PARTS CATALOGUE| 3€¦ · parts catalogue| 3 | table of contents aliva shotcrete machines 4-5...

p a r t s c a t a l o g u e | 3 |

TA B L E O F C O N T E N T S

ALIVA SHOTCRETE MACHINES 4-5

PUTZMEISTER TK 20 CONCRETE PUMP 6

CCM 200 E CONTINUOUS MIXER 7

CHEMICAL & WATER BOOSTER PUMPS 8

DRY-MIX MACHINE PARTS 9-11

HYDRO-MIX NOZZLES (DRY PROCESS) 12-13

EXTENSION HOSES (DRY PROCESS) 14-15

CONCRETE PUMPING HOSES 16

SNAP COUPLINGS & GASKETS 17

REDUCERS (DRY & WET PROCESS) 18

WET-MIX NOZZLES 19

HOPPER HOOD 20

AIR-SEPARATOR BOX 21

SHOTCRETE CONSTRUCTION PANELS 22

FORM OIL 23

SHOTCRETE SUPPORT POSTS 24

END-BEAM TESTER 25

FABRICATING PRODUCTS 26-27

ORDER FORM 28

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A L I V A S H O T C R E T E M A C H I N E S

ALIVA AL-237

The Aliva AL-237 shotcrete machine is the ideal machine for small to mid-sized shotcrete applications. Based on the rotor size, the Aliva AL-237 has output capabilities ranging from 0.2 m3 to 4.0 m3 per hour. As such, this machine is ideal for applications such as concrete patchwork and restoration, swimming pool construction, joint filling, slope stabilization, and refractory work.

• The Aliva AL-237 Air Model allows for variable rotor speed, controlled by an air motor

• The Aliva AL-237 Standard Model has a fixed output (ON/OFF)

• The Aliva AL-237 Top Model allows for variable rotor speed, controlled by a Variable Frequency Drive (VFD)*

*Electric Drive machines require compressed air for material conveyance

ROTOR SIZE HOSE DIAMETERCONVEYING OUTPUT

MAXIMUM AGGREGATE SIZE

0.7 Litre 32 mm 0.2 - 0.5 m3/hr 6 mm

2.0 Litre 32 mm or 38 mm 0.6 - 1.4 m3/hr 12 mm

3.6 Litre 38 mm 1.1 - 2.5 m3/hr 12 mm

5.6 Litre 50 mm 1.7 - 4.0 m3/hr 16 mm


A L I V A S H O T C R E T E M A C H I N E S

ALIVA AL-252

The Aliva AL-252 shotcrete machine has been considered the work horse of the mining and tunneling industry for many years. With output ranging from 3.5 m3 to 11.0 m3 per hour, the Aliva AL-252 is ideally suited for high volume, dry-process shotcrete operations. This machine is most commonly used as a stand alone unit, but it can also be integrated into a bulk type shotcrete system when installed on mobile equipment and fed by a bulk hopper.

• The Aliva AL-252 Air Model allows for variable rotor speed, controlled by an air motor

• The Aliva AL-252 Standard Model has a fixed output (ON/OFF)

• The Aliva AL-252 Top Model allows for variable rotor speed, controlled by a Variable Frequency Drive (VFD)*

*Electric Drive machines require compressed air for material conveyance

ROTOR SIZE HOSE DIAMETER CONVEYING OUTPUTMAXIMUM AGGREGATE SIZE

10 Litre 50 mm 3.5 - 7.0 m3/hr 16 mm

16 Litre 60 mm 5.5 - 11.0 m3/hr 20 mm


P U T Z M E I S T E R T K 2 0 C O N C R E T E P U M P

The Putzmeister TK 20 Concrete Pump has an optional quick-attach, 0.28 m3 (13 ft3) mixer. The machine can easily be transformed from a conventional concrete pump to a mixer-pump combination. For low volume concrete mixing or for applications in which ready-mix cannot be used, this all-in-one mixer and pump operates independently, on its own diesel power.

