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3M Health Care AcademySM
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3M Business Name
A Review of Sterilization Methods and Recommended Monitoring Practices for Healthcare Facilities
July 27, 2016
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Welcome!
Topic: A Review of Sterilization Methods and Recommended Monitoring Practices for Healthcare Facilities
Facilitators: Lori Hays, 3M Nikki Einerson, 3M
Larry!
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House Keeping
From the GoToWebinar page:• Click on the orange box with a
white arrow to expand your control panel (upper right-hand corner of your screen).
• Type a question in the question box and click send.
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House Keeping
Continuing EducationEach 1 hour web meeting is approved by IAHCSMM, CBSPD and is 3M Health Care Provider approved by the California Board of Registered Nurses CEP 5770 for one contact hour.
Post webinar email• Link to Course Evaluation• CS Tech CE Certificate Included• Forward eMail to others in attendance
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Susan Flynn
Technical Service Specialist
3M Employee
3M Sterilization Techline: 800-441-1922, Option 2
Disclosure
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Learning Objectives
1. Discuss the different sterilization methods available in healthcare facilities
2. Describe the recommended practices for routine steam sterilizer efficacy testing
3. Describe the recommended practices for routine low temperature sterilizer efficacy testing
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Discuss the different sterilization methods available in healthcare facilities
© 3M 2016. All Rights ReservedSource: “Guideline for Disinfection and Sterilization in Healthcare Facilities” 2008, CDC.
High efficacyPenetrabilityMaterials compatibility Rapid activityNon-toxicOrganic material resistanceAdaptabilityMonitoring capabilityCost effectiveness
Attributes of the Ideal Sterilant
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Steam Sterilization
Image courtesy of Midmark Corporation
OF TERMINAL STERILIZATION IN
HEALTHCARE FACILITIES IS CONDUCTED WITH
STEAM UNDER PRESSURE
75-85%
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• Fast • Highly effective• Reliable• Relatively low cost• Easy to use• Readily available• Technology well understood• No toxicity or hazardous
residues
Steam Sterilization
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• Many instruments are heat and/or moisture sensitive and cannot tolerate steam sterilization
• As minimally invasive and robotic surgical procedures increase, the need for low temperature sterilization is also increasing
Low Temperature Sterilization
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Low Temperature Sterilization
http://www.quickmedical.com/summit-doppler/handheld-doppler-vascular-obstetrical-fetal-probes.html
Sterilization process using chemical gases or vapors at lower temperatures to process heat and moisture sensitive instruments
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Ethylene oxide
H2O2 gas plasmaH2O2 vaporOzone and H2O2
Low Temperature Sterilization Modalities
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Gas at ambient temperature and pressureEO kills by alkylation of macromolecules (nucleic acids, proteins)Typical process temperatures 37ºC to 55ºCTypical exposure times 60 to 120 minutesHighly penetrating; minimal material interactionHealth care facility and industrial applications
Ethylene Oxide (EO, EtO)
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100% Ethylene Oxide Sterilizers• EO delivered in single dose cartridges• Relatively smaller chamber sizes• Entire process maintained
in a vacuum• Aeration of load begins automatically
Ethylene Oxide Sterilization Processes
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Ethylene Oxide Aeration
During aeration, heated air is flushed through chamber to remove EO residuals from sterilized items
Consult the medical device manufacturer for recommended aeration times• Material composition of device• Structural composition of device• Intended application of the device
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Advantages• Penetrability (lumens, packaging)• Materials compatibility• Cost Effective – Cycle-to-Cycle Basis
Limitations• Cycle time (aeration required)• EPA / OSHA compliance requirements
Ethylene Oxide Sterilization – Advantages and Limitations
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Vapor Phase Hydrogen Peroxide (with plasma)
Vaporized Hydrogen Peroxide (without plasma)
