Innovation by GEKKO“Smarter Together”
Ballarat Geology Society Feb 2018
Gekko Belief
Global Footprint
• Total 120 staff• Team of 45 in Metallurgy &
Process Engineering• Offices: Ballarat, Jo-Burg,
Vancouver, Perth, Moscow• Agents: South America,
Ghana, Mexico• +600 units installed in over
40 countries worldwide
A Victorian Story with humble beginnings
1986 Jamieson“necessity is the mother of invention”
1996 One R&D Grant and 12 months in!
1996 Ground Developments HQR&D Grant, first sale, office upgrade
Treating Gold & Silver Concentrates
19960 installations
2017>150 installations
1997 Mt McLure trials the comboOutstanding technical result – too late
Gekko Systems - 2003 Winner Victor’n SmallBusiness Award for Innovation
Sandy Gray - Winner 2002Clunies Ross Science Award
Winner EntrepreneurOf The Year – E&Y -
Technology & SciencesSouthern Region
Winner of the Australian Exporter of theYear Award 2016 – Mining and Energy
Many Awards
1998 DeBeers comes to GekkoJune – Nico van Zyl
De Beershead office,R & D Lab
June 1998
DeBeers Research Jo-BurgNico preferred his own facilities to the
back of Tom’s shed - 1998
1998 Penjom MalaysiaOutstanding technical performance of
IPJ/ILR combo delivers results
The Data that started the strategy
InLine Pressure Jig
Key Technology
Vertical Shaft Impactor (VSI)
• Feed accelerated, leaves rotor at 70 m/s.
• Rock on rock crushing – breaks along grainboundaries
• Handle large variation in moisture content,ideally suited wet screened products
• Can handle range of feed sizes
Inline Pressure Jig (IPJ)
• Adjustable screen for different crush sizes20mm down to 200µm
• Adjustable ragging size and SG for targetedrecovery
• Variable mass yields• Gold and sulphide recovery tool
Why Jigs?
IPJ - Benefits
IPJ
•Low opex•Easily optimised•Highly secure•Sharper cut-points•Fine mineral recovery•High availability•Simple Water balance•Adjustable mass yields
Intelligent Unique Technology
• InLine Pressure Jig• InLine Leach Reactor• Gekko Python• Gekko Mag-Screen• InLine Spinner• G-Rex Resin Column• Gekko Carbon Scout• Gekko Electrowinning
Modular engineered system
Gold Fields – Agnew Gold Mine WA
Gekko Systems designed, manufactured, installed andcommissioned a turnkey gravity box package in 2011,taking gravity recovery from nominal levels of 30% tolevels in excess of 60%
•Up front test work and modellingcapability (Gekko signatories to AMIRAP420 Gravity Modelling)
•Feed rate and equipment sizing's –Modelled / Optimised
•Fully engineered solution
•Throughput flexibility
•Screening, concentrator options
•Packaged electrowinning circuit options
Gravity Box - Features
Gold Fields – Granny Smith Gold Mine
Gekko Systems designed, manufactured, & installed a turnkeygravity box package in 2015, successfully commissioned,exceeding GRG modelling expectations
Complete plant design
One Stop Shop
• Metallurgical laboratory• Flowsheet design (ROM – Dore)• Engineering• Process control• Logistics• Manufacture/Electricals• Ship, Install, Commission• Operate, Optimise, Audit, Analyse• Operational, technical and research services• Innovation support
World class gold Technical Services
• Local metallurgical laboratory• NATA accredited assay laboratory• World class specialist gold technical team with leadership in:
– test work program design– coarse mineral liberation– modular plant design– pre-concentration, gangue rejection flowsheets– concentrate treatment circuits (incl resin, detox)– operations and performance consulting (incl audits, technical support)
• Vertical integration• Committed to collaborative engagement
Python: low height modular plant
Python Makes Sense For Surface
• Minimal Infrastructure – dictated byclimate
• Modular plant• Skid based options for easy relocation• Fast / Easy Installation• Ease of transport• Flexible flowsheet• Low Height / Small Footprint
PeterJohnston &Sandy
Big Bell
2000
2005 Ballarat GoldfieldsBig breakthrough – energy and pre-con success
Python – Impacting Total Mine Costs
2010 Kloof Python – Gold FieldsGoal – go underground to reduce mining costs by 25%