PERFORMANCE DATA

• Maximum Volume Output: 13 m3 (459 ft3) per hour

• Maximum Concrete Pressure: 2,085 psi (144 bar)

• Maximum Aggregate Size: 20 mm (1 inch)

TECHNICAL INFORMAT ION

• Variable Control: Yes

• Maximum Number of Strokes Per Minute: 28

• Hopper Height: 122 cm (48 inches)

DIMENS IONS

• Length: 375 cm (148 inches)

• Width: 162 cm (64 inches)

• Height: 157 cm (62 inches)

• Weight: 2,177 kg (4,800 lbs)


C C M 2 0 0 E C O N T I N U O U S M I X E R

The CCM 200 E Continuous Mixer is a high quality, high capacity, easy to operate, concrete mixer with automatic water control, mounted on a four-way steel skid. This mixer addresses all of the technical and practical concerns associated with mixing high quality concrete in underground mining and remote applications.

FEATURES & BENEF ITS

• Allows for continuous high-output production; 11 m3 (14.5 yds3) per hour, without interruption

• Large receiving hopper allows for 1,000 kg (2,205 lb) bulk bag capacity

• Exact control (calibrated) of water and material input ensures constant water-to-materials ratio

• Compact and cageable on a four-way steel skid mount, to allow for maneuverability in confined areas

• Removable mixing tube allows for easy cleaning of mixing chamber

• Low charging height of 1.6 m (5.25 ft) including protective hopper enclosure, allows for maximum performance in constricted spaces

USES

For continuous mixing of a wide range of mixtures, including pre-blended, pre-packaged concrete, as well as wet or dry shotcrete and slurries.

OPT IMAL PERFORMANCE

Use of a water booster pump is recommended for applications where water pressue is expected to fluctuate.

PERFORMANCE DATA

Ouput of 11m3 (14.5 yds3) per hour.

SPEC IF ICAT IONS

• Length Operating: 3,500 mm (138 in) Transport: 1,850 mm (73 in)

• Width Operating: 1,200 mm (47 in) Transport: 1,200 mm (47 in)

• Height: 1,800 mm (71 in)

• Power: 20 HP, 575/3/60

• Weight: 1,500 kg (3,300 lbs)

• Mounting: Four-Way Steel Skid

• Water Control: Automatic


CHEMICAL/ACCELERANT PUMPS

WATER BOOSTER PUMPS

Air-driven water booster pumps, such as the GBP-300 and the GBP-500, work on a reciprocating differential area piston principle. The water pressure can vary from zero to 500 psi (34.5 bar).

A-10 A-20

Maximum Output 0 - 95 L/hr (0 - 25 Gal/hr) 0 - 454 L/hr (0 - 120 Gal/hr)

Maximum Pressure 116 psi (8 bar) 116 psi (8 bar)

Power Air, Electric, or Hydraulic Air, Electric, or Hydraulic

Mounting Portable Stand Portable Stand

GBP-300 GBP-500

Maximum Output 76 L/Min (20 Gal/Min) 40 L/Min (10.6 Gal/Min)

Minimum Air Pressure 29 psi (2 bar) 29 psi (2 bar)

Maximum Air Consumption 2.27 m³/min (80.0 ft³/min) 2.27 m³/min (80.0 ft³/min)

Length 610 mm (24”) 610 mm (24”)

Width 330 mm (13”) 330 mm (13”)

Height 305 mm (12”) 305 mm (12”)

Weight 25 kg (56 lbs) 25 kg (56 lbs)

C H E M I C A L & W AT E R B O O S T E R P U M P S

The A-10 Chemical/Accelerant Dosing Pump handles abrasive fluids with little wear and provides a high level of volumetric accuracy for sampling, transfer, and metering applications. The A-20 Chemical/Accelerant Dosing Pump has no valves or glands where crystals can build up or clog the pump. The absence of product slip in the hose provides 100 percent volumetric efficiency.


D R Y- M I X M A C H I N E PA R T S

Aliva OEM joint plates and rotor plates are constructed with the highest quality of rubber and high carbon steel, which allows for increased throughput and lower operating costs. Both the joint plates and rotor plates can be ground-down several times and then put back in operation. This process should be completed before the wear on the plates becomes too severe.

