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ATS_GTS Installation Manual (020-161-B0 Rev- 0107)

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    Automatic Transfer Switch (ATS)

    Generator Transfer Switch (GTS)

    Installation Manual020-161-B0 Rev. 01 / 07

    Alpha Technologies

    ATS GTS

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    Power

    Alpha Technologies

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    From Alpha Technologies (www.alpha.com)

    020-161-B0 Rev. 01 / 07

    Installation Manual

    Automatic Transfer Switch (ATS)

    Generator Transfer Switch (GTS)

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    Save This Manual: It contains important installation and operating instructions. Keep it in a safe place.

    Table of Contents

    The emergency shutdown procedure is on the inside rear cover1 Safety Checklists ........................................1

    2 Overview......................................................2

    3 Mounting the ATS/GTS ............................... 3

    4 Wiring the ATS/GTS to the UPS ................. 5

    Specifcations ................................................ 8

    DANGER

    Risk of Electrical ShockTo reduce the risk of electrical shock and to ensure the safe operation of the ATS/GTS, the symbols

    below are used throughout this manual. Where they appear, only qualied personnel should carry out

    these instructions.

    A dangerous voltage exists in this area. Use extreme caution at all times.

    Attention: Important operating instructions. Follow them exactly.

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    1

    The ATS and/or GTS are to be installed by people trained in the safe use of high-energy

    power supplies and their batteries. Also assumed is knowledge of the local electrical

    code(s) and their safe application.

    DANGER: NEVERlet water from rain, a hose, tap or a sprinklers output, road splash or

    other water sources enter the enclosure of the ATS/GTS to prevent accidental shorts,

    shocks or electrocutions.

    DANGER: This unit does NOT have an on/off switch. Whenever it is connected to line or

    battery power, power is present at the output. Use extreme caution at all times.

    Do not work alone under hazardous conditions.

    Read this manual. If you have any questions about safe installation, operation or

    maintenance, contact Alpha Technologiess customer service department.

    Use this manual together with the Operators Manual of the UPS.

    Carefully unpack the components. Report any shipping or other damage at once.

    Always assume electrical connections or conductors are live. Turn off all circuit breakers

    and double-check with a voltmeter before performing installation or maintenance.

    Before installation, verify the input voltage and current requirements of the load are met by

    the UPSs output (See specications). Verify the line voltage and current meet the UPSs

    input requirements.

    The ATS/GTS have more than one live circuit. AC power may be present at their outputseven if the UPS is disconnected from line or battery power.

    The ATS/GTS can be operated to a maximum operating temperature of 55C.Also see the

    specications section for temperature ratings.

    At high ambient temperature conditions, the enclosures surface can be very hot to the

    touch.

    1 Safety Checklists

    11

    PRELIMINARY:ForInformationOnly

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    2

    2 Overview

    The Automatic Transfer Switch (ATS) (Figure 2.1) and the Generator Transfer Switch (GTS)

    (Figure 2.2) are optional add-on switching units specically designed for (but not limited to) the

    FXM family (FXM 650, 1100, 1500 and 2000) and the Novus Micro family (Micro 300/600/1000,

    Standard, XL and XL3) of UPS. These switching units provide power and/or bypass capacity

    (automatic or manual) so that the operator may safely disconnect the UPS from line or genera-tor power for easy removal and servicing. In bypass mode, the loads are directly connected to

    the line or generator power without any conditioning. The ATS and/or GTS allow the use of 3

    different back-up sources (line, batteries and/or generator).

    PRELIMINARY:ForInformationOnly

    Figure 2.1

    Automatic Transfer Switch (ATS)

    Figure 2.2

    Generator Transfer Switch (GTS)

    CB2

    SW1

    CB1

    120 VAC Outputoption (NEMA 5-15R)

    SW1

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    3

    3 Mounting the ATS/GTS

    The ATS and GTS can be mounted as stand alone, chassis (e.g. on the external bottom enclo-

    sure of the Novus Micro family UPS) or rack (e.g. inside the end system enclosure of the FXM

    family UPS). The following diagrams illustrate some of the possible congurations.

