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Company Profile Gs Eng

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FLOUR MILLING AND GRAIN HANDLING
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Page 1: Company Profile Gs Eng

FLOUR MILLING

AND GRAIN HANDLING

Page 2: Company Profile Gs Eng

GOLFETTO SANGATI: TECHNOLOGY APPLIED TO THE MILLING AND THE ANIMAL FEED INDUSTRIES, ONE OF THE WORLDWIDE LEADING COMPANIES IN THESE MARKETS. SHIP LOADING AND UNLOADING SYSTEMS, RAW MATERIALS PROCESSING AND STORAGE. MACHINES AND COMPLETE PLANTS CAPABLE OF TAKING CARE OF THE WHOLE PROCESS THROUGH ALL ITS STAGES, THOROUGHLY AND EFFICIENTLY MEETING EVEN THE MOST DEMANDING REQUIREMENTS.

Page 3: Company Profile Gs Eng

HISTORYGROWTH

THE FIGURESVISION

MISSIONECO

WHAT WE DOSERVICE

TECHNOLOGYREFERENCES

INDEX

06121418222630364044

Page 4: Company Profile Gs Eng

A PATH STARTED 90 YEARS AGO THAT TODAY FINDS ITS ULTIMATE ACKNOWLEDGEMENT WITHIN THE MARKETPLACE, BY BECOMING PART OF PAVAN GROUP. Golfetto Sangati was founded in 2010 when Pavan Group acquires the assets of GBS, a group built on the synergy of three companies with 90 years of qualified experience in the milling industry.Through this acquisition Pavan Group completes its range of services, so offering integrated technologies and plants for the manufacturing of raw materials, from the ship unloading to the final packaging.

HISTORY06-07

Golfetto, Sangati, Berga: three companies that have found in a commonmission, the know-how that has led them through the main steps of a joint path.

Sangati historical archive, 1940. Quinto di Treviso plant – Italy.Berga historical archive, 1955.

Page 5: Company Profile Gs Eng

08-09

During the last century, the Group’s history developed itself following the interweaving stories of the three single companies. These paths have led to the current Golfetto Sangati, a company that represents the arrival point of this long journey that started in the Twenties.

Golfetto, originally founded in Padua, specialized in the engineering of cereal manufacturing plants. Its foundation is the starting point from which all future events took place. It was followed by Sangati’s foundation, in 1929, a company that in just a few years became a renowned name in the milling industry.

In 1952, Berga S.p.A. was set up. At first the company specialized in milling machines and silos. It then widened its business to the animal feed production, becoming during

the Seventies, a recognized leader in the engineering and building of mills, animal feed plants, cereal storage and handling for harbour terminals. The company expanded itself even more, with the opening of new branches in Europe and Northern Africa.

Towards the end of the Eighties, Berga acquires Sangati. It’s the beginning of a new process that will lead to a new generation of highly automated and computerized systems and machines. The technological prestige of the two milling schools merges into each other, giving a new impulse to the cereal transformation processes, which represents the peak expression of today’s milling industry. The final merge took place in 1997: Sangati Berga was born.

The turn of the new millennium represents a very important

step. The company acquires 50% of the capital stock of Golfetto S.p.A. The result is a very profitable combination of engineering technologies and know-how, which necessarily brought to an integration of the technical, productive and sales departments of Sangati Berga and Golfetto, thus realigning the whole company’s organization and its new intern resources to a new working situation.

This is how GBS group S.p.A. was born, holder of the “Sangati Berga” and “Golfetto” brands: two product lines capable of satisfying even the most demanding requests coming from the marketplace, with technologically advanced and customized solutions.

In 2010 Pavan Group acquires the assets of GBS, giving birth to the current Golfetto Sangati.

Manufacturing UnitsToday the Group can count on three manufacturing units. A new plant in Manfredonia was added on to the historical one of Berga in Quinto di Treviso, while for the Asiatic market, a manufacturing unit was opened in China in 2003.