ALIVA AL-237/246

PART # DESCRIPTION

246.2043 Lower Joint Plate

246.2047 Upper Joint Plate

246.0252 Rotor Plate

246.0254 Rotor Plate Gasket

ALIVA AL-237/246 AIR OUTLET CHAMBERS

PART # DESCRIPTION

246.0380 Air Outlet Chamber 38 mm (1½”)

246.0285 Air Outlet Chamber 50 mm (2”)

ALIVA AL-252

PART # DESCRIPTION

260.0233 Lower Joint Plate

260.0244 Upper Joint Plate

260.0237 Rotor Plate

ALIVA AL-252 AIR OUTLET CHAMBER

PART # DESCRIPTION

252.0010 Air Outlet Chamber 60 mm (23/8”)

250.0077 Outlet Gasket

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ALIVA AL-252 HOSE INSERTS

PART # DESCRIPTION

260.0506 Hose Insert 10 Litre

260.0526 Hose Insert 16 Litre

AIR MOTOR SILENCERS

PART # DESCRIPTION

255.0023 Aliva AL-252

255.0025 Aliva AL-237/AL-246 & Piccola

AIR PRESSURE GAUGE

PART # DESCRIPTION

150.0276 Pressure Gauge

ALLENTOWN MEYCO PICCOLA DISCHARGE LINERS

PART # DESCRIPTION

A76033 Discharge Liner

A76034 Outlet Spout Liner 1½”

A76035 Outlet Spout Liner 1¼”

A76036 Outlet Spout Liner 1”

LUBRICATION HOSE FOR WEAR PADS

PART # DESCRIPTION

800.0093 Lubrication Hose

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ALLENTOWN MEYCO PICCOLA FRICTION DISCS

PART # DESCRIPTION

A27095 Friction Disc, 9 Hole Round

A27096 Friction Disc, 12 Hole Round

A27097 Friction Disc, 12 Hole Pie

ALLENTOWN MEYCO PICCOLA PADS

PART # DESCRIPTION

A76136 Upper Wear Pad

A76140 Bottom Wear Pad

ALIVA AL-246 & AL-252 HOPPER VIBRATOR

PART # DESCRIPTION

838.0058 Vibrator

ALIVA AL-246 & AL-252 SIEVE

PART # DESCRIPTION

840.0099 Large Hole Sieve

ALIVA AL-252 AGITATOR & CABLE

PART # DESCRIPTION

252.0015 Agitator

246.0086 Wire Cable

KINK PROTECTOR & NOZZLE HOLDER

PART # DESCRIPTION

220.0370 Kink Protector

220.2442 Nozzle Holder


H Y D R O M I X N O Z Z L E S ( D R Y- P R O C E S S )

The semi-wet, or hydro-mix, nozzle assembly was designed to increase mixing time after the introduction of water in the dry-mix process. This increase in time allows for more thorough mixing before the shotcrete exits the nozzle, and greatly reduces dust emissions from the nozzle tip.

ITEM PART # QUANTITY DESCRIPTION

Full assembly 220.1555 1 Full assembly

1 220.1561 1 Nozzle 38

2 220.1562 1 Hose Coupling w/Dist. 38

3 180.1819 16 Screw

4 170.0012 3 M 38/58 Material Hose

5 220.1563 1 Threaded Coupling

6 220.1566 1 Water Ring 38

7 220.1564 1 Water Inlet Piece

8 220.2774 1 Threaded Flange

9 170.0027 1 2½” Coupling

10 125.0342 2 O R i n g

11 110.3688 1 Needle Valve

38/58 (1½”) INSIDE DIAMETER HOSE




1 220.1621 1 Nozzle 50


3 180.1819 16 Screw

4 170.0016 3 M 50/70 Material Hose


6 220.1625 1 Water Ring 50



9 170.0028 1 3” Coupling

10 125.0346 2 O Ring


50/70 (2”) INSIDE DIAMETER HOSE



1 220.1671 1 Nozzle 60


3 180.1819 16 Screw

4 170.0018 3 M 60/80 Material Hose


6 220.1675 1 Water Ring 60



9 170.0028 1 3” Coupling

10 125.0348 2 O Ring


60/80 (23/8”) INSIDE DIAMETER HOSE

PART # DESCRIPTION

220.1610 36” Nozzle 50/70 (2”)

820.1671 36” Nozzle 60/80 (23/8”)

LONG NOZZLES


10 M Assembly 220.0045 1 Extension Hose Assembly 38/58 (1.5”) x 10 M

20 M Assembly 220.0040 1 Extension Hose Assembly 38/58 (1.5”) x 20 M

E X T E N S T I O N H O S E S ( D R Y P R O C E S S )

Minequip’s high quality mandrel-made, dry-process shotcrete hose is available in varying diameters and lengths. Our extension hoses are complete with a quick-connect, snap clamp for ease of assembly.


