OperatOr and parts Manual - Farm King · 2017-11-20 · OperatOr and parts Manual 052012 Grain Vac...

OperatOr and parts Manual

052012

Grain VacConveyair 6640

FK376

3

Table of Contents - Grain Vac

Table of Contents

Introduction ................................................................................................................................ 5

Safety .......................................................................................................................................... 7 •Operatingsafety ........................................................................................................... 8

•SafetyDecalLocations ................................................................................................. 9

Transport ....................................................................................................................................11

Attaching to Tractor .................................................................................................................. 12 •EquipmentMatching .................................................................................................. 12 •BPS&ReceiverTankScreens .................................................................................... 13 •OilLevel ....................................................................................................................... 13

Operation .................................................................................................................................. 14 •BoomSwivel ............................................................................................................... 14 •AirlockRotation ........................................................................................................... 15 •BreakIn ........................................................................................................................ 15 •SetAirlockSpeed ........................................................................................................ 16 •ShortDistanceTransfer .............................................................................................. 17 •LongDistanceTransfer ............................................................................................... 18 •Cleanup....................................................................................................................... 18 •FilingBins&TemporaryStorage ............................................................................... 19

Accessories ............................................................................................................................... 20

Lubrication ................................................................................................................................ 21 •ServiceRecord ............................................................................................................ 24

Maintenance ............................................................................................................................. 25 •AirlockTips .................................................................................................................. 26 •ReservoirBreather ...................................................................................................... 27 •Clamp#GV26042InstallationInstructions ............................................................... 27 •AirPumpReservoir ..................................................................................................... 28 •BPS(BlowerProtectionSystem) ............................................................................... 28 •ShearPin ..................................................................................................................... 29 •HydraulicSafety ......................................................................................................... 30 •BoltTorque ................................................................................................................... 31 •HydraulicFittingTorque ............................................................................................. 32 •HydraulicHose ............................................................................................................ 33

Troubleshooting ....................................................................................................................... 35

Storage ...................................................................................................................................... 37

4

Table of Contents - Grain Vac

Parts List & Diagrams .............................................................................................................. 38 •Frame&WheelAssembly .......................................................................................... 38 •ReceiverTank&DustCollector .................................................................................. 40 •Airlock&BlowerAssemblies ..................................................................................... 42 •Boom&Cyclone ......................................................................................................... 44 •BeltDrive ..................................................................................................................... 46 •Cleanup&FullBinNozzles ........................................................................................ 48 •SteelFlexHose&Couplers ....................................................................................... 50

•CleanupHose&Couplers .......................................................................................... 52 •PTO(LaMagdalena-1000RPM) ............................................................................... 54

•SelfContainedHydraulicSystem .............................................................................. 56 •StandardHydraulicSystem ....................................................................................... 58

Warranty Policy ......................................................................................................................... 60

5

Introduction-GrainVac

IntroductionCongratulations,youhaveselectedaFarmKingGrainVacwhichisdesignedandengineeredtohelpyoumakefarmingEasier,HealthierandSafer.

OurknowledgeableengineeringandproductionstaffhavebuiltbothperformanceanddurabilityintoeachFarmKingGrainVac.OurgrainvacshavebeensoldtofarmersinCanada,Europe,theUSA,AustraliaandtheMiddleEast.

TogetthemaximumbenefitfromyourFarmKingGrainVacpleasereadtheowner’smanualcarefully.

WerecommendthatyoustudythismanualfrombeginningtoendBEFOREoperatingyournewFarmKingGrainVac.Wehavetriedtokeepitbriefandtothepoint.Itisimportantthatyoupayspecialattentiontothesafetycautionsinthisbookandonyourequipment.

Allimplementswithmovingpartsarepotentiallyhazardous.Thereisnosubstituteforacautious,safe-mindedoperatorwhorecognizesthepotentialhazardsandfollowsreasonablesafetypractices.Themanufacturerhasdesignedthisimplementtobeusedwithallitssafetyequipmentproperlyattachedtominimizethechanceofaccidents.

6

Safety-GrainVac

WARNINGReadandunderstandtheoperationmanualbeforeoper-atingtheGrainVac.Alwaysfollowsafetyandoperatinginstructionsasoutlinedinthismanual.Familiarizeyourselfwiththetermsshownonthispage.

BoomClamp DischargeCyclone

BlowerProtectionSystem(BPS)

BoomClamp

BoomSwivelLock

ReceiverTank

ReceiverTankIntake

SuctionLine

CleanOutNozzleHitchCleanOutNozzle

PTODriveline

BeltCover

Silencer

Airlock

PressureReliefValve

Blowerbehindpanel

ControlPanel

VacuumReliefValve

Dust Canister

BeltCover

DischargeBoom

UpperBoomHinge

HydraulicHose

7

Safety-GrainVac

Thesafetyalertsymbolmeans…ATTENTION!BECOMEALERT!YOURSAFETYISINVOLVED!

Thissafetyalertsymbolidentifiesimportantsafetywarningmessages.Carefullyreadeachwarningmessagethatfollows.Failuretounderstandandobeyasafe-

tywarning,orrecognizeasafetyhazard,couldresultinaninjuryordeathtoyouorothersaroundyou.Theoperatorisultimatelyresponsibleforthesafetyofhimself,aswellasothers,intheoperatingareaofthetractorandattachedequipment.

SafetyAllimplementswithmovingpartsarepotentiallyhazardous.Thereisnosubstituteforacautious,safe-mindedoperatorwhorecognizesthepotentialhazardsandfollowsreasonablesafetypractices.Themanufacturerhasdesignedthisimplementtobeusedwithallitssafetyequipmentproperlyattachedtominimizethechanceofaccidents.

Before You StartReadthesafetymessagesontheimplementandshowninyourmanual.Observetherulesofsafetyandcommonsense!

Understand Signal WordsNotetheuseofthesignalwordsDANGER,WARNINGandCAUTIONwiththesafetymessages.Theappropriatesignalwordforeachhasbeenselectedusingthefollowingguidelines:

DANGER:Indicatesanimminentlyhazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.Thissignalwordistobelimitedtothemostextremesituationstypicallyformachinecomponentswhich,forfunctionalpurposes,cannotbeguarded.

WARNING:Indicatesapotentiallyhazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury,andincludeshazardsthatareexposedwhenguardsareremoved.Itmayalsobeusedtoalertagainstunsafepractices.

CAUTION:Indicatesapotentiallyhazardoussituationthat,ifnotavoided,mayresultinminorormoderateinjury.Itmayalsobeusedtoalertagainstunsafepractices.

Ifyouhavequestionsnotansweredinthismanualorrequireadditionalcopiesorthemanualisdamaged,pleasecontactyourdealerorthemanufacturerdirectly.

Importanat Safety informationWorkingwithunfamiliarequipmentcanleadtocarelessinjuries.Readthismanual,andthemanualforyourtractorbeforeassemblyoroperating,toacquaintyourselfwiththemachines.Itistheowner’sresponsibility,ifthismachineisusedbyanypersonotherthanyourself,isloanedorrented,tomakecertainthattheoperator,priortooperating:1. Readsandunderstandstheoperator’smanuals.2. Isinstructedinsafeandproperuse.

Donotmodifytheequipmentinanyway.Unauthorizedmodificationsmayimpairthefunctionand/orsafetyandcouldaffectthelifeoftheequipment.

8

Operating Safety

● Wearappropriateearprotection.

● Neverwearill-fitting,baggyorfrayedclothingwhenworkingaroundoronanyofthedrivesystemcomponents.

● Alwaysknowwherealloverheadelectricalwiresarelocatedandstayawayfromthem.

● Donotallowriders.

● Installandsecureallguardsandshieldsbeforestartingoroperating.

● Keephands,feet,hairandclothingawayfrommovingparts.

● Placeallcontrolsinneutral,stoptractorengine,setparkbrake,removeignitionkeyandwaitforallmovingpartstostopbeforeservicing,adjusting,repairingorunplugging.

● Placealltractorandmachinecontrolsinneutralbeforestarting.

● NeveroperatetheGrainVacandpowerunitinsideaclosedbuilding.

● Clearareaofbystanders,especiallysmallchildren,beforestarting.

