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Innovation by GEKKO “Smarter Together” Ballarat Geology Society Feb 2018
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Page 1: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Innovation by GEKKO“Smarter Together”

Ballarat Geology Society Feb 2018

Page 2: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Gekko Belief

Page 3: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Global Footprint

• Total 120 staff• Team of 45 in Metallurgy &

Process Engineering• Offices: Ballarat, Jo-Burg,

Vancouver, Perth, Moscow• Agents: South America,

Ghana, Mexico• +600 units installed in over

40 countries worldwide

Page 4: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

A Victorian Story with humble beginnings

1986 Jamieson“necessity is the mother of invention”

Page 5: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

1996 One R&D Grant and 12 months in!

1996 Ground Developments HQR&D Grant, first sale, office upgrade

Page 6: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Treating Gold & Silver Concentrates

19960 installations

2017>150 installations

Page 7: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

1997 Mt McLure trials the comboOutstanding technical result – too late

Page 8: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Gekko Systems - 2003 Winner Victor’n SmallBusiness Award for Innovation

Sandy Gray - Winner 2002Clunies Ross Science Award

Winner EntrepreneurOf The Year – E&Y -

Technology & SciencesSouthern Region

Winner of the Australian Exporter of theYear Award 2016 – Mining and Energy

Many Awards

Page 9: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

1998 DeBeers comes to GekkoJune – Nico van Zyl

Page 10: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

De Beershead office,R & D Lab

June 1998

DeBeers Research Jo-BurgNico preferred his own facilities to the

back of Tom’s shed - 1998

Page 11: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

1998 Penjom MalaysiaOutstanding technical performance of

IPJ/ILR combo delivers results

Page 12: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

The Data that started the strategy

Page 13: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

InLine Pressure Jig

Page 14: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Key Technology

Vertical Shaft Impactor (VSI)

• Feed accelerated, leaves rotor at 70 m/s.

• Rock on rock crushing – breaks along grainboundaries

• Handle large variation in moisture content,ideally suited wet screened products

• Can handle range of feed sizes

Inline Pressure Jig (IPJ)

• Adjustable screen for different crush sizes20mm down to 200µm

• Adjustable ragging size and SG for targetedrecovery

• Variable mass yields• Gold and sulphide recovery tool

Page 15: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Why Jigs?

Page 16: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

IPJ - Benefits

IPJ

•Low opex•Easily optimised•Highly secure•Sharper cut-points•Fine mineral recovery•High availability•Simple Water balance•Adjustable mass yields

Page 17: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Intelligent Unique Technology

• InLine Pressure Jig• InLine Leach Reactor• Gekko Python• Gekko Mag-Screen• InLine Spinner• G-Rex Resin Column• Gekko Carbon Scout• Gekko Electrowinning

Page 18: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Modular engineered system

Page 19: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Gold Fields – Agnew Gold Mine WA

Gekko Systems designed, manufactured, installed andcommissioned a turnkey gravity box package in 2011,taking gravity recovery from nominal levels of 30% tolevels in excess of 60%

•Up front test work and modellingcapability (Gekko signatories to AMIRAP420 Gravity Modelling)

•Feed rate and equipment sizing's –Modelled / Optimised

•Fully engineered solution

•Throughput flexibility

•Screening, concentrator options

•Packaged electrowinning circuit options

Gravity Box - Features

Page 20: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Gold Fields – Granny Smith Gold Mine

Gekko Systems designed, manufactured, & installed a turnkeygravity box package in 2015, successfully commissioned,exceeding GRG modelling expectations

Page 21: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Complete plant design

Page 22: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

One Stop Shop

• Metallurgical laboratory• Flowsheet design (ROM – Dore)• Engineering• Process control• Logistics• Manufacture/Electricals• Ship, Install, Commission• Operate, Optimise, Audit, Analyse• Operational, technical and research services• Innovation support

Page 23: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

World class gold Technical Services

• Local metallurgical laboratory• NATA accredited assay laboratory• World class specialist gold technical team with leadership in:

– test work program design– coarse mineral liberation– modular plant design– pre-concentration, gangue rejection flowsheets– concentrate treatment circuits (incl resin, detox)– operations and performance consulting (incl audits, technical support)

• Vertical integration• Committed to collaborative engagement

Page 24: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Python: low height modular plant

Page 25: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Python Makes Sense For Surface

• Minimal Infrastructure – dictated byclimate

• Modular plant• Skid based options for easy relocation• Fast / Easy Installation• Ease of transport• Flexible flowsheet• Low Height / Small Footprint

Page 26: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

PeterJohnston &Sandy

Big Bell

2000

2005 Ballarat GoldfieldsBig breakthrough – energy and pre-con success

Page 27: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Python – Impacting Total Mine Costs