1 220.0041 2 Hose End 38

2 170.0012 0-20 38/58 (1½”) Material Hose

3 180.1819 16 Screw

4 170.0027 1 2½” Coupling

38/58 (1½”) INSIDE DIAMETER HOSE



1 220.0051 2 Hose End 50

2 170.0016 0-20 50/70 (2”) Material Hose

3 180.1819 16 Screw

4 170.0028 1 3” Coupling

50/70 (2”) INSIDE DIAMETER HOSE

10 M Assembly 220.0052 1 Extension Hose Assembly 50/70 (2”) x 10 M

20 M Assembly 220.0050 1 Extension Hose Assembly 50/70 (2”) x 20 M


1 220.0061 2 Hose End 60

2 170.0018 0-20 60/80 (23/8”) Material Hose

3 180.1819 16 Screw

4 170.0028 1 3” Coupling

60/80 (23/8”) INSIDE DIAMETER HOSE

10 M Assembly 220.0062 1 Extension Hose Assembly 60/80 (23/8”) x 10 M

20 M Assembly 220.0060 1 Extension Hose Assembly 60/80 (23/8”) x 20 M


FABRIC BRAID HOSE

INSIDE DIAMETER

OUTSIDE DIAMETER

NUMBER OF PLIES

WORKING PRESSURE

BURST PRESSURE

WEIGHT

1½” 2.20” 4 1,000 2,400 1.05 lb/ft

2” 2.76” 4 1,000 2,400 1.39 lb/ft

2½” 3.31” 4 1,000 2,000 1.80 lb/ft

3” 4.01” 6 1,000 2,000 2.82 lb/ft

3½” 4.64” 6 1,000 2,000 3.64 lb/ft

4” 5.12” 6 1,000 2,000 4.00 lb/ft

4½” 5.59” 6 1,000 2,000 4.36 lb/ft

C O N C R E T E P U M P I N G H O S E S

Minequip’s wet-process, concrete placement hose is available in fabric or steel-braid construction, and with inside diameters ranging from 1½” to 5”. Each inner liner is made of natural rubber, and the outer cover is made up of a combination of natural and synthetic rubber that provides superior protection against the elements.

STEEL BRAID HOSE

INSIDE DIAMETER

OUTSIDE DIAMETER

NUMBER OF PLIES

WORKING PRESSURE

BURST PRESSURE

WEIGHT

2” 2.76” 2 1,300 2,900 1.77 lb/ft

2½” 3.43” 4 1,300 2,600 2.66 lb/ft

3” 3.90” 4 1,300 2,600 3.24 lb/ft

4” 5.12” 4 1,300 2,600 5.27 lb/ft

5” 6.10” 4 1,300 2,600 6.39 lb/ft


S N A P C O U P L I N G S & G A S K E T S

Minequip supplies various styles and sizes of quick-connect snap couplings and gaskets, for both wet and dry shotcrete processes. Our inventory includes grooved and heavy-duty style clamps and fittings.

DESCRIPTIONCOMPLETE PART #

GASKET PART #

2 ½” (64 mm) 170.0027 170.0041

3” (76 mm) 170.0028 170.0042

4” (102 mm) 170.0029 170.0043

DRY PROCESS COUPLINGS

DESCRIPTION COMPLETE PART # GASKET PART #

1 ½” (38 mm) A23730 A23731

2” (51 mm) A23138 A23139

2 ½” (64 mm) A23195 A23196

3” (76 mm) A23140 A23141

4” (102 mm) A23142 A23143

5” (127 mm) A23144 A23145

WET PROCESS COUPLINGS


R E D U C E R S ( D R Y & W E T P R O C E S S )

