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1 We will begin momentarily at 2pm ET Slides available now! Recordings will be available to ACS members after one week. 1 Contact ACS Webinars ® at [email protected] www.acs.org/acswebinars 2 Let’s get Social…post, tweet, and link to ACS Webinars during today’s broadcast! facebook.com/acswebinars @acswebinars Search for “acswebinarsand connect!
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Page 1: We will begin momentarily at 2pm ETSaturated C-H bond activation Approach: Coordination chemistry (Shores) Transient absorption spectroscopy (Damrauer) Theory (Rappé) Organic synthetic

1

We will begin momentarily at 2pm ET

Slides available now! Recordings will be available to ACS members after one week.

1

Contact ACS Webinars ® at [email protected]

www.acs.org/acswebinars

2

Let’s get Social…post, tweet, and link to ACS Webinars during today’s broadcast!

facebook.com/acswebinars

@acswebinars

Search for “acswebinars”

and connect!

Page 2: We will begin momentarily at 2pm ETSaturated C-H bond activation Approach: Coordination chemistry (Shores) Transient absorption spectroscopy (Damrauer) Theory (Rappé) Organic synthetic

2

Upcoming ACS Webinars www.acs.org/acswebinars

3

®

Contact ACS Webinars ® at [email protected]

Thursday, July 23, 2015

“The Creator’s Code: The Six Essential Skills of

Extraordinary Entrepreneurs”

Amy Wilkinson, Author, Entrepreneur, and Strategic Advisor, Stanford Graduate

School of Business

Brian Morin, President & COO, Dreamweaver International

Wednesday, July 22, 2015

“Panorama Nanotecnológico: Desarrollo de

Sistemas Biológicos y la Nanomedicina” Spanish Language Broadcast

David Quintanar Guerrero, Professor of Engineering and Technology,

Universidad Nacional Autónoma de México

Lena Ruiz Azuara, President, Sociedad Química de México

4

“Catalyzing Innovation through Molecular Design”

www.acs.org/acswebinars www.acs.org/acswebinars LIVE from the 19th Annual Green Chemistry & Engineering Conference

This webinar is co-produced with the ACS Green Chemistry Institute

Anthony Rappé Professor of Chemistry,

Colorado State University

Brian Laird Professor of Chemistry,

University of Kansas

Joseph Fortunak Professor of Chemistry,

Howard University

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• Catalytic processes

• Solar photon energy source (driving force, activation energy)

• Earth abundant materials

• Reduction in auxiliary agents

Goal: novel chemistry for pharmaceutical industry

Enantioselectivity

Saturated C-H bond activation

Approach:

Coordination chemistry (Shores)

Transient absorption spectroscopy (Damrauer)

Theory (Rappé)

Organic synthetic methods development (Ferreira, Rovis)

Catalysis Collaboratory for Light-activated Earth-Abundant Reagents

NSMDS: Computational design and synthetic exploitation of Earth-

abundant-sourced photocatalysts for carbon-heteroatom activation

(aka C-CLEAR)

Sustainability

Food

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4

Challenge

0

0.2

0.4

0.6

0.8

1.0

0 100 200 300 400 500 600 700 800

Figure 3.2 — Human Development Index vs. Per Capita Energy Use

Hu

man

Dev

elo

pm

en

t In

de

x

Per Capita Energy Use (GJ/person)

http://energywhattheworldneedsnow.com

Society: Must raise HDI for developing nations

while increasing efficiency in developed nations

12 Principles of Green Chemistry

(c) 2010 Beyond Benign - All Rights Reserved.

1. Prevention Prevent rather than treat waste.

2. Atom Economy Maximize the incorporation of all materials used in the process into the final product.

3. Less Hazardous Chemical Synthesis

4. Designing Safer Chemicals

5. Safer Solvents and Auxiliaries The use of auxiliary substances (solvents, separation agents, etc.) should be made unnecessary whenever possible.

6. Design for Energy Efficiency

7. Use of Renewable Feedstocks A raw material or feedstock should be renewable rather than depleting whenever technically and economically practical .

8. Reduce Derivatives Unnecessary derivatization (blocking group, protection/deprotection, temporary modification of physical/chemical processes) should be avoided whenever possible.