● StayawayfromPTOshaft,intakenozzleanddischargewhenengagingPTO.

● Keepallhydrauliclines,fittingsandcouplerstightandfreeofleaks.

● Cleanreflector,SMVandlightsbeforetransporting.

● Useproperlightingwhentransporting.

● Usearetainerordrawbarpin,securePTOshaftandinstallasafetychainwhenattachingtotractor.

● Stayawayfromoverheadelectricalwireswhenoperatingboomorwhenmoving.

● Donotremovereceiverinspectionwindowwhiletractorisrunning.

● Donotremoveelbowfromairlockoutletwhentractorisrunning.

● Stayclearoftruckloadingboomwhenfoldingit.

● Reviewsafetyinstructionswithalloperatorsannually.

Safety-GrainVac

9

Safety Decal LocationsDecalswith“CAUTION”,“DANGER”,“WARNING”,andotherinformationappearonyourmachineforyoursafety.Readtheinformationcarefullyandreplacethedecalsthatarenolongerlegible.

Safety-GrainVac

B

E

A

C

FD

DANGER

ROTATINGDRIVELINEHAZARDTopreventseriousinjuryordeathfromrotatingdriveline:

• Keepallguardsinplacewhenoperating.

• Operateonlyat1000RPM.

• Keephands,feet,hairandclothingawayfrommovingparts.

SW105

Shield&Shaft”A“

DANGERELECTROCUTIONHAZARD

Topreventseriousinjuryfromelectrocution:Stayawayfromoverheadelectricalwireswhenoperatingthedischargeboom.Electrocutioncanoccurwithoutdirectcontact.

68 056

ControlPanel”B“

10

Safety-GrainVac

Safety Decal Locations, continued

WARNING ROTATINGPARTHAZARD

To prevent serious injury or death from rotating parts:1. Close and secure guard before operating.2. Shut-off engine and wait for moving parts to stop before opening to adjust, service, lubricate or unplug.3. Keep hands, feet, clothing and hair away from moving parts.

Guard”C“

WARNING ROTATINGAIRLOCKHAZARD

To prevent serious injury or death from airlock blades:1. Do not place hands in tank when airlock is turning.2. Shut-off engine and wait for moving parts to stop before opening door to adjust, service or unplug.

ReceiverTank”E“

WARNING ROTATINGAIRLOCKHAZARD

To prevent serious injury or death from airlock blades:1. Do not place hands in tank when airlock is turning.2. Shut-off engine and wait for moving parts to stop before opening door to adjust, service or unplug.

BackFrame”F“

WARNINGDonotplaceintaketubenearfeetwhenstandingontopofgrain.Sufficientmaterialcanberemovedtodrawtheoperatorandintaketubeintothegrain.Submersioningraincancausesuffocation.

BinNozzle”G“

DustCanister”D“

“F”Airlockbehindframe

BinNozzle”G“

CAUTIONEMPTYDUSTCANISTER

FREQUENTLY ASPEROPERATORSMANUAL

DustCannister”D“

11

Transport-GrainVac

TransportTheFarmKingGrainVacisdesignedtobeeasilymovedfromlocationtolocation.Whentransporting,followthisprocedure:

WARNING1. Makesureyouareincompliancewithall

localregulationsregardingtransportingequipmentonpublicroadsandhighways.

2. MakesuretheSMV(SlowMovingVehicle)emblemandallthelightsandreflectorsthatarerequiredbythelocalhighwayandtransportauthoritiesareinplace,arecleanandcanbeseenclearlybyallovertakingandoncomingtraffic.

3. Donotallowanyonetorideonthegrainvacortractorduringtransport.

4. Donotexceed32km/h(20mph).Reducespeedonroughroadsandsurfaces.

5. Usearetaineronthedrawbarpinandinstallasafetychainbeforetransporting.

6. Alwaysuseproperlightingonthetractorwhentransporting.

7. Stayawayfromoverheadelectricalwires.Electrocutioncanoccurwithoutdirectcontact.

8. Whenusingaballandsocket,makesurethelockingjawsarepinnedsecurelyinposition.

9. Makesureallcomponentsandaccessoriesareretractedandsecurelystowedbeforemoving.

Speed vs. weight ratio

RoadSpeed Weightoffullyequippedorloadedimplement(s)relativetoweightoftowingmachine.

Upto32km/h(20mph)

1to1,orless

Upto16km/h(10mph)

2to1,orless

Donottow Morethan2to1

DrawbarToprovidesufficientclearanceforturningandtoallowtelescopingoftheshaft,leave16"betweentheendoftheshaftanddrawbarpinholecentre.Consultyourtractormanualforthedrawbaradjustmentprocedure.

1. Clearareaofbystanders.

2. Usethejackonthehitchtoadjusttheheightofthehitchtothedrawbar.

3. Slowlybackuptothemachineandalignthedrawbarwiththehitch.

4. Placeallcontrolsinneutral,stoptractorengine,settheparkbrake,removeignitionkeyandwaitforallmovingpartstostopbeforedismounting.

5. Inserta1inch(25mm)hardeneddrawbarpinandinstallaretainersuchasaKlikpin.

6. AttachasafetychainbetweentractorandGrain Vac.

12

AttachingtoTractor-GrainVac

EquipmentMatching

1000 RPM =

410 mm

DrawbarToprovidesufficientclearanceforturningandtoallowtelescopingoftheshaft,leave410mmbetweentheendoftheshaftanddrawbarpinholecentre.Consultyourtractormanualforthedrawbaradjustmentprocedure.

Tractor Horsepower (PTO RPM -1000)MinimumHorsepower:110

PTO Shaft1000RPM-21Spline.35cm.AttachPTOshieldsafetychaintohitch.

TopreventoperatingatthewrongRPMDoNotuseashaftadapteronthetractorshaft.UseextracarewhenusingatractorwithashiftablePTOspeed.

Hydraulic SystemThepowerunitmusthavedualremotehydraulicoutletstooperatetheairlockmotorandtheboomliftcircuit.Thesystemmustdeliveratleast6gpm(23lpm)@1800PSI.

Jack

One inch pin and retainerPTO Shield anchor chain

AttachingTractorDrawbar1. Clearareaofbystanders.

2. Usethejackonthehitchtoadjusttheheightofthehitchtothedrawbar.

3. Slowlybackuptothemachineandalignthedrawbarwiththehitch.

4. Placeallcontrolsinneutral,stoptractorengine,settheparkbrake,removeignitionkeyandwaitforallmovingpartstostopbeforedismounting.

5. Inserta1inch(25mm)hardeneddrawbarpinandinstallaretainersuchasaKlikpin.

6. AttachasafetychainbetweentractorandGrain Vac.

13

AttachingtoTractor-GrainVac

7. Openthebeltcoverandrotatethelargepulleybyhandtobesuretheairpumpturnsfreely.

Attaching Tractor, continued

WARNING Machineisshownwithguardopenforillustrativepurposesonly!Donotoperatethemachinewithguardopen.

Attach PTO Shaft1. Cleansplinedyokesonthedriveshaft.

2. Checkthatthedriveshafttelescopeseasilyandthattheshieldturnsfreelyontheshaft.Lubricateorcleanbeforeattachingifitdoesnotmovefreely.

3. Pullbacklockingcollarontheyokeandslidetheyokeoverthesplinedshaftofthelargepul-ley.Rotatethepulleybyhandasneededtoalignthesplinesoftheyokeandtheshaft.

4. Besurethelockingpinclicksintoitslockinggrooveontheshaft.

5. Attachtheshieldanchorchaintotheframe.

6. Closeandsecurethebeltcover

Attach Hydraulic Lines1. Cleanhydrauliccouplersandmaletips.(FarmKingfactorysuppliedmaletipsareStandard150

Tips).

2. Routethehydraulichosesalongthehitchandawayfrommovingparts.Secureinpositionwithclipsorties.(Besurehosesarenotpinchedorcrimped).

BPSandReceiverTankScreensBeforemovinggrainorothermaterialsensurebothBPSscreenandmainreceivertankscreenareinstalledinmachineproperlyatalltimes.(see:locationondrawing,page14)

OilLevelChecktheoillevelintheblowerreservoir.Addcorrectoilasrequired.