Vaporized Hydrogen Peroxide (H2O2) Based Sterilization Systems
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Hydrogen peroxide sterilization• Introduced as a vapor into chamber• Dissociation into chemical radicals (e.g., OH-)• Kills by oxidizing macromolecules • Restrictions on channel length and diameter
Vaporized Hydrogen Peroxide (H2O2)
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STERRAD™ NX
STERRAD™ is a registered trademark of Advanced Sterilization Products, a Johnson and Johnson Company.https://www.aspjj.com/us/product/sterilization
Vaporized Hydrogen Peroxide with Plasma
STERRAD™ 100SSTERRAD™ 100NX
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Sterilant Containers
http://www.aspjj.com
Vaporized Hydrogen Peroxide with Plasma
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Vaporized Hydrogen Peroxidewithout Plasma
Amsco® V-PRO™ Systems• V-PRO™ 1• V-PRO™ 1 Plus• V-PRO™ Max
–136 liters
• V-PRO™ 60–60 liters
• Typical Process Temperature-- Approx. 50°C
• Typical Process Times- Vary by device to be sterilized- Range 28 minutes to 60 minutes
Amsco® and V-PRO™ are registered trademarks of Steris CorporationAmsco® and V-PRO™ are registered trademarks of Steris Corporation
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Vaporized Hydrogen Peroxidewithout Plasma
http://www safmed.co.zahttp://www.hpnonline.comV-PRO™ is a registered trademark of Steris Corporation.
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STERIZONE® VP4 Sterilizer
• Dual sterilants: H2O2 and O3
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Critical Process Variables ISO Symbol Sterilization Modality Critical Process Variables
SteamTimeTemperatureMoisture
Ethylene Oxide
TimeTemperatureRelative HumidityEO Concentration
Vaporized Hydrogen Peroxide
TimeTemperatureH2O2 Concentration
ANSI/AAMI/ISO 11140-1:2014 (Mfrs. Standard)
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Describe the recommended practices for routine steam sterilizer efficacy testing
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Biological Indicators
Chemical Indicators
Physical Monitors
Sterilization Process Monitoring Tools
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Physical Monitors
Verify that parameters of sterilization cycle are met
• Recording charts
• Gauges
• Tape
• Printouts
• Digital displays
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 10.5.1
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Type 1 Process Indicators
Type 2 Indicators for Use in Specific Tests
Type 3 Single Variable Indicators
Type 4 Multi-variable Indicators
Type 5 Integrating Indicators
Type 6 Emulating Indicators
Chemical Indicators
ANSI/AAMI/ISO 11140-1:2014 (Mfrs. Standard) ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 10.5.2.1
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Biological Indicators
Definition• Test systems containing viable
microorganisms providing a defined resistance to a specified sterilization process
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 2.7
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Biological IndicatorsHow they work
• Spores are exposed to the sterilization process• After processing, exposed spores immersed in optimized
recovery media and incubated at optimal temperature• Spore strips are transferred to medium using aseptic
technique• Self-contained designs allow immersion without transfer
Cap Glass Media Ampoule Plastic Sleeve with LabelCap Filter Spore Strip
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© 3M 2016. All Rights ReservedANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Sections 10.7.2.3, 10.7.3.3, 10.7.4.3
Biological Indicators Positive BI Control
Incubate a positive BI control each day that a test vial is incubated in each incubator or auto-reader
• From same lot number as test BI
Purpose is to verify the test system is working and to ensure:
• Correct incubation conditions• Viability of spores• Capability of medium to promote growth• Proper functioning of auto-reader and incubator• Good Science
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© 3M 2016. All Rights ReservedANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 2.95
Process Challenge Device (PCD) Definition
“Process challenge device” is used in place of “test” or “challenge pack” in AAMI ST79
Representative of load and creates the greatest challenge
Equal to or greater than the most difficult item to sterilize
Placed in most difficult area in sterilizer for the sterilant to penetrate
“Item designed to constitute a defined resistance to a sterilization process and used to assess performance of the process.”