DESCRIPTION MACHINE PART #

Reducer 50/38 (2”/1½”) AL-246.5 220.0201

Reducer 60/50 (2 3/8/2”) AL-252.1 252.0053

Reducer 75/60 (3”/2 3/8”) AL-262/263/285 220.0283

DRY PROCESS REDUCERS

DESCRIPTIONGASKET PART #

2” x 1½” x 18” (51 mm x 38 mm x 457 mm) HD A23679

2 ½” x 2” x 28” (64 mm x 51 mm x 711 mm) HD A23328

3” x 2” x 90° Elbow (76 mm x 51 mm x 90°) HD A23793

3” x 2” x 36” (76 mm x 51 mm x 914 mm) HD A23100

3” x 2 ½” x 12” (76 mm x 64 mm x 305 mm) HD A23851

3” x 2 ½” x 28” (76 mm x 64 mm x 711 mm) HD A23207


4” x 3” x 36” (102 mm x 76 mm x 914 mm) HD A23200


5” x 4” x 36” (127 mm x 102 mm x 914 mm) HD A23682

WET PROCESS REDUCERS


W E T- M I X N O Z Z L E S

Minequip carries a wide variety of wet-process nozzles for applications ranging from handheld spraying to the use of remote spray arms. Each nozzle type is available with or without an accelerator inlet, to cater to various applications.

PART # DESCRIPTION

A23348 1½” (38 mm) Shotcrete Nozzle with Accelerator Valve

A23349 1½” (38 mm) Shotcrete Nozzle without Accelerator Valve

A23725 2” (51 mm) Shotcrete Nozzle without Accelerator Valve

A23729 2” (51 mm) Shotcrete Nozzle with Accelerator Valve

ACME NOZZLE ASSEMBLY

PART # DESCRIPTION

A76016 2” (51 mm) HP Nozzle Assembly

A76019 2 ½” (64 mm) HP Nozzle Assembly

HP NOZZLE ASSEMBLY


H O P P E R H O O D

Minequip’s enclosed hopper hood was developed to serve various purposes. First and foremost, it allows the machine operator to safely open the discharge chute on bulk bags, without lowering the bulk bag on to the lip of the hopper. By opening the access door on the side of the hopper hood, the operator can safely and effectively untie the bags without risk of injury.

Another benefit of the enclosed hopper hood is dust control. Incorporated into the design, is a round hole that is the same diameter as the discharge chute on the bag. This feature allows the chute of the bulk bag to plug the hole in the hood, and prevents dust from escaping from the hopper.

The enclosed hopper hood is available in steel or aluminum, and is designed to fit Aliva AL-237, Aliva AL-246, and Aliva AL-252 machines. Custom hoods for other models are available upon request.


The purpose of an air-separator box is to allow for concrete to be mixed and placed using a conventional shotcrete machine. The problem with using a standard type shotcrete nozzle to pour a slab or floor, is that the material impacts the surface at a high velocity. As a result of this velocity, aggregate will not adhere to the surface until a layer of paste has built-up. This type of rebound can create pockets of aggregate that exist without cement, which causes voids within the concrete.

An air-separator box is designed to stop the material from impacting the surface with any substantial velocity. The box is lined with thick rubber to reduce wear and decrease velocity. The air-separator box is also equipped with a vent on the top, to allow the conveyance air to escape without pushing the material out of the bottom of the box.

A I R - S E PA R AT O R B O X


S H O T C R E T E C O N S T R U C T I O N PA N E L S

Minequip shotcrete construction panels are widely used for underground shotcrete construction work. Typical applications include the creation of ventilation barricades, refuge station walls, fuel bay contaminate dikes, backfill barricades, ore and waste-pass bumper walls and powder magazines. By eliminating the need for framework, Minequip shotcrete construction panels reduce direct material, labour, and material handling costs.

Our panels are made up of five inner trusses of 6 gauge wire, and two full sheets of 9 gauge mesh. The end result is a superior panel, with large openings to facilitate placing on anchor pins. The panels also have a wide enough grid to reduce the amount of rebound that is associated with other panels.

Minequip shotcrete construction panels are available in standard 4’ x 8’ sheets, in various thicknesses ranging from 2” to 8”, and can be supplied with or without fabrene backing.


The Innoltek FORM-TEK 20 WS agent was designed to combine the performance of traditional petroleum-based products with greener characteristics. We believe that the new generation of industrial products must be respectful of the environment and can also exceed the expectations of our customers.