14

Operation-GrainVac

PositionBoom

Suctionline

HydraulicBoomLeverBoom

Lever

Cyclone

Boom

Over Centre Clamp

OverCentreClamp

MainReceiverTankScreen

InsideBPSScreen

Inside

BoomSwivel1. Settheparkbrakeandrunthetractorat

lowidleengineRPM.Placeallcontrolsinneutral.Placechocksaheadandbehindreartirestopreventmachinemovementwhenoperating.

2. Usethecontrolleverinthecabtoengagetheremotehydrauliccircuit.

3. Unlatchboomtransportclamp,flipuptheboomlockandswingboombackuntilitclearsthetransportstep.

4. Usehydraulicboomlever(Uptoraise,downtolower).Carefullyraiseboomhighenoughtoallowcycloneassembly(atendofboom)toswivelintoposition.

5. Securecycloneintoposition,usingover-centerclamp.

6. Nowliftboomallthewayintoworkingposition.

7. SecureboomwithOverCentreClamp.

8. Attachsuctionlinetothereceivertankintakecoupler.Closecamlockcouplers.

9. Fliptransportstepupduringoperationofthegrainvac.

WARNING Allbystandersshouldstaywellclearofboomwhenraisingorloweringit!!

DANGERStayatleast15feet(5m)awayfromoverheadpowerlineswhenmovingtheboom.Electrocutioncanoccurwithoutdirectcontact.

15

Operation-GrainVac

WARNING Donotruntheairlockinthereversedirection.Damagemayoccurtothehydraulicmotor.

AirlockRotation

Checktherotationoftheairlock.Couplershouldturnasindicatedbyarrow.

Ifairlockrotatesinwrongdirection,stopandreversedirectionofcontrolleveronthetractor,orshutdownthehydraulicsystemandreversetheorderofthehosespluggedintothetractorcouplers.

BreakingInYourmachinehasbeenoperatedforashorttimeatthefactorytoassuregoodperformance.Itcanhowevernotbeconsideredbrokenin.Itnormallytakes5to10hoursofoperationforallpartstobepolishedbythegrainstreamandforthemachinetocomeuptofullcapacity.

Werecommendthefollowingchecksduringthebreakinperiod:

A. After operating for 1/2 hour - 1. Checkforoverheatedbearing.Lubricateoradjustasrequired*.

2. Checkforoilleaks.Tightenorreplacepartandoilasrequired*

ForBestPerformance1. Workingareashouldbereasonablylevel

anddry.

2. Thetractorshouldbepositionedtohavethedrivelineanglesataminimum.

3. TheFarmKingGrainVacshouldbelocatedsotheintakelineisasstraightandasshortaspossible.

4. WhenusingtheFarmKingGrainVactoloadtrucks,makesurethereisadequateroomforthereceivingvehicletogetunderthedischargecyclone.

3. Retorqueallhardware-Wheelboltsandfasteners.

4. Checkbelttensionandadjustasrequired*.

5. Checktheoillevelsintheblowerreservoirs.Iflow,addoilasrequired.Checkforleaksandcorrectifproblempersists*.

*Checkmaintenancesectionforproperprocedures.(Alsoseepage30forhydraulicsafety)

WARNING Highpressurefluidscanpenetratetheskinandcauseinfectionandtoxicreaction.

16

Operation-GrainVac

B. After operating for 2 to 10 hours -1. Performthesamechecksandinspectionsasdoneat1/2hour.

2. Afterthe10hourinspection,gotonormalserviceandmaintenanceprocedures.

Breaking In, continued

SetAirlockSpeedFormaximumperformanceadjustspeedmostsuitableformaterialmoved.

Materialconsistencyvarieswidelyinthefield.Airlockspeedisalsoaffectedbysuctionanddischargelength.Toobtainmaximumperformance,trydifferentairlockspeed,usingaboveguide.

Aruleofthumbisthelargerandheavierthekernel,thefastertheairlockshouldturn.

Tip-withlightoats,orotherlightgrains,slowPTOspeeddownto900or950RPM.

Adjusting SpeedUsingastopwatch,theairlockcanbesetbycountingthenumberofturnsthecouplermakes.Couplerisvisiblethroughthethreeslotsinthedeckofthemachine(photoright).Oneturnpersecondequals60RPM.

AdjustairlockRPMbymovingtheairlockspeedleveronyourcontrolpaneltowards #10toincreasespeed,toward#1toslowdown.Moveleverslowly,asmallmovementwillmakeasignificantchangeinairlockspeed.

Material Airlock Speed (RPM)

Barley 50 - 60

Canola 45 - 60

Corn 45 - 60

Flax 35 - 55

Wheat 45 - 60

Oats 45 - 60

17

Operation-GrainVac

ShortDistanceTransferInsertbinnozzle.

Connecthosefromreceiverintaketobin nozzle.Settheairslideonthefullbinnozzleallthewayopenandpushthenozzleintothematerialtobemoved.

Airslide(Fullbinnozzle)

WARNING Donotcoverairslidewithgrain.

Thelineofthegraincanbehorizontal,angledorverticaldependingonconditions.

Adjusttheairslideonthefullbinnozzlesothatthematerialmovesacrossthesightglasswindowofthereceivertanktoapproximatelyhalfway(nomorethan2/3)upthewindow.Ifthemachinestartstosurge,slowlyopenslidetillsurgingstops.

SightGlass

Note:Shouldthematerial stop movingandcompletely cover the sight glass windowinthereceivertank,themachinewillquicklyplug.Immediatelyopentheairslidefully,onthefullbinnozzle,toallowthemachinetoclearitself.Removethenozzlefromthegrainandforwardandreversetheairlockseveraltimestoemptythetank.Thenensuretheairlockisturningcounterclockwiseandresumeoperationasnormal.Otherwisefollowthenext6steps:

IMPORTANT:Ifthemachinestilldoesnotclearitselfdothefollowing:a. Stopmachinebyslowlyreducingtractor

RPMtoanidle,thendisengagePTO.RemovedustpailwhichwillallowanymaterialinthebottomofBlowerProtectionCyclone(BPS)torunout.

b. Removenozzlefromgrainsource

c. StartthemachineandallowtheReceivertanktoemptyitself.Thenstopmachineagain

d.RemovethetopontheBPSandcleanoutanymaterialinthetopofthecycloneandinthepipebetweenthereceivertankandtheBPS.

e. ReplacetheDustpailandtheTopontheBPS.

f. Startmachine,(RECHECKAIRLOCKSPEED,page16)andresettheairslideasperstartupinstructions. Note:Airlockshouldnotturnfasterthan

65RPMorslowerthan30RPM.

Dust Canister

BPSSystem

ForPUSHSYSTEM

only,remove receiver

tank lidsee

page18

18

Operation-GrainVac

LongDistanceTransfer

WARNINGDonotuseP.V.C.orotherplastictubingforlongdistanceapplication.Thebuild-upofstaticelectricitycouldleadtoanexplosion.

Auxiliaryairslide.Locatedontheairlinebetweenthereceivertankandtheairpump.

Ifdischargelengthismorethan40ft.(12m)orifblowergetstoohottothetouch,opentheairslideapproximately1/4"-1/2"(6-12mm)forevery100ft.(30m)discharge.Openfurtherifblowerstillgetshot.

Openingtheairslidetoofarwillaffectcapacityasadverselyasnotopeningitatall.

Top Loading (push only)Fortoploading,removetopcoveroflargecyclone.ToavoidfeedbackbesuregrainentersbelowopeningtoBPS(smaller)cyclone.

Long Distance SuctionForsuckinggrainmorethanthirtyfeet,usestraightpipingwherepossible!

Remember:Thestraighterthesuctionlinethegreaterthecapacityofthegrainvac.

CleanUpWhenthemachineneedsnottobeatfullcapacity,e.g.whencleaningbins,thetractorcanbethrottleddown.

Therougherwallsofthesteelflexhoseandthepolyintakehoseprovidemoreresistancethansmoothpipe.Capacitymaybeloweredby20%to40%comparedtostraightpiping.

Use Poly hose for clean up only.