Sales and Service UnitsGolfetto, through its global and established network of agents, can ensure an efficient and reliable after-sales service.

HISTORY

Quinto di Treviso plant – Italy. Beijing plant – China. Manfredonia plant, Foggia – Italy.

Page 6: Company Profile Gs Eng

10-11

Rollermill Synthesis SY09 production line,Quinto di Treviso, Italy.

Page 7: Company Profile Gs Eng

12-13

THE STEPS OF THE PAST ARE THE BUDS OF THE FUTURE.

GROWTH

From potential energy to tangible results. Thisis what the future of a Company is made of.

1923Golfetto’sfoundation

1952Berga’sfoundation

1997Sangati Berga merging

2003Second production site:GBS China, Beijing.

“MODULO” is renovated thanks to its new aluminium structure.

2007Creation of new PSV debranner: the new evolution of the milling diagram.

2012Creation of the new SemolinaHP with new loading and unloading systems.

The “SYNTHESIS SY” rollermill uses a new feeding hopper and new hollow aluminium alloy profiles.

1989Berga acquires

Sangati

1929Sangati’s

foundation

2000Sangati Berga acquires Golfetto.

It’s the beginning of the GBS Group.

Aluminium is used for the first time as structural material for rollermills.

Golfetto and Sangati’s know-how and experience give birth to the new Synthesis rollermills: the synthesis of

the two brands’ innovation.

2004Opening of the

new plant in Manfredonia.

2010Pavan Group acquires the

assets of GBS Group:Golfetto Sangati is born.

New plastic frames are introduced for MODULO.

Page 8: Company Profile Gs Eng

AFRICA 29%

EUROPE 38%

SOUTH AMERICA 14%

ASIA/SOUTH EAST/OCEANIA 7%

MIDDLE EAST 7%

NORTH AMERICA 5%

THE FIGURES14-15

Words say who you are.Numbers prove what you have done.

THE COMPANY EXPLAINED THROUGH ITS NUMBERS: LESS INTERPRETATION, MORE FACTS.Golfetto Sangati, was born from the synergy of different leaders in the milling engineering and cereal handling industries, and it represents a prestigious point of reference for the whole business. It’s based in the heart of Veneto, one of the most industrially developed areas.

• 35.000 sq. m.

• 5.000 plants built

• 30 specialized engineers

• Installationsin130 different countries

Golfetto Sangati can count on over 200 employees working in different departments, from the first design development to the final building. The project team is a highly skilled group, composed of 30 engineers and technicians. The team develops innovative systems and technologies. It also cooperates in the technical development of existing plants, solving any engineering problem with great competence and professional skills.

Page 9: Company Profile Gs Eng

16-17

“Modulo” 8 channel plansifter room.

Page 10: Company Profile Gs Eng

VISION

Being a point of reference,discovering paths which others can’t even see. FOCUSING ON OUR HUMAN RESOURCES

IS THE FOUNDING PRINCIPLE FOR DEVELOPING PRODUCTS THAT CAN BUILD CUSTOMER SATISFACTION.Believing in people and in their skills, to develop and build products which are the result of a common vision that joins values and technologies.Golfetto Sangati makes available for its clients its own best resources and their strongest commitment, interpreting every requirement with innovative solutions, in a continuous strive towards perfection.All the employees, each with their own competences, are a primary factor for the Company and for the whole Group too, resulting in long-lasting relationships with most of the clients.The trust relied in the professional skills of each person is translated into an individual growth, for the fulfilment of common targets.

18-19

Rollermill SY09 grinding mechanism, detail.

Laser cutting operation. Roller grooving machine, detail.

Page 11: Company Profile Gs Eng

20-21

Supervising the Synthesis rollermill room.