    Top

    SideFront

    Figure 3.1 ATS mounting views (stand alone)

    MOUNTINGEAR- TOPMOUNTED

    MOUNTINGEAR- REARMOUNTED

    Figure 3.2 ATS mounting view (chassis mounted)

    Figure 3.3 ATS mounting view (rack mounted)

    33

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    Figure 3. GTS mounting view (rack mounted)

    Figure 3.5 ATS & GTS mounting view (rack mounted)

    PRELIMINARY:ForInformationOnly

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    5

    Wiring the ATS/GTS to the UPS

    The ATS/GTS should be wired to the UPS as shown in Figure .1 below.

    The ATS/GTS/UPS end system must be correctly grounded for proper operation.

    Older facilities may have inadequate electrical grounding. Inspection must be performedby a qualied electrician before installation to ensure that grounding meets the local

    electrical code.

    To provide branch circuit protection, the utility line attached to the ATS/GTS/UPSs

    input MUST be protected by a circuit breaker certied for this use as per the local

    or national electrical code.

    The breakers minimum size is calculated by the following formula:

    Minimum Breaker Size= UPSs maximum input current / 0.8

    The units maximum input current is read off of the UPSs nameplate. For example, if thenameplate gives the maximum input current as 25A, the circuit breaker should be rated

    at least 30A.

    The input and output lines to and from the ATS/GTS/UPS system MUST have

    disconnect devices attached.

    If stranded wires are used, ferrules or equivalent crimping terminals must be used.

    Figure .1 ATS/GTS to UPS Wiring Diagram

    55

    PRELIMINARY:ForInformationOnly

    LOAD

    F X M F A MI L Y

    ATS

    INPUT O UTPU T

    L N G

    TO UPS FROM U PS

    L

    NLINE IN LIN E OU T

    G

    SC R EWLU G

    GTS

    LIN E IN

    G EN

    SC R EWLU G

    TO UPS

    SC R EWLU G

    LOAD/ UPS I NPUT

    SC R EWLU G

    GTS

    LIN E IN

    G EN

    SC R EWLU G

    ATSLIN E IN

    SC R EWLU G

    SC R EWLU G

    LIN E O U T

    SC R EWLU G

    LIN E O U T

    L N G

    L N G

    L N G

    L

    N

    G

    L

    N

    G

    L

    N

    G

    L

    N

    G

    UPSINPUT O UTPU T

    LOAD

    L

    N

    G

    L

    N

    G

    L

    N

    G

    TO UPS FRO M UPS

    L N G L N G

    L

    N

    G

    L

    N

    G

    UPS

    F i g 1. A T S & U P S

    Fig 2. GTS

    F X M F A M IL Y

    F X M F A MI L Y

    F i g 3. A T S & G T S

    LINE OUT

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    6

    ATS

    With SW1 & CB1 On Unit is in UPS

    Mode

    With SW1 Off, CB1 On Unit is in

    Bypass Mode

    With SW1 On, CB1 Off UPS Inverter is

    supplying power (Not recommended)

    With SW1 & CB1 Off Unit is in Bypass

    Service Mode

    Figure .2 ATS schematic diagram

    GTS

    With SW1 On Automatic Generator

    Transfer is Enabled

    With SW1 Off Generator Transfer is

    Disabled

    Figure .3 GTS schematic diagram

    PRELIMINARY:ForInformationOnly

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    7

    Figure . ATS & GTS Schematic diagram

    Servicing the UPS

    ATS: Turn off CB1, SW1 and battery CB of the UPS.

    GTS (UPS connected to Line Out): The main source branch CB protection coming either

    from Generator or Line has to be turn-off. Likewise, battery CB of the UPS has to be turn-

    off.

    ATS and GTS combine: Turn off CB1, SW1 and battery CB of the UPS.

    Other Note:

    Simplex 5-15R receptacle is for 120V (rated 5A) only.

    2 position mate and lock connector is for 230V only.

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    8

    ATS/GTS Mechanical Specifcations

    Dimensions, in (mm)

    H x W x D

    3.25 x 5.3 x .5

    (82 x 135 x 11)

    Weight, lb (kg)

    (stand alone)

    3 (1.36)

    Material sheet metal, 1.2 mm thick

    Color Black

    Mounting options Stand alone, chassis or rack mounted

    Connections

    Line In

    Line Out

    From UPS or Gen

    To UPS

    2 position TB Weco #327-HDS-02 or equivalent.

    2 position TB Weco #327-HDS-02 or equivalent.

    3 position TB Weco #32-HDS-03 or equivalent.