Forregularcleanupuseacombinationofsteelflexline,straightpipingandpolyhose.Thiswillgiveyoutheneededflexibilitytoeasilygetintocornersandaroundobstructionswithoutsacrificingtoomuchcapacity.

Feedgrainbelowopeningtosecondcyclone

Auxiliary Airslide

SteelFlexHose

PolyIntakeHose

Do not dent, stretch or overbend steel flex line excessively.

Do not store poly hose, steel flex, aluminum tubes, wands or nozzles outside in the elements. Avoid sharp obstructions that could cut or puncture the hose.

19

Operation-GrainVac

Seed Drill Clean OutWhenusingtheseeddrillcleanoutkit,operatethetractoratidleonlytoreducesuctionairflow.Thereceivertankcanbeusedasaholdingtankbystoppingtheairlockuntiltheseedcanbedischargedintoatruckorstorage.

Cleanup of Spills and Ground Stored GrainExtremecautionshouldbeexercisedwhencleaningspillsorgrainstoredondirt.Sandanddirtmaycauseexcessiveweartoblower,andlifeexpectancyoftheunitcanbereducedsignificantly.

FillingBinsandTemporaryStorageReardischargeoptionrequired.

Whendischargingintobins,removetheairlockdischargeelbowandcouplethemachinetostationaryormovablepiping.

Forbestperformance,reviewrecommendedinstallationschematics.UseOEMpartstoinsuregoodsealingandmaximumperformance.

Contactyourdealerformoreinformation.

Silos over 100 feet tall can be filled with your Farm King Grain Vac!

BinCyclone

30ºElbow

CompressionClamp

TopBinBracket

60ºElbow

BinBracket

Tubing

QuickCoupler

approx.4ft.(1.2m)

FromGrainVac

MultipleBins(Parallel)

MultipleBins(Series)

BinFillSystem

20

Accessories-GrainVac

Accessories1. HorizontalPipeSection.

◊ Steeloraluminum.MatchedtoFarmKingGrainVac.

2. VerticalPipeSection.Specsasabove.Sectionsmaybeweldedorcoupledtogetherwith3-boltclamp.

3. BinTopCyclone.Cyclonescomeequippedwitharaincapandcanalsodoubleasaeration vents. Fortemporaryinstallations,usethelight-weightpolycycloneandattachwithquickcouplers.

4. 90degreelongradiuselbow.Weldinplaceorsecurewith3-boltclamp.

5. 6"Femalequickcouplers.

6. Deliveryfromthegrainvactobin.Useacombinationofshortstainlesslinedsteelflexandlongradius90degreeelbow.

7. Sidewallbinbrackets.

8. Angletopmountbracket.

9. 3Boltclamp.

10. SEEPARTSLISTFORSTANDARDHOSEANDOTHERPARTS.

CamLockCouplers

Cyclonesock forwindyconditions

SeedDrillCleanoutKit

Fenders

BinAccessories

4

9

7

2

7

56

9 1 8 3

21

Lubrication-GrainVac

LubricationFluids and lubricants

GreaseUseanySAEmulti-purposehightemperaturegreasewithextremepressure(EP)performancesandcontainingatleast1.5%molybdenumdisulfideorSAEMulti-PurposeLithiumBaseGrease.Usecoldtemperaturegreaseduringthewinter.

OilOnlyuseBlowerOilHDSyntheticGear&BearingOil.Donotblendwithotheroil.AvailablethroughyournearestFarmKingDealer.

● Part#GV14220◊ Capacitydriveend850ml/28.7fl.ozUS

◊ Capacitygearend1000ml/33.8flozUS

● HydraulicOilReservoirs:SelfContainedHyd.◊ AW32Hydraulicoilequaltoorexceeding

◊ SAE“SF”specifications.

◊ Capacity-(31qt.US)

Cleaning agent◊ WD40orequivalent.

CAUTION

1. Placeallcontrolsinneutral,stoptractorengine,setparkbrake,removeignitionkeyandwaitforallmovingpartstostopbeforeservicing.

2. Beforeapplyingpressuretoahydraulicsystem,makesurealllines,fittingsandcouplersaretightandingoodcondition.

3. Relievepressurefromhydrauliccircuitbeforeservicingordisconnectingfromtractor.

22


Greasing1. Useonlyamanualgreasegunforallgreasing.Airpoweredgreasegunsmaydamagetheseal

onbearings,leadingtoearlybearingfailure.

2. Wipegreasefittingwithacleanclothbeforegreasing,toavoidinjectingdirtandgrit.

3. Replaceandrepairbrokenfittingsimmediately.

CAUTION Machineisshownwithguardopenforillustrativepurposesonly.Donotoperatemachinewithguardopen.

8 Hours or Daily

PTOShaft(9Locations)

InputPulleyShaft,frontandrear

IMPORTANT Donotovergrease,itcandamagebearingseals.

23


NOTEChange every 30 hours if operating in

very dusty conditions

Changetheoilinairpump reservoirs(frontandrear).

100 Hours or 6 Months

Repackwheelbearings(2locations)

200 Hours or Annually

8 Hours or Daily

Checkairpumpoillevelsinreservoirs,frontandrear(2locations).Addasrequired

NOTECheck when the oil is cold and the

machine is level.

Cleanoilreservoirbreathercaps(2locations)

50 Hours

InjectCleaningAgentHere

Rotateairpumpatanidleandinject WD40for45-60seconds.Seepage37.

Greaseelbowclamps.Usewinter friendlywhitelithiumgrease

MonthlyDaily

24

LubricationandMaintenanceServiceRecord-GrainVac

HOURS

SERVICEDBY

MAINTENANCE

8 Hours or Daily

LPTO Shaft (7)

L Input Pulley Shaft Front & Rr. (2)

4 V Belt Tension

4 Air Pump Oil Level in Reservoir (2)

4+CLSystem Filter

LBoom Grease Nipples

Monthly

LAirPumpInside

50 Hours

CLOil Reservoir. Breather Caps (2)

100 Hours or 6 Months

C Oil in Air Pump Reservoir Front & Rear

Annually

RWheel Bearings (2)

CLMachine

ServiceRecordSeeLubricationandMaintenancesectionsfordetailsofservice.Copythispagetocontinuerecord.

ACTION: 4CHECK CCHANGE CLCLEAN LLUBRICATE RREPACK

25

Maintenance-GrainVac

Maintenance1. PlacePTOandhydrauliccontrolsinneu-

tralandshut-offengine.DisconnectthePTOshaftfromthetractor.

2. Unlatchbeltshieldcoverandopencover.

3. Loosenjamnutonadjusterboltsandloosenthebearingmountingbolts.

4. Usetheadjustingboltstomovethepulleyassemblytoapplythepropertensiontothebeltsandalsotoalignthepulleyswitheachother.

5. Placeastraightedgeacrossthefacesofthetwopulleys.Maximumallowablemisalignment is1/16"(2mm)onanyofthepulleyedges.Adjustasrequired.

6. Besurethebelttensioniscorrect.*

7. Tightenbearingmountboltsandjamnuts.

8. Closeandlatchbeltcover.

V-BELT TENSION5005-force=8to11pounds5006-force=8to11pounds6006-force=11to15pounds

Forceperbelt. 1/2inch deflection

Checkbelttensionafterinitialone(1)totwo(2)hoursofoperationanddaily

thereafter.

VBelttensiontestersareavailableatmostbeltservicecentres.

CAUTION Machineisshownwithguardopenforillustrativepurposesonly.Donotoperatemachinewithguardopen.

* DO NOT MIX OLD AND NEW BELTS!Toextendthelifeofyourbearingsand

shaftswerecommendthatyoureplaceall5beltswhenoneormorearefrayedorbroken.Olderbeltswhichhavestretchedovertimerequireadifferentsettingthannewbelts.Togettherighttensionontheoldbeltsyouwillputtoomuchtension

onthenewbelt(s)puttingunduestrainonshaftsandbearings!

26


Maintenance (continued)

AirlockTipsCheckAirlockTipsclearancewhenthereisanoticeabledropincapacityofthegrainvac.

Ifclearanceexceeds0.015"(0.38mm)adjustasshownbelow.

