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MANURE FROM OUR AGRICULTURAL ANIMALS A QUANTITATIVE AND QUALITATIVE ANALYSIS FOCUSED ON BIOGAS PRODUCTION Juan José ChávezFuentes, Aureliana Capobianco, Marianna Czölderová, Miroslav Hutňan
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Page 1: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

MANURE FROM OUR AGRICULTURAL ANIMALSA QUANTITATIVE AND QUALITATIVE ANALYSIS FOCUSED ON BIOGAS PRODUCTION

Juan José Chávez‐Fuentes, Aureliana Capobianco, Marianna Czölderová, Miroslav Hutňan

Page 2: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide

1. What is the current population of agricultural animalsworldwide?

2. How much agricultural manure is produced every day?

3. How high could be the biogas/methane production rate from all this manure?– Global distribution

2

Aim of this work

Page 3: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 3

Manure

Page 4: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 4

Lots of manure…

Page 5: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 5

Agricultural animals

• Rapid industrialization of agriculture to sustain fast human population growth• Most of agricultural animals have also experienced a fast population growth• Industrial agriculture is focused on the production of meat, milk, eggs and other 

secondary products derived from the slaughter

Page 6: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 6

Agricultural animals (Population growth)

02004006008001.0001.2001.4001.6001.8002.0002.2002.4002.600

02468101214161820222426

1961

1965

1970

1975

1980

1985

1990

1995

2000

2005

2010

2014

MILLION HEA

DS

Cattle and

 buffalo, pig, she

e and goat, horse and

 cam

els

BILLION HEA

DS 

Humans, chicken

Humans Poultry Cattle and buffaloesPigs Sheep and goats Horse and camels

1) Food and Agriculture Organization Corporate Statistical Database (FAOSTAT)

Page 7: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 7

Environmental concerns

Agricultural animals:• Consumes large quantity of resources (animal feed and water) • Largest user of agricultural land worldwide• Major source of problems such deforestation, anthropogenic GHG emissions (estimated to be as 

much as 9% CO2, 40% CH4 and 60% N2O worldwide), contamination and depletion of water resources, among other related problems (Steinfeld, FAO Report 2006)

• Yield large quantities of effluents, called manure

Page 8: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 8

Manure description and current uses

• Manure contains mostly animal faces and urineOther components of manure: Organic (Straw, fodder residues, skin, tail hair) and inorganic (lime, sand, sawdust and soil)

• According to dry matter content, it is classified as liquid, slurry and solid

• Quantity and quality of manure vary according to:‐ Animal species and breed‐ Livestock purpose (Food, products or labour)‐ Type of farming‐ Feeding patterns and diet composition

• Harvestability of manure is strongly determined by the type of farming‐ Small‐scale farming‐ Industrial farming (concentrated animal feeding operations)

• Common uses of manure:• Fertilizer + soil amendment: Stabilization through manure pits, anaerobic 

lagoons or composting• Additive for feedstock (poultry manure)• Substrate for biogas production (anaerobic digestion)

Page 9: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide

Methodology for quantitative analysis

How to calculate manure’s biogas and methane potential?

Nm3 CH4/d

No. of live animals  quantification of manure  biogas methane

Enteric fermentation  CH4 emission factors methane

http://faostat.fao.org/

Page 10: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 10

Methodology for quantitative analysis

No. of animals (j) in country (i)

Specific manure production (animal j)kg d‐1 head‐1

Organic matter content (animal j)g VS kg‐1

FAO

Ministry of Agricultural and Rural Development of the Slovak Republic

Scientific literature

Specific biogas production (animal j)L kg‐1 VS

Scientific literature

Assumptions and simplifications:‐ Only one breed is considered 

for each animal‐ Average size, weight of 

animals and manure production

‐ Harvestability of manure is not considered

Page 11: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 11

World population 

7,4

1,48

0,20

0,99

2.13 x 10

1,21

1,01

0,06

WORLD POPULATIONBillion heads

1) Worldometers Statistical Information2) Food and Agriculture Organization Corporate Statistical Database (FAOSTAT)

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Slide

0.4

7.3

0.6

0.8

1.2

2.5

2.3

0.4

0.3

4.4

0.4

0.7

0.9

1.8

1.80.3

Dry matter (TS)Organic matter (VS)

12

Manure production

GLOBAL MANURE PRODUCTION RATEMillion Ton/d

SMP1(kg d‐1 hd‐1)

TS2,3(g/kg)

VS2,3(g/kg)

Cattle 29 169.1 102.5

Buffaloes 19 169.1 102.5

Pig 2.5 310.2 269.3

Chicken 0.084 678.4 475

Sheep 3 676 503

Goat 2.7 861.3 642.3

Horse 25 249.7 186.1

Globalmanureproductionrate N , · SMP · TS ; N , · SMP · VS

1) Ministry of Agricultural and Rural Development of the Slovak Republic. Ordinance no. 199/2008, appendix no. 22) Kafle et al., 2015. Comparison on batch anaerobic digestion of five different livestock manures and prediction of biochemical methane  potential  using different statistical models. Waste Manage.3) Marti‐Herrero, J. 2015. Cow, sheep and llama manure at psychrophilic anaerobic co‐digestion with low cost tubular digester in cold climate and high altitude. Bioresource Tech.