9. Catalysis Selective catalytic reagents are superior to stoichiometric reagents.

10. Design for Degradation

11. Real-time Analysis for Pollution Prevention

12. Inherently Safer Chemistry

Anastas, P. T.; Warner, J. C. Green Chemistry: Theory and Practice, Oxford University Press, 1998.

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Scale

Annual US petroleum production ~109 metric tons

15% used in petrochemicals

<0.1% used in pharmaceuticals

Annual US food consumption ~7x107 metric tons

Annual US natural gas consumption ~5x108 metric tons

30% for chemicals (~half for fertilizer)

Global Annual Revenue

Chemical Shipments $5.2 T

Pharmaceuticals $1 T

Energy $6 T

Pharma: small volume but high value

Selectivity

Waste/energy reduction →

Catalysis → sub-stoichiometric reagents, less energy

Improved selectivity → atom economy

→ reduce auxiliary agents

→ product control

reduce side products

→ stereo control

make the enantiomer you want

reduce waste by ½

improve product safety

increase pharmacodynamic understanding

Selectivity a key concept

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Stereoselectivity

Ariëns “Stereochemistry, a Basis for Sophisticated Nonsense in Pharmacokinetics and Clinical Pharmacology”

Eur. J. Clin. Pharmacol. 1984, 26, 663-668

In general, stereoisomers possess different biological activity:

• most benign option: 50% waste

• alternatively, one isomer is active, the other provides (-) side effects

• isomers can have opposite effects

Need stereocontrol during discovery as well as production

S R

* *

Ketamine

• Induces unconsciousness and amnesia.

• Also induces analgesia and psychedelic hallucinations.

→ Often a drug of abuse (club drug)

• Unlike other anesthetics, does not reduce blood pressure;

→ Important for critically ill surgery patients.

• S enantiomer associated with analgesic properties

• R enantiomer associated with psychedelic hallucinations

Ariëns “Stereochemistry, a Basis for Sophisticated Nonsense in Pharmacokinetics

and Clinical Pharmacology” Eur. J. Clin. Pharmacol. 1984, 26, 663-668

*

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Ketamine

Pan,J.; Chen, Q.; Willenbring, D.; Mowrey, D.; Kong, X. P.; Cohen, A.; Divito, C. B.; XU, Y.; Tang, P. “Structure

of the pentameric ligand-gated ion channel GLIC Bound with anesthetic ketamine”, Structure, 2012, 20, 1463.

S

R

*

*

Wrong enantiomer doesn’t fit

Picenadol

antagonist

An Opioid Analgesic

agonist

(3R, 4R)

The racemate is a weak agonist

(3S, 4S)

Ariëns “Stereochemistry, a Basis for Sophisticated Nonsense in Pharmacokinetics and

Clinical Pharmacology” Eur. J. Clin. Pharmacol. 1984, 26, 663-668

*

*

Difficult to sort out impact

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Catalysis

Klärner, F-.G.; Dogan, B.M.J.; Ermer, O.; Doering, W.E.; Cohen, M.P. Angew. Chem. Int. Ed. Engl. 1986, 25, 108.

Bellville, D. J.; Wirth, D. W.; Bauld, N. L. J. Am. Chem. Soc. 1981, 103, 718-720.

Adding a step lowers the barrier, reduces energy need (T) for the reaction

Can lead to increased selectivity

Selectivity

Selectivity increases with increasing ΔΔG

Selectivity decreases with increasing T

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Photoredox Catalysis

Xuan, J.; Xiao, W.- J. “Visible-Light Photoredox Catalysis”, Angew. Chem. Int. Ed., Engl. 2012, 51, 6828.

Douglas, J. J.; Nguyen, J. D.; Cole, K. P.; Stephenson, C. R. J. ”Enabling novel photoredox reactivity via

photocatalyst selection” Aldrichimica Acta, 2014, 47, 15-25.

Prier, C. K.; Rankic, D. A.; MacMillan, D. W. C. “Visible Light Photoredox Catalysis with Transition Metal

Complexes: Applications in Organic Synthesis” Chem. Rev. 2013, 113, 5322-5363.