A. Checking clearance:1. DisengagePTOandhydraulicpowerandshutoffengine.Waitforallmovingpartstostop.

2. Relievethepressureonthehydrauliclinesanddisconnectfromtractor.

3. Removehydrauliclinesfromtheairlockdrivemotortoallowrotationoftheairlock.

4. Opentheinspectiondooronthereceivertank.Useafeelergaugetochecktheclearancebetweenthetipsandtheshell.

B. Airlock Tip Adjustment1. RemovetheconnectorontheairlinebetweentheBPSandthereceivertank.

2. Attachanoverheadhoisttothereceivertank.

3. Removetheeightboltssecuringthereceivertanktotheairlockmountplate.Removethereceivertankfromtheframe.

4. Positiontipnexttotopofshell.

5. Loosenslightlythe5boltsattachingthetiptothebladeoftheairlock.

6. Movethetipuntilyouhave0.006"(0.15mm)clearancebetweentipendandclockwiseside ofshell.

7. Tightentheboltsandtorqueto20-25ft.lbs.(34-40Nm).

CAUTION Highpressurefluidscanpenetratetheskinandcauseinfectionandtoxicreaction.

WARNING ROTATINGAIRLOCKHAZARDTopreventseriousinjuryordeath

fromairlockblades:

1.Donotplacehandsintank whenairlockisturning.

2.Shut-offengineandwaitformovingpartstostopbeforeopeningdoorto

adjust,serviceorunplug.

27


8. Rotatetherotorclockwisetoensurethatthereisnocontactbetweenthetips,endplatesand theshell.Adjustifthereiscontact.

9. Markthetipwithafeltpenasdoneandproceedwithremainingtipstillallhavebeenadjusted.

10. Replacereceivertankandcheckthatallconnectionsareairtight.

........................................................................................BlowerSerialNumber

ReservoirBreather(Clean every 50 hours)Cleanbreathersallowthepressureintheoilreservoirtoequalizewiththeoutsideasthetemperaturechanges.

1. Removebreatherfromthetopofthereservoirs.

2. Soak/Washinagoodgradeofsolvent.

3. Drywithanairhoseandre-install.

Clamp#GV26042InstallationInstructionsRemoveburrs,dirt,greasefrompipeends.

1. Measureandmarkbothendsofthepipeatadistancethatishalfthelengthofthecoupling.

2. Slidecouplingoveronepipeuntilitmeetsyourmark,Insertnextpipesectionuntilpipesbutt.Avoiddisturbinggasketorinnersleeve.

3. Partiallytightenthecenter bolt first,thenuniformlyalternatetighteningalltheboltsto65lbstorque.

4. Tightenuntiltopofflangeistouchingandthereisapprox.3/16"ofspaceatbottomofflange.

5. Makesuregasketjointandinnersleevejointareatproperlocations.(10o’clock-2o’clock)


4"

10O’Clock 2O’Clock

28


AirPumpReservoir(Change oil every 100 hours, more often if conditions are very dusty).1. Placesmallpanunderthedrainplugandremoveplug.Drainfor10minutes.

2. Re-installandtightenthedrainplug.

3. Removebreatherandaddoilthroughthebreatherhole.Filltocenterofthesightglassand re-installbreather.

4. Repeatonotherreservoir.


Sightglass

Breatherhole

CAUTION ● Overfillingcausesheatingfromtheoilchurning ● Underfillingcausesheatingfromlackoflubrication

CAUTION DONOTstrikethescreenwithanyhardobjectasdamagetothescreenwilldiminishitseffectiveness.

BPS (BlowerProtectionSystem)Theairwhichissuckedfromthereceivertankanddrawntowardtheair-pumpcontainsdustwhichisharmfultothepump.ThisdustistrappedbytheBPSsystemandcollectedinthedustcanister.Theamountofdustcollecteddependsontheamountofdustandfinesinthegrainbeingmoved.

Removeandemptydustcanisterregularly.Donotallowtooverfill.Whencanisteristhreequartersfullitshouldbeconsideredfull!

NOTE:Ifmachineisallowedtooverfill(plug)-

a. RemovescreenontopofBPSandcleanifrequiredandreinstall.

DustCanister

29


BPS (continued)b. Emptycanisterandalsoallowanygrain

whichmayhaveaccumulatedinBPStorunout.

RefertounplugginginstructionsunderOPERATIONonpage17.

ShearPinAshearpinisprovidedinthePTOshafttoprotectthedrivesystemduringanoverload.

Changing the Shear Pin

1. Placeallcontrolsinneutral,stopengine,setparkbrake,removeignitionkeyandwaitforallmovingpartstostopbefore dismounting.

2. DisconnectthePTOshaftfromthetractorandlaytothesidetoprovidemaximumclearancefortheshearbolt.

3. Carefullyremoveremainingshearboltusingahammerandpunchifnecessary.Donotenlargetheholes.

4. Installthenewshearboltandtighten.

IMPORTANTTheseshearboltsarespeciallydesignedtoprovideprotectionforthedrivesystem.Donotinstalljustanybolt,usegenuineOEMparts.

Remove BPS lid and take out Screen

30


HydraulicSafety1. Makesurethatallcomponentsinthehydraulicsystemarekeptingoodcondition.

2. Replaceanyworn,cut,abraded,flattenedorcrimpedhosesandmetallines.

3. Beforeapplyingpressuretothesystem,makesureallcomponentsaretightandthatlines,hosesandcouplingsarenotdamaged.

4. Wearproperhandandeyeprotectionwhensearchingforahighpressurehydraulicleak.Useapieceofwoodorcardboardasabackstopinsteadofhandstoisolateandidentifyleak.

5. Ifinjuredbyaconcentratedhighpressurestreamofhydraulicfluid,seekattentionimmedi-ately.Seriousinfectionortoxicreactioncandevelopfromhydraulicfluidpiercingtheskinsurface.

CAUTIONDonotusetape,clampsorcementtorepairhydrauliclines.Thehydraulicsystemoperatesunderhighpressure,creatingahazardousunsafeconditionwhensuchrepairsfailsuddenly.

WARNING Highpressurefluidscanpenetratetheskinandcauseinfectionandtoxicreaction.

31


BoltTorqueChecktightnessofboltsperiodically,usingbolttorquechartasaguide.Alwaysreplacehardwarewiththesamestrengthbolt.

English Torque Specifications

Bolt dia. Bolt Torque*

“A”SAE2 SAE5 SAE8

N.m(lb-ft) N.m(lb-ft) N.m(lb-ft)

1/4" 8(6) 12(9) 17(12)

5/16" 13(10) 25(19) 36(27)

3/8" 27(20) 45(33) 63(45)

7/16" 41(30) 72(53) 100(75)

1/2" 61(45) 110(80) 155(115)

9/16" 95(70) 155(115) 220(165)

5/8" 128(95) 215(160) 305(220)

3/4" 225(165) 390(290) 540(400)

7/8" 230(170) 570(420) 880(650)

1" 345(225) 850(630) 1320(920)

Metric Torque Specifications

Bolt dia. Bolt Torque*

“A”8.8 10.9

N.m(lb-ft) N.m(lb-ft)

M3 .5(.4) 1.8(1.3)

M4 3(2.2) 4.5(3.3)

M5 6(4) 9(7)

M6 10(7) 15(11)

M8 25(18) 35(26)

M10 50(37) 70(52)

M12 90(66) 125(92)

M14 140(103) 200(148)

M15 225(166) 310(228)

M20 435(321) 610(450)

M24 750(553) 1050(774)

*Torquevalueforboltsandcapscrewsareidentifiedbytheirheadmarkings.

Torquevaluesindicatedabovearevalidfornon-greasedornonoiledthreadsandheadsunlessotherwisespecified.Donotgreaseoroilboltsorcapscrewsunlessotherwisespecifiedinthismanual.Whenusinglockingelements,increasetorquevaluesby5%.

A

SAE-2 SAE-5 SAE-8

A8.8 10.9

32


HydraulicFittingTorqueTightenFlareTubeFittings*

1. Checkflareandflareseatfordefectsthatmightcauseleakage.

2. Aligntubewithfittingbeforetightening.

3. Lubricateconnectionandhandtightenswivelnut.

4. Topreventtwistingthetube(s),usetwowrenches.Placeonewrenchontheconnectorbodyandwiththesecondtightentheswivelnuttothetorqueshown.