Page 12: Company Profile Gs Eng

PROJECT PARTNERS TODAY, PLANNING TOGETHER OUR TOMORROW.Golfetto Sangati is a solid and structured reality that honours its mission, by proving to be the ideal partner for the development of ambitious projects. For this reason the Company establishes with its Clients trustworthy relationships, based on a consultancy approach which follows thoroughly tested mechanisms. All projects undergo feasibility studies and thorough technical analysis, which allow to identify always the best solutions.Golfetto Sangati’s mission: state of the art milling for the transformation of raw materials.

Synthesis rollermill assembly line. Production line, Quinto di Treviso, Italy.

MISSION

Your ambitions can grow up only if you conquer your client’s trust, everyday.

22-23

Page 13: Company Profile Gs Eng

24-25

Pneumatic transportation system.

Page 14: Company Profile Gs Eng

Being aware of the complete scenario meansutilizing the planet’s resources in a responsible way.

ECO

INNOVATIVE SOLUTIONS TOPRESERVE THE FRAGILEBALANCE OF NATURE.The research on construction materials, the careful selection of components, and the innovative plant development become advanced solutions, capable of guaranteeing the best use of the energy resources.

•Materialsreducingtheinsidefriction•Optimizationofthepneumaticandmechanicconveyingsystems•Controlandoptimizationofthehumidityandtemperaturevaluestoavoidenergy waste during the production process•Implementationofhighefficiencyengines.

26-27

Cristanol, plant for the production of bio-ethanol – Reims, France.

Golfetto Sangati also contributes to the alternative energy field, with its ethanol fuel production plants, a type of fuel originated by the transformation of raw materials such as cereals, sugarcane and other biodegradable sources. The utilization of ethanol fuel considerably cuts down CO2 emissions, thus supporting the planet’s natural balance.

Page 15: Company Profile Gs Eng

28-29

Vibroblock, vibro-separator.

Page 16: Company Profile Gs Eng

LOOKING AHEAD IMPLIES AN EXTREME AND LUCID BELIEFIN TANGIBLE PROJECTS.Golfetto Sangati develops, builds and installs turnkey plants:

•Durumandwheatmills•Maizemills•Animalfeedplants•Ricemills•Shiploadingandunloadingsystems•Storageforrawmaterialsandfinishedproducts. Golfetto Sangati represents a strong industrial entity which answers to the market’s requirements in a competitive way and with technologically advanced solutions, originated from extensive research, experience and know-how of all the processes.Every department (metal sheet manufacturing, mechanical components production, wood processing, varnishing, assembly, installation and quality control) is part of a production cycle, globally complying with the most severe hygiene and safety rules.All new prototypes are strictly tested for their reliability and performances. A fully equipped R&D department is totally dedicated to this activity, to guarantee the highest quality, and duration standards of all our products.

Synthesis rollermill, detail. Semolina HP assembly line, Quinto di Treviso, Italy.

WHAT WE DO

Looking at things from the right perspective helps you measure them out.

30-31

Page 17: Company Profile Gs Eng

32-33

WHAT WE DOMILLING PLANTSGolfetto Sangati develops and builds milling plants of all sizes and capacities for wheat, durum, maize and other cereals. Machinery and plants have in common many important characteristics.

Efficiency: flexible processing and milling diagrams, which can be easily adapted to the different raw materials and to the different quality standards required by each type of finished product.

Control: a simple and user-friendly interface allows to

increase productivity and to have better control over the plant’s activities. Furthermore, modular structures also allow subsequent extensions.

Hygiene and safety: top quality safety and hygiene standards are guaranteed by the project itself and its building materials, all complying with the most severe regulations.

RICEMILLINGGolfetto Sangati is very active on the market with its new machineries entirely dedicated to the rice industry. Thanks

to their longtime experience in this field, the company’s engineering team has developed technologically advanced plants for the processing of rice, covering the whole process from the husking, polishing and whitening to the separation, selection and final packaging.

FEEDMILLINGThe exploiting of the technological processes used in the human food industry has created a new generation of machines and plants for the production of feed for breeding animals and pets, such as concentrated nucleuses, premixtures, cubes, powder, extruded and flaked feeds.