Compared to “photovoltaics + electrochemistry”, photoredox catalysis has

the potential for increased efficiency & product selectivity

Reviews:

Abundance

Series1

Series4

Series7

-6

-4

-2

0

2

4

6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Data from: Carmichael, R. S., Ed., CRC Practical Handbook of

Physical Properties of Rocks and Minerals, CRC Press, Boca

Raton, FL, 1989.

Iron: 2.1 molar%,

2x1013 moles AP

Hydrogen

2.9 molar%

Oxygen

59.9 molar%

Silicon : 20.9 molar%

log

(mM

/M)

AP = annual production

Ti: 1x1011 moles AP

Cr: 4x1010 moles AP

Aspirational Goal: Ti and Fe

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Iron: 2.1 molar %,

2x1013 moles AP

Titanium: 1x1011

moles AP Chromium: 4x1010

moles AP

Compared to 2nd and 3rd row analogues, 1st row transition metal complexes:

→ are more abundant (the metals, anyway)

→ are more reactive (weaker bonds)

→ undergo redox in 1 e– increments (lower barriers)

→ are electron spin active

→ have low-lying photo-inactive excited states

Solutions? Approaches?

→ learn how to control (use to our advantage) spin

→ associated molecular magnetism, spin-crossover applications

→ involve the ligands in redox events

1st Row Metals in Catalysis Reviews: Special Issue: “Earth Abundant Metals in Homogeneous Catalysis” Accounts of Chemical Research 2015,

48, 886-1775.

Hennessy, E. T.; Liu, R. Y.; Iovan, D. A.; Duncan, R. A.; Betley, T. A. “Iron-mediated intermolecular N-group

transfer chemistry with olefinic substrates” Chem. Sci., 2014, 5, 1526-1532.

Chirik, P. J. “Iron- and Cobalt-Catalyzed Alkene Hydrogenation: Catalysis with Both Redox-Active and

Strong Field Ligands” Acc. Chem. Res. 2015, 48, 1687-1695.

Photoredox Stereocontrol

Ruiz Espelt, L.; McPherson, I. S.; Wiensch, E. M.; Yoon, T. P. “Enantioselective Conjugate Additions of

α‐Amino Radicals via Cooperative Photoredox and Lewis Acid Catalysis” J. Am. Chem. Soc. 2015, 137, 2452.

Wang,C.; Zheng,Y.; Huo, H.; Rcse, P.; Zhang, L.; Harms, Hilt, K. G.; Meggers, E. “Merger of Visible Light

Induced Oxidation and Enantioselective Alkylation with a Chiral Iridium Catalyst” Chem. Eur. J. 2015, 21, 7355.

Tandem photocatalysis achieves stereocontrol

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Models & Modeling (pictures)

Transcription factor

Triphenyl tin hydride

in transcription factor

active site

3-D visual models help understanding

and concept retention

Hydrophobic effect active,

Structures NOT flat

Electronic Structure Theory

Catalysts

structure

where are the unpaired electrons

Transition States

structure

reaction path

where are the unpaired electrons

Excited States

what do the spectra look like

peak positions

intensities

where does the excited electron come from and go to

APFD DFT model using a 6-311+g(d) basis

Modeling is internally calibrating

experiment → theoretical model → suggest experiment

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Theory versus Experiment

Only qualitative agreement, but useful

Ligand Screening

Ligand R1 R2

L1 NCH3 OH

L2 O OH

L3 NCH3 NHCH3

L4 O NHCH3

L1

L2

L3 L4

Zn: shorter wavelengths (less in visible)

V: greater intensity than Cr

Salen-derived L1 seems most promising

Collette Nite

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Electrochemical Oxidation

Diels-Alder Reactions of Electron-Rich Dienophiles

Nigenda, S. E.; Schleich, D. M.; Narang, S. C.; Keumi, T. J. Electrochem. Soc. 1987, 2465-2470.