Tube size O.D.

Nut size across flats

Torque value*

Recommended turns to tighten (after

finger tightening)

in. in. N.m (lb-ft) Flats Turns

3/16 7/16 8(6) 1 1/6

1/4 9/16 12(9) 1 1/6

5/16 5/8 16(12) 1 1/6

3/8 11/16 24(18) 1 1/6

1/2 7/8 46(34) 1 1/6

5/8 1 62(46) 1 1/6

3/4 1–1/4 102(75) 3/4 1/8

7/8 1–3/8 122(90) 3/4 1/8

*Thetorquevaluesshownarebasedonlubricatedconnectionsasinreassembly.

33


HydraulicHose

BoomCylinder

HydraulicMotor

To TractorFromTractor

BoomHydraulicValve

ControlPanel

34


HydraulicHose

BoomCylinder

HydraulicOilTank

Filter

HydraulicMotor

HydraulicPump

BoomHydraulicValve

ControlPanel

35

Troubleshooting-GrainVac

TroubleshootingTheheartandlungsoftheGrainVacaretheairlockandtheblower(airpump).Bothcomponentsmustbeoperatingattheirrecommendedspeedtoobtainmaximumefficiencyfromthemachine.

TheblowerisdrivenbyabeltandpulleysystemfromthePTOonatractor.Theairlockisdrivenbyahydraulicmotorpoweredbythehydraulicsystemonthetractororbyaselfcontainedhydraulicsystem.

Ifyouencounteraproblemthatisdifficulttosolve,evenafterhavingreadthroughthistroubleshootingsection,pleasecallyourlocaldealerorthefactory.Beforeyoucall,pleasehavethisOperatorsManualandtheserialnumbersfromyourGrainVacready.

InNorthAmericacall(204)822-4467

PROBLEM CAUSE SOLUTION

Lowcapacity

TractorPTOrunsslow. SpeeduptractorPTOtoratedRPMforthemodel.

540Insteadof1000RPM.

ChangetractororPTOspeedshaft.

Beltsareslipping. Tightenbelts.

Airlockrunstoofast.Slowdownairlockspeeduntilgrainbuildsuptothelevelofinspectiondoor.

Improperairintake. Adjustairintake.

Improperuseofnozzle.Usefullbinnozzleforlargerpilesandfullbins.Usecleanupnozzlewithflairforcleanuponly.Donotsubmergeairslideingrain.

Airleaks-Intake.Checkforworncouplerleversormis-singcouplergaskets.

Airleaks-Machine.

CheckBPS,receiversection,andairlockgaskets.Checkpressureandvacuumreliefvalve. CheckclampsonairlinebetweenreceivertankandBPSandbetweenBPSandblower.

Improperpiping.

Keepsuctionlinesasshortaspossible. Minimizebends. Usestraightlengthofpipewhereverpossible. Usethepolyhoseforcleanuponly!

DischargeBoom

Vacuum(air) Intake Suction

AirpumpBlower

BPS

Silencer

Dust Canister

Discharge Pressure

Airlock

36

Troubleshooting-GrainVac

Lowcapacity

Airlocktipclearance high.

Adjustairlocktips.(SeePAGE26)

Airlockendplateclearance

Ifrotortoendplateclearanceismorethan0.015", consultthedealerorfactory.

Excessivegraindamage.

Toomuchairintake. Adjustairintakenozzle.

PTOrunningtoofast. Throttledowntractor.

Damagedtubingor flexline.

Repairorreplace.

Insufficientgrainsupply.

Repositionnozzle.

Pulsation

Insufficientairatintake. Openslideuntilgrainflowbecomeseven.

Airlockturningtoofast.Adjustairlockspeeduntilgrainisatleveloftheinspectiondoor.

Improperpiping.Replacesteelflexorpolyhosewithrigidtubingwhereverpossible.

Suctionlinetoosmall. Useproperlinesize.

PTOrunningtooslow. IncreasePTORPM.

Beltsareslipping. Tightenbelts.

Excessiveairlocktipclearance.

Adjustairlocktips.

Airlockturning tooslow.

Adjustairlockspeeduntilgrainisattheproper levelontheinspectiondoor.

Obstructioninsuction. Shutdownmachineandclearlineobstruction.

BPSplugs

Airlockturning tooslowly.

Increaseairlockspeeduntilgrainisattheproperlevelontheinspectionwindow.

Airlockturningtoofast.Decreaseairlockspeeduntilthegrainisattheproperlevelontheinspectiondoor.

Airlocknotturning.Checkforproperhydraulichook-up.Checkforandremoveobstructionairlock.

Airlocknot turningatall.

Flowcontrolvalve wrong.

Resetflowcontrol.

Tractorhydraulicnotproperlyengaged.

Resettractorhydraulics.

Obstructioninairlock.

ShifttractorhydraulicleverfromFORWARDtoREVERSEandbackTOFORWARD.Repeatifobstructiondoesnotclearup.Ifobstructiondoesnotclearup,shutofftractorandgrainvac,openinspectiondoorandremovecauseofobstruction.

Hydraulicoilheatingupexcessively.

Faultytractor hydraulics.

Usedifferenttractor.

Lowoillevel. Addoil.

Excessivewearon air lines.

Improperpiping. Minimizebends.

Toomuchairflow. Adjustairslidesandairlockspeed.

Insufficientgrainsupply.

Repositionintakenozzle.Opengrainsupplydoors.

ExcessivePTOspeed. OperateatproperrecommendedPTOspeed.

37

Storage-GrainVac

StoragePriortostoragewerecommendthatyouthoroughlyinspectyourGrainVac.

1. Replaceanywornordamaged components.

2. Washandcleanthemachine.After cleaning,runmachineatlowidlefor2-3minutestodrytheinternalcomponents.

3. a-Whilemachineisrunningatanidle,openthecleaningportandinjectaclean-ingagentsuchasWD40for45-60sec-onds.Thiswillcoattheinsideoftheairpumptohelppreventrusting. b-Duringstorageornotinuseforlongerperiodsoftime,performthefollowingprocedure.Monthly,rotateairpumpbyhandtoensureturningfree.(Closebeltcoverandfastenhoodfastenerlatch.)Nowrotateairpumpatanidle,openairslideaboveairpumpandinjectacleaningagentsuchasWD40for45-60seconds.Thiscoatstheinsideoftheairpumptohelppreventrust.

4. Lubricateallgreasepoints.Makesureallgreasecavitieshavebeenfilledwithgreasetoremoveanywaterresidue.

5. Retractandstowallcomponentsandaccessoriesandinstallcoverovertheboompivot.(Keepsoutdirtandsmall animals).

6. Inspectallhydraulichoses,couplers, fittingsandlines.Tightenanyloosefittings.Replaceanyhosethatisbadlycut,nicked,abradedorisseparatingfromthefitting.

7. Inspect,cleanoremptytheBPS.

8. Checkthefluidlevelintheairpumpoil reservoirs.Addoilasrequired.

9. Touchupallpaintnicksandscratchestohelppreventrusting.

10. Forstorage,selectanareawhichisdryandlevel.Makesureunitisfirmlyblockedandwillnottiporsinkintoasoftarea.Placeaplankunderjackforaddedsupport.

11. Do notstorepolyhoses,steelflexes,aluminumtubewandsornozzlesoutsideinthe elements.Alwaysstoretheminsideadryatmosphereandlaythemstraightandflat.Donot storethemoutdoorsatanytime.

