of 19
8/12/2019 Marcegaglia Forli Plant en Slide
1/19
Forl plant
8/12/2019 Marcegaglia Forli Plant en Slide
2/19
we give shape to steel
Marcegaglia is the leading industrial groupworldwide in the steel processing sector,with a yearly output of 5 million tons.
After rst transformation,within its controlled value chainMarcegaglia develops the worlds widestrange of customer tailored steelsemi-products and nished goods.
8/12/2019 Marcegaglia Forli Plant en Slide
3/19
Marcegaglia stands among the steel marketstop independent players in the world.A worldwide network of partnershipagreements provides reliable supplyof raw materials of all grades to our facilities.
Steel coil processing is at the coreof Marcegaglia activities.The complete range of rsttransformation processes is carriedout within 50 facilities worldwide.
8/12/2019 Marcegaglia Forli Plant en Slide
4/19
8/12/2019 Marcegaglia Forli Plant en Slide
5/19
The plantThe Marcegaglia plant in Forl ,acquired in 1985, spreads overan area of approximately 250,000 m 2 (120.000 of which covered)in the industrial district betweenthe cities of Forl and Forlimpopoli.
8/12/2019 Marcegaglia Forli Plant en Slide
6/19
A 90,000 m2 area is dedicated to themanufacturing and reworking of stainless steel welded tubes; 13,000 m 2 are dedicatedto the production and cutting of automotivetubes , and further 18,000 m 2 host theproduction lines of carbon steel weldedtubes for the refrigeration industry .The plant employs about 415 workers,and has a yearly output of 340,000 tonsof nished products.
8/12/2019 Marcegaglia Forli Plant en Slide
7/19
Typical applications
Process pipes for fluidsTubes for mechanicaland automotive applications
Round tubes for heat treatment
Construction and ornamental tubes
Feedwater heater tubesfor power plants
8/12/2019 Marcegaglia Forli Plant en Slide
8/19
Stainless steel welded tubes
Marcegaglia stands out today as the worlds
top producer of stainless steel welded tubeswith top-level certied manufacturingactivities worldwide and an overall capacityof 400 thousand tons per year.
Min. thickness (mm) 0,40
Max. thickness (mm) 6
Min. diameter (mm) 5
Max. diameter (mm) 508
8/12/2019 Marcegaglia Forli Plant en Slide
9/19
Main manufacturing standards
P R O
C E S S P I P E S F O R F L U I D S
EN 10217-7(A 270) (DIN 11850) Process pipes for the food and dairy industry
EN 10217-7(DVGW GW541) Process pipes for drinkable water and press tting
EN 10217-7EN 10312 Process pipes for water treatment
EN 10217-7 Process pipes for the pulp and paper sector
EN 10217-7(AD 2000 W2/W10)(PED 97/23)
Process pipes for chemical applications
EN 10217-7(DIN 11866) Process pipes for pharmaceutical applications
EN 10217-7(A 312 / A 778) Process pipes for oil and gas applications
8/12/2019 Marcegaglia Forli Plant en Slide
10/19
M E C H A N I C A L
A P P L I C A T I O N S EN 10296
EN 10217-7 Round tubes for pumps and cylinders
EN 10217-7 Round tubes for elbows and ttings
EN 10217-7 Round tubes for heat resistances
Main manufacturing standards
C O N S T R U C T I O N
EN 10296(A 554) Construction round tubes and box sections
8/12/2019 Marcegaglia Forli Plant en Slide
11/19
H E A T T R E A T M
E N T
EN 10217-7(A 249)(AD 2000 W2/W10)(PED 97/23)
Round tubes for heat exchangers
EN 10296EN 10217-7 Round tubes for evaporators for the sugar industry
EN 10217-7(AD 2000 W2/W10) Round tubes for pressure vessels
Main manufacturing standards
EN 10217-7 Tubes for boilers
ASTM A 803 A 803M - 03
ASTM A688 A 688M - 04
Ferritic feedwater heater tubes
Austenitic feedwater heater tubes
8/12/2019 Marcegaglia Forli Plant en Slide
12/19
Main manufacturing standards
EN 10296(A 554) Ornamental round tubes and box sections
O R N A M E N T A L
A U T O M O
T I V E
EN 10296(A 554) Round tubes for automotive, exhaust systems
EN 10296(A 554) Round tubes for automotive, hydroforming appliance
EN 10296(A 554) Round tubes and box sections for automotive frame construction
8/12/2019 Marcegaglia Forli Plant en Slide
13/19
Production areas
Stainless steel welded tubesprocess pipes for uids,construction and ornamental tubes
Stainless steel welded tubesfor mechanical and automotiveapplications
Carbon steel welded tubesfor refrigeration
Development 60.000 m2
1
2
3
4
1
23
4
8/12/2019 Marcegaglia Forli Plant en Slide
14/19
Stainless steel welded tubesprocess pipes for uids,
construction and ornamental tubes
260.000manufacturing capacity (t/y)
welding lines (HFIW, TIG, Laser)
1 raw material warehouse3 slitting lines30 production lines equipped with eddy current NDT devices
and marking machines
1 bright annealing fournace
3 straightening machines3 eddy current NDT devices out line2 air in water NDT devices out line1 marking machine out line1 ecological pickling
7 polishing machines4 mirror polishing6 cut to length lines
8/12/2019 Marcegaglia Forli Plant en Slide
15/19
8/12/2019 Marcegaglia Forli Plant en Slide
16/19
8/12/2019 Marcegaglia Forli Plant en Slide
17/19
Welding technologies
HIGH FREQUENCYINDUCTION WELDING8 production lines65% of manufacturing capacityproduction speed 120 m/min
LASER WELDING
21 production lines34% of manufacturing capacityproduction speed 15 m/min
TIG WELDING
4 production lines1% of manufacturing capacityproduction speed 4 m/min
8/12/2019 Marcegaglia Forli Plant en Slide
18/19
Certications
TV AD 2000TV-PED 42/2002/MUC
2095
Quality management system accordingto UNI EN ISO 9001:2008 and ISO/TS 16949:2009
Product certications:
DVGW - MPA cert. n. DW-7301BM0067 water and gas pipes
TUV-PED cert. n. 42/2002/MUC according toPED 97/23/EC, TIG and LASER welded tubes
TUV-AD 2000 W2-W10 tubes for pressure equipment,austenitic series
EUROPED Notied Body 1233 Pressure Equipment Di-rective 97/23/CE WELDING PROCEDURE QUALIFICATIONPM0907A001 - According to UNI EN ISO 15614-11:2002 -Acceptance level BRound tube LASER welding process
n.131/94/S ed IQNET n.IT-2665 n.TS/131/94
AQUAP round tube welding n. 7442-06-TU, 7443-06-TU,7450-06-TU, 7451-06-TU, 7451-06-TU, 7453-06-TU. AQUAP round tube TIG welding process qualicationn. 2094 10AQUAP89, 2095 10AQUAP89, 2096 10AQUAP89,2097 10AQUAP89, 2098 10AQUAP89,2099 10AQUAP89,2100 10AQUAP89, 2101 10AQUAP89, 6010/6, 6011/6.
8/12/2019 Marcegaglia Forli Plant en Slide
19/19
via Bresciani, 1646040 Gazoldo Ippoliti, Mantova - [email protected] www.marcegaglia.com