Electrode Potential (V) Diels-Alder

product (%)

Polymer (%) Mw

2nd fraction/3rd

fraction

Pt 1.5 Trace 43.7 900/2000

Pt 1.7 Trace 51.2 550/1200

graphite 1.7 13.1 4.4 1200/ND

0.4 M 1,3-cyclohexadiene, 0.08M Bu4N+BF4

- in CH2Cl2

No useful selectivity/control

Chemical Oxidation

Diels-Alder Reactions of Electron-Rich Dienophiles

Bellville, D. J.; Wirth, D. W.; Bauld, N. L. J. Am. Chem. Soc. 1981, 103, 718-720.

Uphill, but happens at low T, not high T

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Proposed Mechanism

Bellville, D. J.; Wirth, D. W.; Bauld, N. L. J. Am. Chem. Soc. 1981, 103, 718-720.

Radical chain

Transition State

Sung Hi Jo

Energies in kcal/mol

Spin density plots ρ(↑)-ρ (↓): blue net ρ(↑) & green net ρ (↓)

e- transfer coupled

with bond formation

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Lin, S.; Ischay, M. A.; Fry, C. G.; Yoon, T. P. J. Am. Chem. Soc. 2011, 133, 19350-19353.

Photochemical

Diels-Alder Reactions of Electron-Rich Dienophiles

[Ru(bpy)3]2+

+ methyl viologen (MV) or stronger oxidant + O2

Outer-Sphere Photocatalysis

Review: Prier, C. K.; Rankic, D. A.; MacMillan, D. W. C. Chem. Rev. 2013, 113, 5322-5363.

[M]ground state

[M]*excited state

aux agent is reduced by [M]*

[M]- is

oxidized

[M]ground state

[M]+ is

reduced

[M]+

[M]-

aux agent is oxidized by

[M]*

General Scheme

substratereduced

substrate oxidized

Auxiliary agent beats redox potential lifetime issues

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Emissive States

Metal Lifetime (ns) Emission λmax(nm)

Cr(III) 69,000 729

Fe(II) 0.81 ???

Ru(II) 600 613, 627

Os(II) 19 715

Creutz, C.; Chou, M.; Netzel, T. L.; Okumura,M.; Sutin, N. “Lifetimes, Spectra, and Quenching of the Excited

States of Polypyridine Complexes of Iron(11), Ruthenium(II), and Osmium(11)” J. Am. Chem. Soc. 1980, 102

1309-1319

McDaniel,A. M.; Tseng,H-.W.; Damrauer, N. H.; Shores, M. P. “Synthesis and Solution Phase Characterization

of Strongly Photooxidizing Heteroleptic Cr(III) Tris-Dipyridyl Complexes” Inorg. Chem. 2010, 49, 7981–7991.

[M(bpy)3]n+ in H2O

Low spin Cr(III) excited state provides long lifetime

[Cr(bpy)3]3+ Potential Oxidative Dye

MD-DFT

Low spin Cr(III) excited state tough to model

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Questions for C-CLEAR

• Can a first row metals be used in photoredox catalysis?

• Can the longer lifetime of Cr(III) be exploited to eliminate auxiliary agent?

• Can stereocontrol be achieved?

• Can differentiated (novel) reactivity be observed?

(aka Catalysis Collaboratory for Light-activated Earth-Abundant Reagents)

Catalyst Synthesis

David Boston, Robert Higgins

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Photocatalyst Screening

Suzie Stevenson

Time-Resolved Spectroscopy

Sam Shepard, Steve Fatur

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Increasing the concentration of reagent

decreases catalyst emissive lifetime.

- Measures photo-oxidation rate constant

- All data fit to single exponential functions Reagent Catalyst

Time-Resolved Spectroscopic Studies for Efficient Catalysis

-40

-30

-20

-10

0

Em

issio

n /

mV

86420

Time / µs

1.0 mM 1.9 mM 3.5 mM 5.0 mM

A B

C

A. Dry/Wet Box

B. Tumble Stirrer

C. HPLC

D. Photo plate

D

Rapid scan of ligand, metal, solvent,

auxiliary agents (H+ source, salt, etc.),

Kyle Ruhl

High Throughput Experiment Facilities

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Crystal Structure: H. Krupitsky, Z. Stein, I. Goldberg "Structural patterns in clathrates

and crystalline complexes of zinc-tetra(4-chlorophenyl)porphyrin and zinc-tetra(4-

fluorophenyl)porphyrin" J. Inclusion Phenomena and Molecular Recognition in

Chemistry 1994/1995, Volume 20, Issue 3, pp 211-232

400 nm

High Throughput Screening

Reduction of Aldehydes with Nickel and Copper Complexes

Ni(thb)

Cu(thb)

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Theory

McDaniel, A. M.; Tseng, H.; Damrauer, N. H.; Shores, M. P. Inorg. Chem. 2010, 49, 7981-7991.