12. Whenmachineisnotinuse,plugallinlets.Ensurelidsandcoversareinstalledandsealed properly.

InjectCleaningAgentHere

38

Partslist&Diagrams-GrainVac

Description:Frame&WheelAssembly

20

1

22

2

3

4

5

6 7 8 9 10 11

12

13

14

15 16

17

23

18

19

21

39

Item No. Part No. Description Quantity

1 GV11600 Mainframe 1

2 GV30500 Hitchassembly 1

3 GV30023 Snapring 1

4 GV30001 Jack 1

5 GV60014 Amberreflector 2

6 GV20024 Wheelseal 2

7 GV20025 Bearingconeinner 2

8 GV20026 Bearingcupinner 2

9 GV30026 Wheelhub 2

10 GV20027 Bearingconeouter 2

11 GV20028 Bearingcupouter 2

12 GV56046 Flatwasher3/4" 2

13 GV60012 Cotterkey 2

14 GV30027 Castlenut 2

15 GV30029 Dustcap 2

16 GV30512 Tire/rimassembly,ST205x15 2

17 GV11620 Boomsupport 1

18 GV60015 Redreflector 2

19 GV68503 SlowMovingVehiclesign 1

20 GV11529 SlowMovingVehiclespade112409 1

21 GV30028 Wheelbolt 10

22 - 3/8"x1-1/4"Gapscrew,flatwasher&locknut 7

23 - 1/2"x3"Gapscrew,flatwasher&locknut 6


40


Description:ReceiverTank&DustCollector

20a20b

2524

41


1 GV19504 Dustcyclonetopplate 1

2 GV19514 Screen,Blowerprotectionsystem 1

3 GV19500 Dustcyclone 1

4 GV15525 Ring,pailseal 1

5 GV19512 Dustcyclonepail 1

6 GV26011 5"Sealclamp 2

7 GV15640 TopLoadingReceivertankwithoutcoupler 1

7a GV15632 Receivertanktopplate 1

8 GV64510 Pailgasket,825-045-4'required 1

9 GV26052 Femalecoupler 1

10 GV64001 Foamgasket-1/4inx1in-3'required 1

11 GV15520 Windowreceiver 1

12 GV64504 Foamgasket-6'required 1

13 GV10627 Airlock-seepage39 1

14 GV45505 Airlineblowerinlet 1

15 GV26119 Vacuumreliefvalve 1

16 GV14400 BlowercompletewithOilfilter-seepage39 1

17 GV45630 2Pieceairlinebloweroutput-seepage39 1

18 GV64030 GasketBlower,1/8" 2


20a GV64500 Rubberchannel,1/4x3/8-5'required -

20b GV64500 Rubberchannel,1/4x3/8-4'required -

21 GV64503 Foamgasket,5'required -

22 - 1/4"Flatwasher&locknut 2

23 GV26013 PressureReliefValve 1

24 GV15651 ScreenMainReceiverTank(anti-plug) 1

24 GV15653 Screenhandle,factoryinstalled 1 Whenorderingpartsspecify:model,size,serialnumberandorderingnumber


42


Description:Airlock&BlowerAssemblies

18

2627

43


- GV10627 Airlockassembly,completewithmotor 1

1 GV10630 Wiper 1

2 GV10631 RetainerWiper 1

3 - Bolt,1/4"x1-1/2"completewithflat/Lwasherandnut 3

4 GV10632 Flextipwiper 1

5 - Bolt,1/4"x1-1/2"completewithflat/Lwasherandnut 2

6 GV20011 Chaincouplercover(tomid1997) 1

7 GV20007 Chaincouplersprocket(tomid1997) 1

8 GV20010 Chain-chaincoupler(tomid1997) 1

9 GV10021 Chaincouplersprocket-splined(tomid1997) 1

9A GV10513 Couplerweldment(mid1997modelsandup) 1

10 GV20006 Woodruffkey 1

11 GV22228 Hydraulicmotor-White 1

12 GV10017 Bracketformountingairlockmotor 1

13 GV10637 Airlock,lessmotor 1

- GV14400 Blowercompletewithbreathervents 1

14 GV45603 Flangeairlockinlet 1

15 GV26044 reducer6"to5" 1

16 GV26011 Sealclamp.5" 1



20 GV14400A Blowerlessbreathers 1

21 GV22136 Galvanizedsteelnipple,3/4"x2-1/2" 2

22 GV22044 Galvanizedcouplernipple,3/4" 2

23 GV22149 Galvanizedhexagonbushing,3/4"x2-1/2" 2

24 GV14431 Breathervent 2

25 GV20015 O-Ring 1

26 GV26013 Pressurereliefvalve 1

27 GV45650 Silencer 1 Whenorderingpartsspecify:model,size,serialnumberandorderingnumber


44


Description:Boom&Cyclone

SeePage 27for installationinstruction

45


1 GV29682 BoomMountAssembly 1

2 GV29690 BottomBoomStandard 1

GV29691 BottomBoomforHighBoom 1

3 GV43688 DischargeSwivel 1

4 GV29620 UpperBoom 1

5 GV29630 BoomExtension 1

6 GV31046 PolyCycloneShell 1

7 GV31039 CycloneThimbleAssembly 1

8 GV45611 ElbowAirlockOutlet 1

9 GV45603 AirlockOutletFlange 1

10 GV29507 ThreadedRodBoomClamp 2

11 GV56051 1/2"CouplerNut 2

12 GV56003 1/2"JamNut 4

13 GV64033 BoomGasket 2

14 GV27032 BoomHandle32" 1

15 GV29508 BoomHinglePin 1

16 GV29535 BoomExtensionHingePin 1

17 GV29643 BoomBearingWasher 1

18 GV20015 O-Ring 1

19 GV29540 BoomLock 1

20 GV26042 2BoltCompressionClamp 2

21 GV60032 BoomHandleClamp 1

22 GV22502 HYDCylinder(2508ASEc/wPins) 1

23 GV31007 CycloneSteerLinerLong 1

24 GV31010 CyclonePolyLinerLong 1

25 GV60033 CycloneExtensionBoot 1

26 GV60030 BoomCover 1

27 GV20019 GreaseFitting-1/4x28 3

GV31004 PolyCycloneAssembly 1

GV31038 CycloneLinerKit 1 Whenorderingpartsspecify:model,size,serialnumberandorderingnumber


46


1

2

3

4

5

6

7

89 10 11

12

13

14

15

16

17

18

16A

Description:BeltDrive

47


1 GV11520 BeltCover 1

2 GV18504 Bushing,1-3/8completewithbolts 1

3 GV18050 Sheave 1

4 GV18502 Splineshaft,1-3/8,6spline 1

5 GV20502 Key,5/16x2 1

6 - Flatwasherandnylonnut,1/2inch 2

7 GV18505 V-Belt 5

8 GV20501 Pillowblockbearing,1-3/8 2

9 GV11503 Boltweldment-bearing 2

10 GV56026 Tapbolt,1/2x3-3/4 2

11 GV56003 JamNut,1/2" 2

12 GV18010 Bushing,17/16completewithbolts 1

13 GV20018 Key,3/8x2 1

14 GV18052 Sheave 1

SELFCONTAINEDHYDRAULICS-OPTIONAL

15 GV18510 Sheave,6.4QT 1

16 GV18511 Bushing,9/16QTcompletewithbolts 1

16a GV18515Bushing,5/8QTcompletewithboltsSerial2659&up(Key3/16"x3/4"long)

1

17 GV18513 Belt,B38 1

18 GV18512 Sheave5V,5.2,replaces18052 1


48


Description:Cleanup&FullBinNozzles

49


- GV43030 Cleanupassemblycomplete 1

1 GV60021 Shoulderstrap 1

2 GV60008 Handlegrip 1

3 - Nylonnut3/8" 2

4 GV26006 Malecoupler 1

5 - Carriagebolt,1/4"x3/4"completewithflatwasher 4

8 GV43525 Rotaryelbowweldment 1

9 GV26011 Sealclamp 1

10 - Wingnutandflatwasher,3/8" 2

13 GV43004 Bottomslideassembly 2

14 GV43003 Topslide 2

16 GV60009 RigidCaster 2

17 - Carriagebolt,1/4"x3/4".completewithwasherandnut 1

18 GV43060 Spacerpipeintakeflare 1

19 - Machinebolt,1/4"x3",flatlockwasherandnut 1

20 GV43129 Boredintakeflare 1

21 GV26063 QuickreleaseT-boltclamp 1

22 GV43031 Aluminumtube 1

- GV43082IntakeFlareassembly,16to20(T-boltclampnotincluded)

1

- GV43610 Fullbinnozzleassembly 1

10 - Wingnutandflatwasher,3/8" 2

11 GV26051 Malecoupler 11

12 GV43608 Handle 1

13 GV43004 Bottomslideassembly 2

14 GV43003 Topslide 2

15 GV43609 Tube 1


50


Description:SteelFlexHose&Couplers

12 23 34

4a

4c

4b

56

7

8

9

51

Item No. Part # Description Quantity- GV43047 SteelFlexHoseAssembly-includes1-9 1