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© 3M 2016. All Rights ReservedANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 10.5.4
Process Challenge Device (PCD)
Depending on the application (type of testing being done) the PCD may contain:
•A BI
•A Class 5 Integrating CI
•A BI and a Class 5 Integrating CI
•A Class 6 Emulating CI
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Process Challenge Device (PCD)
User assembled
• Challenge test pack or tray (e.g., AAMI 16-towel pack, IUSS containment device)
Commercially available, FDA Cleared
• Not available for IUSS sterilization
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 10.5.4
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ANSI/AAMI ST79 Section 10 Quality Control
Routine load release Testing of each non-implant and implant load
Routine sterilizer efficacy monitoring
Establishing a regular pattern of testing the efficacy of the sterilization process
Sterilizer qualification testingTesting of the sterilizer after events occur which could affect the ability of the sterilizer to perform
Periodic product testingTesting of routinely processed items to ensure the effectiveness of the sterilization process and to avoid wet packs
Four levels of testing
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Routine Sterilizer Efficacy Monitoring
Divided into sections
• Sterilizers larger than 2 cubic feet
• Table-top sterilizers
• IUSS sterilization cycles
Photo courtesy of Rose Seavey, The Children's Hospital – Denver
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 10.7
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Routine Sterilizer Efficacy Monitoring
270-275ºF dynamic-air removal sterilizers(i.e., Prevacuum or vacuum-assisted sterilizers)
Run Bowie-Dick test pack:
• Daily in an empty cycle
• Before BI PCD
• One pack per cycle
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Sections 10.7.6.1, 10.7.6.3
BD test sheet with uniform color change
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Sterilizers larger than 2 cubic feet
Routine Efficacy Monitoring with BI PCD
• AAMI 16-towel pack or commercially available disposable, FDA-cleared BI PCD
• Full load on bottom shelf over drain
• Weekly, preferably daily
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Sections 10.5.3.2, 10.7.2.1, 10.7.2.2
Tech Service to add photo
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Test each type of cycle with a BI PCD
Gravity-displacement 132ºC to 135ºC 270ºF to 275ºF
Gravity-displacement 121ºC 250°F
Dynamic-air-removal 132ºC to 135ºC 270ºF to 275ºF
“IUSS” 132ºC to 135ºC 270ºF to 275ºF
“IUSS”Single wrapper or other
packaging
Routine Sterilizer Efficacy Monitoring
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 10.7.1
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Table-Top SterilizersRoutine efficacy monitoring with a BI PCD
• Representative of the package or tray routinely processed
• Most difficult to sterilize
• Contains items normally present during routine sterilization
• Full load in cold point (check with sterilizer Mfr.)
• Bowie-Dick Test – Check with Sterilizer Manufacturer
Frequency of Monitoring with a BI PCD: Weekly, preferably daily, AAMI ST79 Section 10 - Table 6
Routinely Process: User-assembled BI PCD:
Peel pouches BI + CI inside peel pouch
Wrapped instruments BI + C inside wrapped tray
Peel pouchesWrapped instruments
BI + CI inside wrapped tray
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IUSS: What cycle should we use for IUSS:Gravity or Dynamic-air-removal? What’s the difference?
“The reusable medical device manufacturer is responsible for ensuring that the device can be effectively cleaned and sterilized.”
“The written IFU of the device manufacturer should always be followed.”
IUSS Cycles – “Unless a device manufacturer specifically recommends the use of gravity cycles, dynamic air removal cycles should be the cycle of choice.” (8.6.2.1)
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 7.2.2, 8.6.2.1
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Test each type of tray configuration that is used• For sterilizers >2 cubic feet - place the BI PCD on bottom shelf
over the drain in an otherwise, empty chamber
Representative BI PCD using one or more BIs and one or more CIs - empty tray configuration• Rigid sterilization container system• Perforated, mesh bottom, open surgical tray• Protective organizing case• Single-wrapped surgical tray
Routine Efficacy Monitoring with BI PCDIUSS Sterilization Cycles
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Section 10.5.3.2, 10.7.4.1, 10.7.4.2
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IUSS AORN DocumentationLog or database to trace sterilized items used on patients should include:
• Information on each load
― Item(s) processed
― Patient on whom the items were used
― Type of cycle (e.g., gravity-displacement, dynamic-air-removal)
― Cycle parameters used (e.g., temperature, duration of cycle)
AORN 2015 Guideline for Sterilization VII.g.1
― Monitoring results
― Day and time cycle was run
― Operator information (i.e., person who initiated the cycle, person who retrieved the item from the sterilizer)
― Reason for IUSS
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What about Implant Loads for IUSS?