Prier, C. K.; Rankic, D. A.; MacMillan, D. W. C. Chem. Rev. 2013, 113, 5322-5363.

Photooxidizing Cr(III) Complexes

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Stevenson, S. M.; Shores, M. P.; Ferreira, E. M. “Photooxidizing Chromium Catalysts for

Promoting Radical Cation Cycloadditions,” Angew. Chem. Int. Ed. 2015, 54, 6506–6510 .

Dimerization of Cyclohexadiene

Stevenson, S. M.; Shores, M. P.; Ferreira, E. M. Angew. Chem. Int. Ed. 2015, 54, 6506–6510 .

Diene Scope

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Stevenson, S. M.; Shores, M. P.; Ferreira, E. M. Angew. Chem. Int. Ed. 2015, 54, 6506–6510 .

Dienophile Scope

Wolfle, I.; Chan, S.; Schuster, G. B. J. Org. Chem. 1991, 56, 7313-7319.

Lin, S.; Padilla, C. E.; Ischay, M. A.; Yoon, T. P. Tetrahedron Lett. 2012, 53, 3073-3076.

Differential (Novel) Reactivity

Stevenson, S. M.; Shores, M. P.; Ferreira, E. M. Angew. Chem. Int. Ed. 2015, 54, 6506–6510 .

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(3O2)

(3O2)

Catalyst Regeneration vs. Radical Propagation

ΔMD 13.3 kcal/mol ΔMD 11.4 kcal/mol

+ e-

diene exothermicity

cis-2-methyl-butadiene 2.7

1,3-cyclohexadiene -8.4

para-methoxy anethole -11.7

ortho-methoxy anethole -9.0

meta-para-dimethoxy anethole -15.7

ortho-para-dimethoxy anethole -18.3

chalcone -2.5 24.7 kcal/mol correction

Oxidation Process

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Summary

So far 1st row transition metal photocatalysis gives:

• product selectivity

• energy reduction

• reagent reduction

• diastereoselectivity

Can a first row metals be used in photoredox catalysis? yes

Can the longer lifetime of Cr(III) be exploited to eliminate auxiliary agent?

yes

Can stereocontrol be achieved? diastereocontrol yes

Can differentiated (novel) reactivity be observed? yes

Brian Laird (PI) Ward Thompson, Jon Tunge, R.V. Chaudhari & Bala Subramaniam (co-PIs)

The University of Kansas Center for Environmentally Beneficial Catalysis (CEBC)

NSMDS: Sustainable Chemical Innovations by an

Integrated Design Approach

Industry-driven, resource-efficient, cost-competitive

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The Center for Environmentally Beneficial Catalysis

KU NSMDS: Project Faculty Team

51

Catalysis and Reaction Engineering

Bala Subramaniam (co-PI) Green catalysis, reaction media,

reactor engineering, life-cycle

analysis (LCA)

R.V. Chaudhari (co-PI) Multiphase catalytic reactors,

catalyst design, reaction kinetics

Molecular-Scale Modeling:

Brian Laird (PI) Computational materials science

and applied statistical mechanics

Ward Thompson (co-PI) Theoretical chemical dynamics

and nanostructured materials

Synthesis of Organic Materials:

Jon Tunge (co-PI) Organic synthesis, catalyst

design, reaction mechanisms

The Center for Environmentally Beneficial Catalysis 52

Ziwei

Song

Jesse

Kern

Wenjuan

Yan

Hiranya

Mendis

Graduate Students

Claudia Bode

Chris Lyon

Anand Ramanathan

Professional Staff

Andrzej Rokicki

Pansy

Patel

Xin

Jin

Tapan

Maji

Krista

Steenbergen

Maria

Tenorio

Postdoctoral Associates

Zhenxing

Wang

Swarup

Maiti

Undergrads

Ethan

Zolotor

Tom

Flynn

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The Center for Environmentally Beneficial Catalysis

