/2007 INFN (2 days)
STATUS OF THE ASSEMBLY STATUS OF THE ASSEMBLY HALL IN CTHALL IN CT
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STATUS OF THE STATUS OF THE ASSEMBLY HALL IN CTASSEMBLY HALL IN CT
STATUS OF THE GROUND ON JUNE/12 2008
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ASSEMBY HALLASSEMBY HALL
STATUS of the GROUND on JUNE/12 2008:
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• The status @ 25/6/2008
WORKSHOP HALLWORKSHOP HALL
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• The status @ 08//July/2008
WORKSHOP HALLWORKSHOP HALL
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ASSEMBLY HALLASSEMBLY HALL About 80 mAbout 80 m22
Ergonomics estimated by Ergonomics estimated by FrancescoFrancesco
One small hall equipped with two One small hall equipped with two PC to guarantee the access to PC to guarantee the access to INTERNET to the operators (+a INTERNET to the operators (+a refrigerator)refrigerator)
Room for several Stations:Room for several Stations: 2 Assembly (????)2 Assembly (????) 3 (or more) Compression 3 (or more) Compression
(????)(????) 1 STRIP assembly desk 2x0.8 m1 STRIP assembly desk 2x0.8 m22
Office
Assembly/Compression station
Strip Assembly Station
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MODULEMODULEThe Assembly/Compression StationThe Assembly/Compression Station
(made in Frascati)
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MODULEMODULEThe Assembly/Compression StationThe Assembly/Compression Station
(made in Catania)
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MARBLE 190x80 cm2
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AVAILABLE FACILITIESAVAILABLE FACILITIES 1 ASSEMBLY STATION (from 1 ASSEMBLY STATION (from
Frascati)Frascati) 2 COMPRESSION STATIONS 2 COMPRESSION STATIONS
(Ct)(Ct) Completely equippedCompletely equipped 11 Load Cells (one spare)11 Load Cells (one spare)
MODULEMODULEThe Assembly/Compression StationThe Assembly/Compression Station
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STRIP ASSEMBLY TOOLSTRIP ASSEMBLY TOOL((preliminarypreliminary))
Design ok Design ok ProcurementProcurement of the Material ok of the Material ok MachiningMachining INFN CATANIA (?) INFN CATANIA (?)
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STRIP ASSEMBLY TOOLSTRIP ASSEMBLY TOOL
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Lifting a Module by a little craneLifting a Module by a little crane
• The precision of the position is guarantee by the PINS using the FP precision holes
STRIP ASSEMBLY TOOLSTRIP ASSEMBLY TOOL
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Lifting the Strongback by the little crane
STRIP ASSEMBLY TOOLSTRIP ASSEMBLY TOOL
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STRIP ASSEMBLY TOOLSTRIP ASSEMBLY TOOL
Guide
Bearing
DIMA
StrongbackWinder
Bosh Profile 45x45
Worm Screw M16
Threaded Support
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STRIP ASSEMBLY TOOLSTRIP ASSEMBLY TOOL
Module
PIN
DIMA
The position precision is give by the pins connecting the plates and the DIMA.The StrongBack positioning is operated by the screw.
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STRIPS SHIPPING TOOLSTRIPS SHIPPING TOOL
Design Design Machining in the INFNMachining in the INFN Procurement Material (ok)Procurement Material (ok) 6 Wire Rape Isolator (ok) 6 Wire Rape Isolator (ok) Transportation to GRENOBLE Transportation to GRENOBLE
by INFN Staff (high by INFN Staff (high probability)probability)
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STRIPS SHIPPING TOOLINGSTRIPS SHIPPING TOOLING
Bosch profiles
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STRIPS SHIPPING TOOLSTRIPS SHIPPING TOOL
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Transportation to Grenoble should be Transportation to Grenoble should be
operate by our technical staff.operate by our technical staff. Costs are lower than that of any Costs are lower than that of any
external firm for , at least,external firm for , at least,
3 STRIPS3 STRIPS
STRIPS SHIPPING TOOLSTRIPS SHIPPING TOOL
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STRIPS SHIPPING TOOLSTRIPS SHIPPING TOOL
Wire Rape Isolator
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ALICE EMCAL CRADLESALICE EMCAL CRADLESReceived on july/11 2008 long side plates
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4 SM crates in construction4 SM crates in construction
upper long side (face superieur) upper long side (face superieur) readyready saw tooth side construction started on July/14 saw tooth side construction started on July/14
and and ready ready by the END OF THIS WEEK.by the END OF THIS WEEK.
Assembly for shipping foreseen by the first Assembly for shipping foreseen by the first weekweek
of Augustof August
ALICE EMCAL CRADLESALICE EMCAL CRADLES
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We are ready to receive the componentsWe are ready to receive the components
of Modules & Strips for ASSEMBLY.of Modules & Strips for ASSEMBLY.
First MODULE ready beginning of OCTOBERFirst MODULE ready beginning of OCTOBER
All the CT technical activities will be All the CT technical activities will be managed bymanaged by
FrancescoFrancesco
CONCLUSIONSCONCLUSIONS