Page 13: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 13

Estimation of total and feasible potential for biogas production

Biogas production rate

Globalbiogaspotential I , I , N , · SMP · VS · SBP

Globalbiogaspotential N , · SMP · VS · SBP

TOTAL POTENTIAL

FEASIBLE POTENTIAL

Iw –Water infrastructure and sanitation development

It – Development in terms of transport and infrastructure

1) Adapted from Social Progress database: http://socialprogressimperative.org/data/spi2) Adapted from World Band Logistic Performance database: http://data,worldbank.org/indicator

Page 14: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide

Potential for biogas production through anaerobic digestion

1300

112

329 362259

423

61

555

37 185 181 112 130 23

TotalFeasible

Globalbiogaspotential I , I , N , · SMP · VS · SBP

SBP(L kg‐1 VS d‐1)

CH4(%)

Cattle 295 69

Buffaloes 295 69

Pig 495 65

Chicken 425 61

Sheep 142 65

Goat 242 65

Horse 222 70

GLOBAL BIOGAS POTENTIALMillion Nm3/d

1) Kafle et al., 2015. Comparison on batch anaerobic digestion of five different livestock manures and prediction of biochemical methane  potential  using different statistical models. Waste Manage.2) Cestonaro et al., 2015. The anaerobic co‐digestion of sheep bedding and cattle manure increases biogas production and improves biofertilizer quality. Waste Manage.

ANAEROBIC DIGESTION

Page 15: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide

Methane potential

Globalmethanepotential I , I , N , · SMP · VS · SBP · %CH ,

GLOBAL METHANE POTENTIAL Million Nm3/d

897

77

214 221169

275

43

383

26 120 110 73 85 16

TotalFeasible

1) Kafle et al., 2015. Comparison on batch anaerobic digestion of five different livestock manures and prediction of biochemical methane  potential  using different statistical models. Waste Manage.2) Cestonaro et al., 2015. The anaerobic co‐digestion of sheep bedding and cattle manure increases biogas production and improves biofertilizer quality. Waste Manage.

SMP(L kg‐1 VS d‐1)

CH4(%)

Cattle 295 69

Buffaloes 295 69

Pig 495 65

Chicken 425 61

Sheep 142 65

Goat 242 65

Horse 222 70

ANAEROBIC DIGESTION

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Slide

Gross energy potential

Globalenergyproductionpotential I , I , N , · SMP · VS · SBP · %CH , · GCV

GLOBAL ENERGY POTENTIAL GWh/d9918

855

2364 24391864

3038

471

4238

285 1328 1218 802 937 180

TotalFeasible

11.06 kWh/Nm3GCV of methane:

Page 17: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide

268

23

64 6650

82

13

114

836 33

22 25 5

TotalFeasible

17

Electricity sales potential

Globalsalespotentialforelectricity I , I , N , · SMP · VS · SBP · %CH , · GCV · η · η · €

1) Using a modern CHP unit with thermodynamic conversion efficiency of 90 % and electrical energy conversion efficiency of 30 %2) Current subsidized price for electricity produced through anaerobic digestion set at 100 €/MWh. Based on tariffs given by the Regulatory Office for Network Industries of the Slovak Republic. 

Ord. no. 143/2015.

GLOBAL SALES POTENTIAL FOR ELECTRICITY Million €/dCHP unitηth = 90 %ηel = 30 %

Tariff: 100 €/MWh

Page 18: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide

Global biogas distribution

Where do we find the highest potential for biogas production from agricultural manure?

TOP 5: Agricultural animals

212187

11789

57

BrazilIndiaChinaUSA

Ethiopia

463219831923

1331930

ChinaUSA

IndonesiaBrazilIran

Million heads

10,36,465,4

3,6

USAMexicoChinaBrazil

Argentina

48068382826

ChinaUSA

BrazilGermanyVietnam

20272635041

ChinaAustralia

IndiaIran

Nigeria

188133

716756

ChinaIndia

NigeriaPakistan

Bangladesh

Page 19: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 19

Global biogas distribution

TOP 10Million m3/d

171817562

242220201414

ChinaBrazilUSAIndia

AustraliaArgentina

MexicoPakistanFrance

Germany

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Slide 20

Nutrients in manure

0 20 40 60 80 100 120 140 160 180 200

K

N

P

• AD of agricultural manure yields stabilised sludge with improved properties and rich content of ammonia and orthophosphate enhancing the possibility for nutrients recovery

NUTRIENTS IN MANUREMillion kg/d

g  kg‐1 Nitrogen Phosphorus Potassium

Cattle 3 0.7 4.2Buffalo 3 0.7 4.2Pig 5 1.3 1.9Chicken 10 2.4 4.2Sheep 7.6 3 7Goat 7.6 3 7Horse 5.8 2.8 5

1) Ministry of Agricultural and Rural Development of the Slovak Republic. Ordinance no. 199/2008, appendix no. 2

Nutrient N, PorK N , · SMP · M ,

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Slide 21

Conclusions

• The global impact of our agricultural animals on theenvironment is currently very high and contributes toclimate change and depletion of resources in a notorious way

• Animal manures are rich in organic compounds andnutrients, and even though classical techniques allow farmsto take some advantage from manure, it can cause manyenvironmental problems if not properly managed

• Anaerobic digestion is an integrated natural process that canenable a remarkable contribution to manure management,energy production and nutrients recovery; making animalfarming more sustainable

• The feasible potential for biogasproduction from manure is very vast inmany countries and will play a major role infuture years

Page 22: MANURE FROM OUR AGRICULTURAL ANIMALSuest.ntua.gr/cyprus2016/proceedings/presentation/3... · Horse 222 70 GLOBAL BIOGAS POTENTIAL Million Nm3/d 1) Kafle et al., 2015. Comparison on

Slide 22

Thank you for your attention!

Ing. Juan José Chávez Fuentes, MSc.Anaerobic Technology GroupDepartment of Environmental EngineeringInstitute of Chemical and Environmental EngineeringFaculty of Chemical and Food TechnologySlovak University of Technology

Email: [email protected]


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