Integrated Design Approach

Catalysts

Media

Reactors

Multi-Scale Modeling

• Synthesis

• Kinetics, mechanism

• Benign

• Tunable

• Multifunctional

• Process Intensification

Guided discovery

Refined models

• Quantum Chemistry

• Molecular Simulation

• Kinetic Modeling

• Reactor Simulation

• Life-cycle assessment

53

The Center for Environmentally Beneficial Catalysis

CEBC’s Industry partners Guide

Science and Enhance Training

Scientists and engineers from companies across the value chain form

our Industry Advisory Board. They travel to KU twice a year to hear

updates from faculty, students and research staff.

At the spring meeting, all research projects are evaluated by both the

Industry Advisory Board and the Scientific Advisory Board.

Students and postdocs present their research, gain feedback from

industry experts, and improve their communication skills.

54

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The Center for Environmentally Beneficial Catalysis

Mission: Invent cleaner, safer, energy-efficient technologies for commodity chemicals that protect the planet and human health.

$31 million in R&D total

22 industry partners total

44 inventions

12 patents

~35 students & postdocs

55

Leveraging Resources at CEBC

The Center for Environmentally Beneficial Catalysis

15% feedstock & product wasted

(2nd largest emitter of CO2 in

commodity chemical

production)

$2 billion/yr lost opportunity

Example of a Grand Challenge in the Chemical Industry

Silver catalyst, 10-30 bar, 200-260oC

56

Epoxidation of Ethylene to Ethylene Oxide

Conventional

Process

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The Center for Environmentally Beneficial Catalysis

Project Goal: Apply integrated design approach to grand

challenges in the chemical industry

Test bed A: Non-phosgene CO2-based

route to dimethyl carbonate (DMC)

Test bed B: Cleaner, atom-economical

route for butadiene to adipic acid

57

The Center for Environmentally Beneficial Catalysis

Test Bed A: Non-phosgene Route from Ethylene to DMC

Develop a novel atom economical, non-phosgene catalytic route

for making DMC from ethylene, CO2 and methanol using the

following steps:

58

Step 1: Ethylene to ethylene

oxide (EO) using methanol

as a solvent

Step 2: Carboxylation of EO

to ethylene carbonate (EC)

using CO2

Step 3: Transesterification

of EC using methanol to

DMC

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The Center for Environmentally Beneficial Catalysis 59

Test Bed B: Adipic Acid from Butadiene

• Conventional routes for adipic acid use cyclohexane and nitric acid

generates significant chemical waste and emissions

• Need atom-economical route with high selectivity for adipaldehyde

ΔΗ = 4 kcal mol-1

ΔΗ‡ = 76.6 kcal mol-1

The Center for Environmentally Beneficial Catalysis 60

Integrated Catalyst Design in Action

Epoxidation of ethylene to ethylene oxide

ethylene

oxide

$30 billion per year; growing by 5%

14th largest volume organic chemical

Essential chemical building block

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GHG Emissions of Top 18 Large-Volume Chemicals

61

www.dechema.de/dechema_media/Chemical_Roadmap_2013_Final_WEB-p-4584-view_image-1-called_by-dechema2013-

original_site-dechema_eV-original_page-136220.pdf

The Center for Environmentally Beneficial Catalysis

Recent CEBC Alternate Technology

Eliminates CO2 emissions

Rhenium (MTO) catalyst, 50 bar, 35oC, methanol

Conserves resources

*M. Ghanta, et al. , Ind. Eng. Chem. Res., 2012, 52, p:18-29

Downside • expensive catalyst

• Cradle to gate LCA

shows total GHG

emissions not better

than conventional

process if H2O2

production included

Need to do better 62

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The Center for Environmentally Beneficial Catalysis

Economic and Environmental Impact

(LCA) Assessments

Interpretation of

the results

Life Cycle Assessment

(gate-to-gate; cradle-to-gate)

HYSYS®

Goal and scope

definition

Inventory

analysis

Impact

assessment

GaB

EO Processes

Ag-catalyzed

Process

H2O2-based

process

HYSYS®

Economic Analysis

Capital Investment

(purchased equipment

costs, installation costs,

indirect costs, etc.)