The wide experience of the brand Berga allows the Group to be active in the animal feed manufacturing industry, developing and building specifically dedicated machines and plants. Golfetto Sangati technicians provide a highly professional consultancy service, allowing each client to optimize its own resources in terms of plants, manpower, energy and raw materials, thus obtaining certified quality products with higher revenues.

GRAINHANDLINGGolfetto Sangati has also developed advanced technologies for the washing, calibration, selection and storage of seeds.

This type of research has allowed the Company to become one of the leading players in the development of plants for the storage and dosing of coffee.

LOADING AND UNLOADING TERMINALSFor over 25 years Sangati Berga products and solutions have been a point of reference for the development of complete ship loading and unloading systems for harbours. They have led technological progress from the first pneumatic towers to the latest mechanical systems, never compromising on reliability and safety. Their wide range of loading and unloading towers uses the best building

solutions, offering fixed or mobile solutions, on wheels or tracks. Their handling capacity goes from 50 to 1000 t/h and is suitable for ships up to 100.000 tons.

Page 18: Company Profile Gs Eng

34-35

“Semolina HP” purifier room.

Page 19: Company Profile Gs Eng

A QUICK AND EFFICIENT CUSTOMER SERVICE: THIS IS WHAT GOLFETTO SANGATI OFFERS TO ITS CLIENTS.Golfetto Sangati builds with its clients trustworthy relationships, made of active listening and continuous communication, to guarantee a correct functioning of all the machines and plants, offering an extremely efficient consultancy and training service.A constant feedback between technicians and clients, allows the company’s technical department to personalize and rationalize the plants according to the clients’ requests.The capillary presence throughout the world ensures a dynamic customer service that can rely on a personalized service, capable of solving any problem. Thanks to an expert evaluation of each specific situation, our customer care staff can guarantee maximum efficiency throughout the plant.

36-37

We build trustworthy relationships with our clients:our maximum ambition is too see them grow with us.

SERVICE

Page 20: Company Profile Gs Eng

38-39

“Synthesis” rollermill room.

Page 21: Company Profile Gs Eng

KNOW HOW, RESEARCH AND DEVELOPMENT: OUR THREE DISTINGUISHING ELEMENTS.Golfetto Sangati’s know-how comes from the extensive study of functional and logistical solutions for plants. Thanks to these they can develop custom made solution for their clients’ specific requirements.Every department is part of a work flow which puts safety and hygiene at first place, from the logistics to the production process, from quality control to the testing. A further element of reassurance comes from the testing phase, where prototypes are thoroughly tried out and verified according to very strict criteria of efficiency and robustness, for reliable and long-lasting products.

R&D laboratory. Engineering office, Quinto di Treviso, Italy.

TECHNOLOGY

Making complexity easy, the most advanced technologyis hidden in the world we can see.

40-41

Page 22: Company Profile Gs Eng

42-43

Intermediate level - “SPM” - 1 channel plansifter.

Page 23: Company Profile Gs Eng

FIVE CONTINENTS TO PROVE OUR WORK AND KNOW HOW: A PRICELESS VALUE THAT DRAWS ITS POWER FROM FACTS.Golfetto Sangati is one of the main players of the international marketplace. It operates in all five continents, seizing opportunities and building relationships based on their client’s trust and satisfaction.

REFERENCES

Our successful products and our farsighted expansion strategy have given further consistency to our activities, in all five continents.