2010 Kloof Python – Gold FieldsGoal – go underground to reduce mining costs by 25%

Page 28: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

2014 Aurelia MetalsComplex metallurgy flowsheet and design

Page 29: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

The Hope Bay Python - CAN

• Dual Pythons + Concentrateleaching plant

• Enclosed in a building due toArctic climate

• Designed for higher redundancy& availability due to remotelocation

Page 30: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

5,000 km8,000 km10,000 km

Hope Bay Sealift Routes

Page 31: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Containers & break bulk offloaded 1 Sept 2016

Page 32: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

First gold pour 7 February 2017

Page 33: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Treating gold & silver concentrates

Page 34: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

G-Rex Resin circuit

Page 35: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

G-Rex Resin circuit

Page 36: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Transforming our world

•New technology development/investment•Investing in new collaborative methodologies/engagementsInnovation investment

•Pre-concentration flowsheets, focus on coarse liberation•Modular and miniaturised design, underground processing

Low energy/Smallfootprint

•Design and construct business model, cut waste•Speed to installation, lower capex, opex

Higher and fasterreturns

•Graduate program, Grinning Gekko Supplier Award•CEEC, Austmine, METS Ignited, Innovation Australia BoardIndustry change agent

•Focus on vulnerable young families, pre-school•Cancer researchCommunity Fund

Page 37: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Gekko Innovation Program

• Dr Richard Goldberg appointed• Focus on open collaboration and

understanding client design needs• Use Design Led Innovation

techniques• “Smarter together” philosophy• Key projects around energy

efficiency, low footprint and datacollection/analysis - newtechnologies and services beingdeveloped

• Long term AMIRA P420 partner

Page 38: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Gekko Innovation Strategy

Capability andCulture

• “Smarter together”culture/belief

• Design led innovationprocesses

• World class goldtechnical capability

Agility & Speed

• In house design, build,test, trial

• Integrated value chain -process & equipment

• Dedicated x-functionaldevelopment teams

CustomerEngagement

• Strategic partnershipsfor systemic outcomes

• Pilot plant for low riskimplementation

• Strong global networks

Collaboration

• Seek collaborationfrom research expertise

• Embrace external ideas& non-mining solutions

• Partner with miners/other suppliers to solveindustry issues

Page 39: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Information Services

Page 40: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Carbon Scout

Improved Recovery

Improved Safety

Improved Profits

Accurate, Consistentand timely data

Single point ofsampling

Page 41: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Carbon Scout Data & Logic

Page 42: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Online Gold Analyser (OLGA)

CSIRO Developed Technology & Equipment

• Utilises newly developed XRF technique thatprovides a step change in performance to allowthe direct measurement of Au

• Lab testing conducted by CSIRO, initial unitsready for plant trials

• “Real time” measurement of gold in slurry- feed, concentrate, tailings

Launder tank

Stirring unit

Chiller

ElectronicsCabinet

X-Ray (XRF)equipment

Paper #9378: Yves Van HaarlemUltraGold: Real-Time Gold-in-Slurry Analysis with 100 ppb AccuracyTuesday August 29th at 10:30Georgia B - 2nd Floor

Page 43: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

OLGA Technology

Au reading every 10 min. (averaged over 1hr)

• Au slurry sampled continuously

• X-ray irradiation of slurry in launder tank

• Irradiated material emits characteristic X-rays

• Software analysis provides Au concentrationPatent related to dual focusing of X-ray beam

Software determines Au

ppm Au,typical range

Absolute errorppb Au

Feed * 0.5 – 2.0 180

Conc ** 50 - 100 12,000 ***

Tails ** 0.2 – 0.7 120

Notes* Indicative** Based on laboratory feasibility study (plantsamples)*** Improvement expected

Page 44: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

OLGA - Application

• Measure stream continuously– Excursions detected and rectifications made sooner– Reduced periods out of target range– Rapid feedback on optimisation changes to process

• Specific opportunities will vary from site to site

• Target applications could be:– Tails stream to increase gold yield– Reduction of pourable gold reporting to copper concentrate– Optimising unit processes– Other…….

Page 45: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Trinity & The Connected Mine Platform

Page 46: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Underground Python – soon to be trialled

Page 47: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Gaia EnviroTech Anaerobic Biodigester

• Modular and expandable design to suit the waste volume.

AnaerobicBiodigesterModules x 6

Solid fertiliserLiquid fertiliser

Services ModuleIncluding Generator

Gas Storage Module

Gas Handlingand Flare

Control Module

Page 48: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Graduate program

Page 49: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Our Mission

Page 50: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

Lean Manufacturing And Office

Page 51: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

End

“its all about people”The Gekko Gang

Page 52: Innovation by GEKKO - WordPress.com...Gekko Innovation Program • Dr Richard Goldberg appointed • Focus on open collaboration and understanding client design needs • Use Design

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