Production Cost

(utilities, raw material

costs, operation labors,

etc.)

63

The Center for Environmentally Beneficial Catalysis

CEBC H2O2 Process can be Cost-competitive

Economics already on par with conventional

process, and projected to cost 17% less with use

of the following:

M. Ghanta, et al., Ind. Eng. Chem. Res., 2012, 52, p:18-29

64

Would also lead to 25% reduction in GHG emissions (LCA)

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33

The Center for Environmentally Beneficial Catalysis

New Process: Selective Ethylene Epoxidation Over

Metal Incorporated Mesoporous Catalysts

Ethylene oxide

(EO)

65

Ethylene glycol

(EG)

2-Methoxyethanol

(2-ME)

Ethylene

Metal: W, Nb, Ce

Supports: KIT-6, KIT-

5, MCM-41, TUD-1

Loading: 0.1-25 wt%

Negligible CO2 as

byproduct

Possible

products

Undesired

Desired product

Solvent: Methanol

Oxidant: H2O2

Conditions: 35ºC, 50 bar,

1400 rpm

Informed by initial

LCA analysis

The Center for Environmentally Beneficial Catalysis

Experimental Characterization

•Mesopore synthesis and characterization

[SEM/TEM, IR, TPD, Adsorption, X-ray]

•What conditions/treatments maximize

productivity? [Reactor Studies]

•What is the environmental impact and

costs? [Life-Cycle Analysis]

Phase equilibria in bulk and in mesopores [Monte Carlo]

Transport Properties [Molecular Dynamics]

Reaction pathway for epoxidation

Mechanisms of leaching and H2O2 decomposition

Synergy Between Experiment and Computation

Molecular Simulations

Electronic Structure

Calculations

66

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34

The Center for Environmentally Beneficial Catalysis

Mesoporous Catalysts are Active but Decompose H2O2

67

Nb-TUD-1 showed highest activity.

Problems: Metal leaching and H2O2 decomposition

Is catalyst acidity the main reason of H2O2 decomposition?

0

5

10

15

20

0

2000

4000

H2O

2 s

ele

cti

vit

y t

o p

rod

uc

ts, %

EO

pro

du

cti

vit

y, m

gE

O/h

/gM

eta

l

The Center for Environmentally Beneficial Catalysis

0

20

40

60

80

100

0

2000

4000

6000

H2O

2 e

ffic

ien

cy

to

pro

du

cts

, %

EO

pro

du

cti

vit

y, m

gE

O/h

/gN

b

Lowering Acidity to Enhance Performance in Nb-TUD-1

68

0

20

40

60

80

100

0

2000

4000

6000H

2O

2 s

ele

cti

vit

y t

o p

rod

uc

ts, %

EO

pro

du

cti

vit

y, m

gE

O/h

/gN

b

1.4 1.3 Nb wt% 1.4 1.29 0.4 0.08

0.17 0.07 Acidity, mmol NH3/g 0.17 0.13 0.04 0.03

NaHCO3 pretreatment:

• EO productivity: 4819 mgEO/h/gNb

• H2O2 selectivity to products: 22.4%

• H2O2 decomposition significant

Lower Nb loading:

• EO productivity: 1041-4304 mgEO/h/gNb

• H2O2 selectivity to products: 9.1-78.7%

• Metal leaching a problem

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35

The Center for Environmentally Beneficial Catalysis

Reaction Profile for Model Nb-silica Catalyst

69

Niobyl silicate

The calculations done using M06-L/aug-cc-pVDZ method and LANL2DZ basis set for Nb * A. van der Pol, J.H.C. van Hoof, Appl. Catal. A 106 (1993) 97.