2014 Aurelia MetalsComplex metallurgy flowsheet and design
The Hope Bay Python - CAN
• Dual Pythons + Concentrateleaching plant
• Enclosed in a building due toArctic climate
• Designed for higher redundancy& availability due to remotelocation
5,000 km8,000 km10,000 km
Hope Bay Sealift Routes
Containers & break bulk offloaded 1 Sept 2016
First gold pour 7 February 2017
Treating gold & silver concentrates
G-Rex Resin circuit
G-Rex Resin circuit
Transforming our world
•New technology development/investment•Investing in new collaborative methodologies/engagementsInnovation investment
•Pre-concentration flowsheets, focus on coarse liberation•Modular and miniaturised design, underground processing
Low energy/Smallfootprint
•Design and construct business model, cut waste•Speed to installation, lower capex, opex
Higher and fasterreturns
•Graduate program, Grinning Gekko Supplier Award•CEEC, Austmine, METS Ignited, Innovation Australia BoardIndustry change agent
•Focus on vulnerable young families, pre-school•Cancer researchCommunity Fund
Gekko Innovation Program
• Dr Richard Goldberg appointed• Focus on open collaboration and
understanding client design needs• Use Design Led Innovation
techniques• “Smarter together” philosophy• Key projects around energy
efficiency, low footprint and datacollection/analysis - newtechnologies and services beingdeveloped
• Long term AMIRA P420 partner
Gekko Innovation Strategy
Capability andCulture
• “Smarter together”culture/belief
• Design led innovationprocesses
• World class goldtechnical capability
Agility & Speed
• In house design, build,test, trial
• Integrated value chain -process & equipment
• Dedicated x-functionaldevelopment teams
CustomerEngagement
• Strategic partnershipsfor systemic outcomes
• Pilot plant for low riskimplementation
• Strong global networks
Collaboration
• Seek collaborationfrom research expertise
• Embrace external ideas& non-mining solutions
• Partner with miners/other suppliers to solveindustry issues
Information Services
Carbon Scout
Improved Recovery
Improved Safety
Improved Profits
Accurate, Consistentand timely data
Single point ofsampling
Carbon Scout Data & Logic
Online Gold Analyser (OLGA)
CSIRO Developed Technology & Equipment
• Utilises newly developed XRF technique thatprovides a step change in performance to allowthe direct measurement of Au
• Lab testing conducted by CSIRO, initial unitsready for plant trials
• “Real time” measurement of gold in slurry- feed, concentrate, tailings
Launder tank
Stirring unit
Chiller
ElectronicsCabinet
X-Ray (XRF)equipment
Paper #9378: Yves Van HaarlemUltraGold: Real-Time Gold-in-Slurry Analysis with 100 ppb AccuracyTuesday August 29th at 10:30Georgia B - 2nd Floor
OLGA Technology
Au reading every 10 min. (averaged over 1hr)
• Au slurry sampled continuously
• X-ray irradiation of slurry in launder tank
• Irradiated material emits characteristic X-rays
• Software analysis provides Au concentrationPatent related to dual focusing of X-ray beam
Software determines Au
ppm Au,typical range
Absolute errorppb Au
Feed * 0.5 – 2.0 180
Conc ** 50 - 100 12,000 ***
Tails ** 0.2 – 0.7 120
Notes* Indicative** Based on laboratory feasibility study (plantsamples)*** Improvement expected
OLGA - Application
• Measure stream continuously– Excursions detected and rectifications made sooner– Reduced periods out of target range– Rapid feedback on optimisation changes to process
• Specific opportunities will vary from site to site
• Target applications could be:– Tails stream to increase gold yield– Reduction of pourable gold reporting to copper concentrate– Optimising unit processes– Other…….
Trinity & The Connected Mine Platform
Underground Python – soon to be trialled
Gaia EnviroTech Anaerobic Biodigester
• Modular and expandable design to suit the waste volume.
AnaerobicBiodigesterModules x 6
Solid fertiliserLiquid fertiliser
Services ModuleIncluding Generator
Gas Storage Module
Gas Handlingand Flare
Control Module
Graduate program
Our Mission
Lean Manufacturing And Office
End
“its all about people”The Gekko Gang