1 GV26051 MaleCoupler 1

2 GV56030 LockNut,1/4"NCx3/4" 8

3 GV56027 CarriageBolt,1/4"NCx3/4" 8

4 GV43048 SteelFlexHose,10ft. 1

4a GV43050 Tubing 1

4b GV26073 SteelFlexPolyLock,10ft. 1

4c GV26047 HoseEndReducer 1

5 GV26086 CamLever 2

6 GV26085 FingerRing 2

7 GV26082 CamLeverPin 2

8 GV26052 FemCouplerAssembly-includes5-7 1

9 GV64029 CouplerGasket 1 Whenorderingpartsspecify:model,size,serialnumberandorderingnumber


52


Description:CleanupHose&Couplers

12 2345678

910

53

Item No. Part No. Description Quantity- GV43034 CompleteHoseAssembly-4"x14',4"femalex5"male 1

1 GV26006 MaleCoupler,5" 1

2 GV56027 CarriageBolt,1/4"NCx3/4",LockNut&Washer 8

3 GV26028 Reducer,5"-4" 1

4 GV26112 PolyHose,4"x14' 14 feet

5 GV43035 Tube 1

6 GV26005 FemaleCoupler,4"-includes7-9 1

- GV43056 CompleteHoseAssembly-5"x14',5"femalex6"male 1



3 GV26044 Reducer,6"-5" 1


5 GV43029 Tube 1






5 GV43050 Tube 2






5 GV43029 Tube 2


- - Couplerparts -

7 GV26086 CamLever,for4"&5" 2

8 GV26085 FingerRing 2

9 GV26081 PinCamLever,for4"&5" 2

9 GV26082 PinCamLever,for6" 2

10 GV64027 CouplerGasket,for4" 2

10 GV64028 CouplerGasket,for5" 2

10 GV64029 CouplerGasket,for6" 2 Whenorderingpartsspecify:model,size,serialnumberandorderingnumber


54


Description:PTO(LaMagdalena-1000RPM)

1

2

3

34

14 6

6

13 9

9 7 5

15

16

11 12

8

2b17

2a

55

Item No. Part No. Description Quantity- GV16102 Driveshaftcompletefor5"and6"units 1

1 GV16201 Endyoke,13/8"-21spline 1

2a. GV16202 PinKit 1

2b. GV16217 PinKit2008ModelVacsandlater 1

3 GV16203 Crossandbearingkit 2

4 GV16110 Greasenipple 2

5 GV16204 Yoke,Innerprofile 1

6 GV16112 Springpin 2

7 GV16205 Innerprofile 1

8 GV16208 Outershieldtube 1

9 GV16209 Shieldbearing 2

10 GV16207 ShieldComplete-Inner&Outer 1

11 GV16210 Innershieldtube 1

12 GV16211 SafetyChain 1

13 GV16212 Outerprofile 1

14 GV16213 Yoke,outerprofile 1

15 GV16214 Shearboltclutchyoke 1

16 GV16206 Shearbolt,10mmx65mm,8.8DIN 1

17 GV16215 PinKitClutchYoke 1

Whenorderingpartsspecify:model,size,serialnumberandorderingnumber


56


Description:SelfContainedHydraulicSystem

1 5

24

24

23

26 22

21

20

18

19

18

1715

14 16

1312

11

10

9

8

7

6

4

3

2

57


Item No. Part No. Description Quantity1 GV22066 FilterBreather 1

2 GV22550 Tank-forself-containedhydraulics 1

3 GV22068 Filter 1

4 GV22502 HydraulicCylinder 1

5 GV22700 ValveBank 1

6 GV22510 MountforHydraulicValve 1

7 GV22540 HydraulicPump 1

8 GV22228 HydraulicMotor 1

9 GV22664 MountforHydraulicPump 1

10 GV22702 Hose-MotortoValve 1

11 GV22725 Hose-SCHSuction 1

12 GV22705 Hose-SCHReturn 1

13 GV22706 Hose-SCHPumptoValve 1

14 GV22707 Hose-Boom(138")(forStandardBoom) 1


16 GV22709 Hose-Boom(154")(forHighReachBoom) 1


18 GV22714 Fitting10MB-8MJ 6

19 GV22715 Fitting10MB-6MJ 2

20 GV22716 Fitting6MJ-6MP90 2

21 GV22718 Fitting12MP-8MJ 2

22 GV22719 Fitting8MB-8FJX 1

23 GV22720 Fitting8MB-8FJX 1

24 GV22721 Fitting12MB-8MJ90 1

25 GV22722 Fitting10MB-8MJ90 1

26 GV22701 FilterHead 1 Whenorderingpartsspecify:model,size,serialnumberandorderingnumber

58


Description:StandardHydraulicSystem

112

11

1012

87

9

5

13

4

3

2

6

59


Item No. Part No. Description Quantity1 GV22502 HydraulicCylinder 1

2 GV22700 ValveBank 1

3 GV22510 MountforHydraulicValve 1

4 GV22228 HydraulicMotor 1

5 GV22702 Hose-MotortoValve 1





10 GV22714 Fitting-10MB-8MJ 6

11 GV22715 Fitting-10MB-6MJ 2

12 GV22716 Fitting-10MJ-6MP90 2

13 GV22703 Hose-Tractor(Inlet/Return) 2 Whenorderingpartsspecify:model,size,serialnumberandorderingnumber

60

WarrantyPolicy-GrainVac

WarrantyPolicy Buhler Industries Ltd. (hereafter referred to as “Buhler”) products are warranted for a period of twenty-four (24) months from the date of delivery to the original purchaser, to be free from defects in material and workmanship when used under correct, normal agricultural use and proper applications.

Buhler’s obligation under the warranty shall be limited to the repair or exchange (at Buhler’s option) of any part which proves to be defective as provided.

The buyer shall be responsible for all expenses incurred as a result of repairs, labour, parts, transportation or any other work unless a Buhler dealer has authorized such expenses in advance. It is the responsibility of the dealer to get approval from Buhler before authorizing warranty work being done. Buhler reserves the right to either inspect the product at the buyer’s location or have the defective part returned to the factory for inspection.

The above warranty does not extend to goods damaged or subject to accidents, abuse or misuse after shipment from Buhler’s factory, nor to goods altered or repaired without authorization from Buhler.

Buhler makes no Express Warranty other than those which are specifically described. Anydescription of goods, including any reference to specifications in catalogues, circulaires, and other written material published, is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustration purposes only, and does not create an Express Warranty that the goods conform to the sample or model.The dealer is solely responsible for determining the suitability of goods sold.

BUHLER MAKES NO WARRANTY OF MERCHANTABILITY OF FITNESS FOR A

PARTICULAR PURPOSE.

This warranty is expressly in lieu of all other warranties expressed or implied. Buhler will in no event, be liable for any incidental or consequential damages, nor for any sum in excess of the price received for the goods for which liability is claimed.

Claims for warranty must be made on Buhler Warranty Claim Forms within 10 days of the failure occurrence. Warranty Authorization numbers are available from the factory and must be indicated on the Warranty Claim Form for all claims over a total dollar value of $100.00.

The labour rate for warranty work where applicable will be credited at a rate determined by Buhler.

IMPORTANT: Components or accessories, including blower, airlock, flex, hose and hose accessories that come in contact with material being moved, carry no warranty for wear. Warranty is void when unit is used for moving material other than cereal grains, grass seeds or pulse crops.

www.farm-king.com

a division of Buhler Industries Inc.

301MountainStreetSouthMorden,ManitobaCanadaR6M1X7Ph.:204.822.4467|Fax:204.822.6348TollFree:888.524.1004E-mail:[email protected]

Equipmentshownissubjecttochangewithoutnotice. ©2012BuhlerTradingInc.PrintedinCanada.TSX:BUI

Date post:	01-Jun-2020
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OperatOr and parts Manual - Farm King · 2017-11-20 · OperatOr and parts Manual 052012 Grain Vac...

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