“Implantables should not be sterilized for immediate use.” (CDC, 2008)
ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, IntroductionAORN 2016 Guideline for Sterilization RP V11.f
“Immediate use steam sterilization should not be used for implantable devices except in cases of defined emergency when no other option is available.” (AORN)
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ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013, Sections 10.6.1,10.6.3AORN 2016 Guideline for Sterilization VII.f.1
Only Biological Indicator Results Can Be Used to Release Implants
“Every sterilization load containing implants should be monitored with a PCD containing a BI (a BI challenge test pack). A Class 5 integrating CI should be included in this PCD. Implants should be quarantined until the results of the BI testing are available.” (CDC, 2008)
“When IUSS of an implant is unavoidable, cycle selection should be determined by the manufacturer’s written instructions for use, and a biological indicator and a Class 5 chemical integrating indicator should be run with the load…” (AORN)
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IUSS AORN Documentation Implants
A record describing what could have been done to prevent IUSS of the implant should be completed and used as part of a quality monitoring system
A record of IUSS of implants can be helpful in determining problems, trends, or circumstances that can be addressed to prevent IUSS of implants in the future
AORN 2016 Guideline for Sterilization, Rec. VII.g.2
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Describe the recommended practices for routine low temperature sterilizer efficacy testing
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Standards and Guidelinesfor Monitoring Low Temp Sterilizers• ANSI/AAMI ST41: 2008/(R ) 2012
Ethylene oxide sterilization in healthcare facilities: Safety and effectiveness
• ANSI/AAMI ST58:2013 Chemical sterilization and high-level disinfection in health care facilities• Section 9.5 Monitoring gaseous chemical sterilization
processes
• AORN - Guidelines for Perioperative Practice, 2016 Edition• Guideline for Sterilization
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Physical Monitors
Chemical Indicators
Biological Indicators
Sterilization Process Monitoring Tools
Record Keeping
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Physical Monitors
Operator should examine the printout/chart to verify cycle parameters were met and then initial
AAMI ST41:2008, Section 10, AAMI ST58, Section 9.5
“At the end of the cycle and before items are removed from the processing equipment, the operator should examine and interpret the printout to verify that cycle parameters were met and should initial it to allow later identification of the operator” (AAMI ST58)
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“Chemical indicators are sterilization process monitoring devices that are designed to respond with a chemical or physical change to one or more of the physical conditions within the sterilizing chamber. Chemical indicators assist in the detection of potential sterilization failures that could result from incorrect packaging, incorrect loading of the sterilizer, or malfunctions of the sterilizer.”
Chemical Indicators
AAMI ST58, Section 9.5.3.1
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Chemical Indicators (CIs)
• External chemical indicator should be used on the outside of each package unless the internal indicator is visible
AAMI ST58, Section 9.5.3.2; AAMI ST41, Section 10.5.2.2.1
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Chemical Indicators (CIs)
• Internal chemical indicator inside every package, tray, & containment device
AAMI ST58
AAMI ST58, Section 9.5.3.2; AAMI ST41, Section 10.5.2.2.2
“….An internal CI should be used inside each package, tray, containment device (rigid sterilization container system, instrument case, cassette, or organizing tray) to be sterilized. The CI should be placed in that area of the package, tray, or containment device that creates the greatest challenge to sterilant penetration.”
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Biological Indicators
Definition“Test system containing viable microorganisms and providing a defined resistance to a specified sterilization process.”