FORM-TEK 20 WS is a biodegradable form release agent that is made from 100% renewable products, and is specially formulated to be used at low temperatures. This product is also water soluble, making it easy to clean. This form release agent is non-toxic, contains no solvents or VOCs, can be used on structures near water, and is safe for workers to use.

F O R M O I L


S H O T C R E T E S U P P O R T P O S T S

Minequip’s shotcrete support posts are prefabricated concrete posts designed to take the place of pillars that are shot-in-place using conventional methods. The posts are deigned as a quick and effective method for installing support in large excavations underground. They are commonly used in the cut-and-fill mining method, and take the place of ore pillars that are costly to leave in place.

Each shotcrete support post is available with a rebar strain meter cast into the middle of the post. This feature allows for the user to monitor the load applied to the pillar.

FRONT VIEW TOP VIEW


The end-beam testing apparatus measures the early age, compressive strength of institu concrete or shotcrete. Particularly in mining and tunneling operations, it is important to know the strength of material at early ages. These compressive strength values cannot be obtained through traditional methods such as shooting a panel and retrieving cores, because cores are difficult to extract at an early age and it is not recommended to core a shotcrete panel before a strength of 10 MPa (1,450 psi) has been achieved.

The key to the end-beam test method is the use of molds that can be disassembled for quick and easy extraction at any strength. The test is an adaptation of the ASTM-C116, “Standard Test Method for Compressive Strength of Concrete Using Portions of Beams Broken in Flexure”. Minequip’s End-Beam Tester allows users to obtain quick, easy, and accurate early age strength readings for shotcrete and concrete.

E N D - B E A M T E S T E R


FA B R I C AT I N G P R O D U C T S

King’s Fabricating Division offers a wide range of fabricating parts and services to the mining and construction sector. King Fabricating is known for quality workmanship and its ability to custom manufacture or rebuild parts and equipment for the mining industry.

WHEEL CHOCKS

PART # DESCRIPTION

KF-A013-6 6” Wheel Chock




LIFTING CROSS

PART # DESCRIPTION

KF-A026-INC Lifting Cross

KF-A026-XS Lifting Cross with Swivel and Latches

JIB BOOM

PART # DESCRIPTION

KF-A009Jib Boom for Kubota with 6,000 lb Mast (4,000 lb capacity)

KF-A019Adjustable Jib Boom for Kubota with 5,500 lb and 6,000 lb Mast (2,500 lb capacity)


F A B R I C AT I N G P R O D U C T S

DUST CONTROL SPRAY BAR

PART # DESCRIPTION

KF-A134 Dust Control Spray Bar 84” L x 36” W x 18” H

GROUT PRESSURE RELIEF VALVE

PART # DESCRIPTION

KF-1057 Grout Pressure Relief Valve for Cable Bolting

BAG CAGE

PART # DESCRIPTION

KF-S097-HSS Storage Cage for Empty Bulk Bags

O R D E R F O R M

Notes or Comments:

KING SHOTCRETE SOLUTIONSA division of King Packaged Materials Company644 Simmons Rd.P.O. Box 938Dowling, ONP0M 1R0Canada

To order parts, simply fill out the attached form and fax it to 1(705)855-1122 or e-mail it to [email protected].

Bill to: Ship to:

Shipping Instructions:

Preferred Carrier:

Account Number:

Pre-Pay and Charge:

Special Instructions:

QTY PART # DESCRIPTION PRICE

TOTAL

KING PACKAGED MATERIALS COMPANY

www.kingminequip.com • [email protected]

Burlington Office3385 Harvester Rd.Burlington, ONL7R 3Y5Tel: 905-639-4401Fax: 905-639-2240

Boisbriand Office3825 rue Alfred-LalibertéBoisbriand, QCJ7H 1P7Tel: 450-430-4104Fax: 450-430-6855

Brantford Office541 Oak Park Rd.Brantford, ONN3T 5L8Tel: 519-756-6177 Fax: 519-756-7490

Sudbury Office644 Simmons Rd.Greater Sudbury, ONP0M 1R0Tel: 705-855-1155Fax: 705-855-1122

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PARTS CATALOGUE| 3€¦ · parts catalogue| 3 | table of contents aliva shotcrete machines 4-5...

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