Epoxidation barrier

(in kcal/mol):

Uncatalyzed: 24.8

Catalyzed: 11.6

TS-1 (exp): 16.7*

The Center for Environmentally Beneficial Catalysis

Modeling BrØnsted Acid Sites: Niobium hydroxide

70

Na+

H2O2 decomposition

Ob

H2O2

Support

pretreatment

results

Metal leaching

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36

The Center for Environmentally Beneficial Catalysis

Ongoing and Future Work

71

Experiment:

• To counter metal leaching: use CH3OH as solvent for H2O2

• Explore other coordination motifs for Nb catalyst

Modeling:

W: effect of

different

transition

metals

SiOH: model only

the mesopore Nb: High metal

loading: greater Nb

wt%

SiH3: increasing structural

complexity: QM/MM approach

The Center for Environmentally Beneficial Catalysis

Understanding Phase Equilibria and

Transport Properties of Mesopore Catalysis

72 K. Ohgaki et al., J. Chem. Eng. Jpn., 1983

MeOH/ethylene binary Ternary

Phase Diagrams Transport

• Reactant/product mixture inside pore not accessible

experimentally modeling

• Monte Carlo (MC) and molecular-dynamics (MD) simulations on

bulk to validate force fields.

• Ethylene concentration and transport favorably tuned by pressure

0 10 20 30 40 50 60 70 80 90 100

0

10

20

30

40

50

60

70

80

90

100 0

10

20

30

40

50

60

70

80

90

100

Ethylene

Water

Methanol

vapor

liquid

°P = 50 barT = 25 C

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37

The Center for Environmentally Beneficial Catalysis

Modeling of Reactant Mixture in Pore

73

Red: Ethylene Blue: Methanol Filled surface: Mesopore (cutout) with color representing atom charge

Initial test: MC simulations of C2H4/MeOH

mixture in series of model amorphous SiO2

pores

• Surface chemistry modulates C2H4 mole

fraction

Towards the full system: 5-component

mixture (C2H4, MeOH, H2O2, H2O, EO) in

metal -doped pore

• MD simulations on pore/bulk equilibrium

20ºC

The Center for Environmentally Beneficial Catalysis 74

Education and Outreach: Adding Value to Our NSF-RET Program

• NSMDS funding adds 2 undergrads to the 6-

week program. Students gain insights from

RET participants about how to communicate

science and turn research into lessons/lab

activities

44 participants since 2009, 12/summer

includes science teachers and undergrads

training to become teachers cebc.ku.edu/research-experience-teachers

While working with Prof.

Thompson, an undergrad

developed an algorithm about

entropy (i.e., “coin flip”

spreadsheet)

• Teachers in the RET program gain technical advice from

undergrads and learn about green chemistry and engineering

from faculty to include in the new lessons they create for

their students

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38

The Center for Environmentally Beneficial Catalysis

Community Outreach

75

Carnival of Chemistry

Graduate students and staff

from NSMDS team hosted

hands-on activities for >500

children and their families at

KU’s annual Carnival of

Chemistry. Activities

highlighted how catalysts

work and how green

engineering can reduce

environmental impact of

chemical manufacturing.

The Center for Environmentally Beneficial Catalysis

Concluding Remarks • Emerging feedstocks (biomass, shale gas) provide exciting

challenges for developing novel technologies with reduced

environmental footprints

– Potential game changers for the US chemicals industry

• Multi-scale approach that benefits from expertise of chemists and

engineers to concurrently address all process elements (catalyst,

reaction mechanisms, reactors, etc.) expedites discovery of

resource-efficient technologies

• Quantitative sustainability assessments (economic, LCA) are

powerful tools in guiding R&D toward practically viable processes

• University/Industry/Government partnerships that engage

stakeholders across the entire value chain key for timely technology

commercialization with emerging feedstocks

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39

The Center for Environmentally Beneficial Catalysis 77

Thank You!

78

“Catalyzing Innovation through Molecular Design”

www.acs.org/acswebinars www.acs.org/acswebinars LIVE from the 19th Annual Green Chemistry & Engineering Conference

This webinar is co-produced with the ACS Green Chemistry Institute

Anthony Rappé Professor of Chemistry,

Colorado State University

Brian Laird Professor of Chemistry,

University of Kansas

Joseph Fortunak Professor of Chemistry,

Howard University

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79

ACS Webinars does not endorse any products or

services. The views expressed in this

presentation are those of the presenter and do

not necessarily reflect the views or policies of the

American Chemical Society.

®

Contact ACS Webinars ® at [email protected]


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