44-45

Page 24: Company Profile Gs Eng

GOLFETTO SANGATI46-47

COUNTRY PROJECT CAPACITY

AFRICA - ALGERIA SOFT WHEAT FLOUR MILL & DURUM WHEAT MILL 600 TPD

AFRICA - ALGERIA MACHINERY FOR PRE-CLEANING AND MILLING SECTION 400 TPD

AFRICA - MOROCCO SOFT WHEAT FLOUR MILL 400 TPD

AFRICA - EGYPT SOFT WHEAT FLOUR MILL 300 TPD

AFRICA - UGANDA SOFT WHEAT FLOUR MILL 600 TPD

AFRICA - BURUNDI SOFT WHEAT FLOUR MILL 360 TPD

AFRICA - MOZAMBICO SOFT WHEAT FLOUR MILL & MAIZE MILLING PLANT 350 TPD

AFRICA - CAMEROUN SHIP UNLOADING SYSTEM 200 TPH

AFRICA - MOROCCO HARBOUR WHEAT MECHANICAL HANDLING SYSTEM 600 TPH

EUROPE - BELGIUM SOFT / DURUM WHEAT FLOUR MILL 1200 TPD

COUNTRY PROJECT CAPACITY

EUROPE - ITALY EXTRUSION PLANT - UPGRADE 15 TPH

MIDDLE EAST - IRAQ MACHINERY AND EQUIPMENT FOR WHEAT PRE-CLEANING SECTION 300 TPH

MIDDLE EAST - ARAB EMIRATES MECHANICAL SHIP LOADER (MOBILE UNITS ON RAILS) 650 TPH

MIDDLE EAST - IRAN SHIP UNLOADERS (MOBILE UNITS ON RAILS) 400 TPH

MIDDLE EAST - YEMEN HANDLING & STORAGE WHEAT SYSTEM 1800 TPH

FAR EAST - CHINA SOFT WHEAT FLOUR MILL 300 TPD

FAR EAST - INDIA SOFT WHEAT FLOUR MILL 120 TPD

FAR EAST - MALAYSIA DURUM WHEAT FLOUR MILL 300 TPD

FAR EAST - CHINA SOFT WHEAT FLOUR MILL 500 TPD

FAR EAST - VIETNAM MACHINERY AND EQUIPMENT FOR FLOUR MILL 240 TPD

COUNTRY PROJECT CAPACITY

EUROPE - LITHUANIA FLOUR MILL UPGRADE 300 TPD

EUROPE - POLAND SOFT WHEAT FLOUR MILL 500 TPD

EUROPE - BELGIUM MACHINERY AND EQUIPMENT FOR MILLING SECTION 600 TPD

EUROPE - RUSSIA SOFT WHEAT FLOUR MILL 480 TPD

EUROPE - FRANCE SOFT WHEAT FLOUR MILL FOR BIOETHANOL PRODUCTION 2000 TPD

EUROPE - ROMANIA MAIZE MILLING PLANT 100 TPD

EUROPE - GREECE FEED MILL - PRE-MIX PLANT 4 TPH

EUROPE - ITALY PADDY RICE PLANT 480 TPD

EUROPE - ITALY SHIP LOADING/UNLOADING SYSTEM 1200 TPH

EUROPE - ITALY WHEAT MECHANICAL HANDLING AND WEIGHING SYSTEMS 600 TPH

COUNTRY PROJECT CAPACITY

FAR EAST - VIETNAM MECHANICAL SHIP UNLOADERS (MOBILE UNITS ON RAILS) 300 TPH

FAR EAST - CHINA SHIP UNLOADERS SYSTEM 1000 TPH

NORTH AMERICA - USA SOFT WHEAT FLOUR MILL 400 TPD

CENTRAL AMERICA - CUBA SOFT WHEAT FLOUR MILL 350 TPD

CENTRAL AMERICA - MEXICO SOFT WHEAT FLOUR MILL 250 TPD

CENTRAL AMERICA - CUBA SOFT WHEAT FLOUR MILL 700 TPD

CENTRAL AMERICA - HONDURAS MAIZE MILLING PLANT FOR NIXTAMAL PRODUCTION 100 TPD

SOUTH AMERICA - PERU HARD WHEAT FLOUR MILL 650 TPD

SOUTH AMERICA - PERU SOFT WHEAT FLOUR MILL 500 TPD

SOUTH AMERICA - BRASIL COFFEE PROCESSING PLANT 30 TPH

RECENT INSTALLATIONS

Page 25: Company Profile Gs Eng

www.golfettosangati.com

0212

- G

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ITA


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