    3 position TB Weco #32-HDS-03 or equivalent.

    Recommended Wire Size

    Line In

    Line Out

    From UPS or Gen

    To UPS

    AWG #1 #6 AWG

    AWG #1 #6 AWG

    AWG #22 #10 AWG

    AWG #22 #10 AWG

    Note: Terminate all stranded wires with ferrules orequivalent crimp terminals.

    Humidity

    Operating (non-condensing)

    Storage

    Up to 95% (RH)

    Up to 95% (RH)

    Temperature Range, C

    Operating

    Storage (non-operating)

    20 to 55*

    0 to 75

    * capable of operating up to 75C for 8 hours

    Altitude, ft (m)

    Operating

    Storage (non-operating)

    Up to 12,000* (3658)

    Up to 15,000 (572)

    * de-rate 2C per 1000 ft above 500 ft.>15000 ft

    ATS/GTS Electrical Specifcations

    Input

    Voltage (nominal), VAC 120 or 230

    Frequency, Hz, 5% 50/60

    Current, Amps

    (@ nominal Vin)30/16 @120/230VAC

    Power, VA 3600

    Power Factor 0.8 to 1.0

    Output

    Voltage (nominal), VAC per UPS, Line or Generator

    Frequency, Hz, 5% 50/60

    Power, W/VA 3600

    Regulatory

    Electrical Safety CSA 107.305

    Immunity CE (for 230V version)

    Due to ongoing product improvements, specifcations are subject to change without notice

    PRELIMINARY:ForInformationOnly

    ATS/GTS Installation Manual

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    Emergency Shutdown Procedure

    The ATS/GTS does not have an on/off switch. Whenever it senses battery or line

    power, there is power present at the outputs and the unit is active.

    1. Turn off the circuit breaker providing line power to the unit.

    2. Disconnect the batteries from the UPS.

    3. Turn OFF the attached generator (if connected).

    For emergency technical support 7 days a week/2 hours a day, call:

    USA: 1 800 863 336 Canada: 1 800 667 873

    www.alpha.com

    Complete the following for your records

    Serial # ________________________________________

    Options ________________________________________Purchase Date __________________________________

    This Novus Micro Secure 100 was purchased from

    Dealer _________________________________________

    City ___________________________________________

    State/Province ___________________________________

    Zip/Postal Code __________________________________

    Country ________________________________________

    Telephone # ____________________________________

    Fax # _________________________________________

    E Mail Address __________________________________

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    PowerAlpha Technologies

    Due to continuing product improvements, Alpha reserves the right to change specications without notice.

    Copyright 2007 Alpha Technologies, Inc. All rights reserved. Alpha is a registered trademark of Alpha Technologies. 020-161-B0 Rev. 01/07.

    Alpha Technologies

    3767 Alpha Way

    Bellingham, WA 98226

    USA

    Tel: +1 360 67 2360

    Fax: +1 360 671 936

    Web: www.alpha.com

    Alpha Technologies Ltd.

    08 McConnell Court

    Burnaby, BC, V5A 3N7

    CANADA

    Tel: +1 60 30 176

    Fax: +1 60 30 8908

    Alpha Technologies

    Europe Ltd.

    Twyford House

    Thorley

    Bishop's Stortford

    Hertfordshire

    CM22 7PA

    UNITED KINGDOM

    Tel: + 0 1279 501110

    Fax: + 0 1279 659870

    Alpha Technologies GmbH

    Hansastrasse 8

    D 91126 Schwabach

    GERMANY

    Tel: +9 9122 79889 0

    Fax: +9 9122 79889 21

    Alphatec, Ltd

    P.O. Box 5668

    Limassol, Cyprus

    CYPRUS

    Tel: +357 25 375675

    Fax: +357 25 359595

    AlphaTEK ooo

    Khokhlovskiy Pereulok 16

    Stroenie 1, ofce 403

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    RUSSIA

    Tel: +7 95 916 185Fax: +7 95 916 139

    Alphatec Baltics

    S. Konarskio G. 9

    Vilnius 2009

    LITHUANIA

    Tel: +350 5 210 5291

    Fax: +350 5 210 5292

    Alpha Technologies

    5 Avenue Victor Hugo

    F 9210 Calmart France

    FRANCE

    Tel: +33 3 1 90 07 07

    Fax: +33 1 1 90 93 12


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