Low-temperaturesterilization modality Microorganism (spore) used in BI
EO Bacillus atrophaeusVH2O2 Geobacillus stearothermophilus
AAMI ST41, Section 2.14AORN Guideline for Sterilization, Recommendations XX.h.3, XX.h.4, and XX.h.5
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Biological Indicators for Low Temperature Sterilization
Conventional Biological Indicators
Visual pH color change response
Result determined by user after 24 or 48 hours
Rapid Readout Biological Indicators
BI incubated in an auto-reader
Result provided after 4 hours of incubation
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Biological Indicators• Run a daily positive control BI• Use a BI that is FDA-cleared to monitor the particular low
temperature sterilization modality• Incubate the BI following the manufacturer’s IFU
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Biological Indicators – VH2O2 (AAMI ST58)
AAMI ST58:2013, Section 9.5.4.3
AAMI ST58 Recommended BI Frequency of Use• “A PCD with the appropriate BI should also be
used at least daily, but preferably in every sterilization cycle”
“Rationale: The condition of the sterilizer equipment, the expertise of the sterilizer operator, and other factors determining the success or failure of a sterilization cycle could vary from one cycle to another”
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Biological Indicators – VH2O2 (AAMI ST58)
Routine BI Test Procedure• Label the pouch
• Position pouch as recommended by the sterilizer manufacturer
• Run cycle
• Retrieve BI and incubate per BI manufacturer’s IFU
• Incubate control BI, having the same lot#, each day that test BIs are run
AAMI ST58:2013, Section 9.5.4.5
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AAMI ST58:2013Section 9 Quality Control
• Acceptance criteria• Negative result from test BI• Positive result from control BI• Appropriate readings from physical monitors• CI with acceptable end-points
AAMI ST58:2013, Section 9.5.4.5.3
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Biological Indicators – VH2O2 (AORN)• Low-temperature hydrogen peroxide gas plasma sterilizers• Hydrogen peroxide vapor sterilizer
2016 AORN Guideline for Sterilization, Recommendation XX.h.4 and XX.h.5
AORN: “Routine sterilizer efficacy monitoring should be performed at least daily on each cycle type, preferably with
each load…”
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BI PCDAAMI routine test pack or commercially available, FDA cleared BI PCD
Full load in centerFrequency: in each load
ANSI/AAMI ST41:2008, Section 10.7
Biological Indicators – EO (AAMI)
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Routine Sterilizer Efficacy Monitoring - EO (AAMI)
Acceptance criteria
• Appropriate readings from physical monitors
• Appropriate readings from CIs
• Negative result from BI in PCD
• Positive BI control result
• Run a control BI, with matching lot #, each day
• Document all results in sterilization cycle record
ANSI/AAMI ST41:2008, Section 10
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Biological Indicators – EO (AORN)
2016 AORN Guideline for Sterilization, Recommendation XX.h.3
AORN: “Bacillus atrophaeus biological indicators should be used to test sterilizer efficacy. Sterilizer efficacy testing
should be performed with every load.”
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Key LearningsSterilization process monitoring is a fundamental component of sterility assurance
Facility policies and procedures for sterilization process monitoring should be based on the current recommended practices and guidelines from AAMI and AORN
Ensure staff knows how to complete the necessary record keeping
Questions?
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References• ANSI/AAMI ST41: 2008/(R ) 2012
Ethylene oxide sterilization in healthcare facilities: Safety and effectiveness
• ANSI/AAMI ST58:2013 Chemical sterilization and high-level disinfection in health care facilities
• ANSI/AAMI ST79:2010 & A1:2010 & A2:2011 & A3:2012 & A4:2013Comprehensive guide to steam sterilization and sterility assurance in health care facilities
• AORN - Guidelines for Perioperative Practice, 2016 Edition• Guideline for Sterilization
• Guideline for Disinfection and Sterilization in Healthcare Facilities 2008, CDC
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Thank you!
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